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Fermenator G4 V2

© Blichmann Engineering, LLC 2021 

For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts

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RACKING AND SERVING FINISHED BEER

 

Transferring beer out the G4 Fermenator can be done with either gravity or using CO2 pressure to transfer into a bottling bucket 
or keg. To pressurize the fermentor, you can use either the Blichmann Tri-Clamp Spunding Valve or our 1-1/2” Tri-Clamp to Keg 
post adaptor. Simply attach the device to the top port on the lid and pressurize the tank to the desired pressure. Do not attempt 
to exceed 15 PSI.

The other method is gravity transfer. Simply elevate the vessel and drain into a keg or bottling bucket. Oxygen contact with the 
beer is minimized by purging the vessel prior to transfer. Purge the keg with CO2 after transferring to eliminate any residual O2 
in the headspace. Purge the keg prior to filling through the liquid out post to ensure all O2 is displaced from the bottom up as 
CO2 is heavier than air.  After filling, pressurize the keg through the CO2 post and pull the keg vent/PRV valve 4-5 times to ensure 
all O2 has been removed form the head space.

WARNING: THE PRV IS NEVER TO BE USED AS A PRESSURE CONTROL FOR FERMENTATION!
RELEASE ALL PRESSURE AND REMOVE THE PRV FROM THE LID BEFORE REMOVING THE LID CLAMP!

EQUIPMENT REQUIRED: 

SPUNDING VALVE TO REGULATE THE FERMENTATION PRESSURE AT THE DESIRED PRESSURE. 

 

Pressure fermentation up to 15 PSI (1 BAR) is one of the key new features of the Fermenator G4 conical fermentor. Fermenting 
under pressure suppresses the formation of esters by the yeast (fruity character) and allows the brewer to product lager-like 
beer at room temperature, and in less time. In addition to ester reduction, diacetyl precursor production by the yeast is also 
significantly reduced. Blichmann Engineering and White Labs have done extensive research on various pressures and the effect 
on quantitative ester and diacetyl production. In addition, qualitative testing was done through National and Master ranked 
BJCP judges. While pressure fermenting at higher pressure such at 30 PSI (2 BAR) does reduce esters even further, it also gives a 
perceived thinner body, and also a harsher presentation of the hop bitterness. The panel found the traditional lager method to 
produce the best overall flavor, but the 15 PSI at room temperature produced the best balance of ester reduction and hop flavor 
quality. While esters are reduced, also is diacetyl. Not from the pressure, rather from the higher fermentation temperature. At 
low levels that are appropriate for the style, diacetyl does add a perceived roundness to the malt character and the tasting panel 
noted that this was missing from the pressure fermented beer. In summary, pressure fermentation produces a lager-like beer.  Is 
best done at approximately 15 PSI. But is not as rounded as a beer that is lagered in the traditional style.

TIP:

 Do not use pressure fermentation when producing ales or you will not achieve the fruity character and balance necessary 

in these styles. If you are unable to control temperatures of your ales to 66-72F, it may be necessary to apply 7-8 PSI to suppress 
enough esters to achieve desired levels for the style. Experimentation with this is highly advised.

WARNING:

• Do not exceed 15 PSI

• 

Do not remove the lid clamp before releasing all pressure and removing the PRV from the lid

• Do not tamper with or press on the PRV stem
• Do not leave the fermentor unattended during transferring
• Do not use loose whole hops, wood chips, or other similar material in the fermentor. Use a hop or grain bag to prevent loose 
material from plugging the pressure relief valve or airlock causing a dangerous overpressure of the fermentor.
• Ensure that the surfaces of the pressure relief valve and seat are free from fermentables or other material prior to pressurization.
Clean as needed. Failure to do so may cause sticking and subsequent malfunction of the relief valve system.

WARNING:

 Use a hop bag when using whole hops, wood chips, and other similar materials in the fermentor to prevent loose 

material from plugging the pressure relief valve or airlock, which may cause a dangerous overpressure of the fermentor. In 
addition, these materials will clog the racking tube making draining the finished beer/wine difficult. It is highly recommended 
that you use a blow-off tube for primary fermentation! The optional tri-clamp blow-off assembly makes this very easy.

PRESSURE FERMENTATION

Summary of Contents for Fermenator G4

Page 1: ...ease read these sections thoroughly If you have any questions contact your retailer or Blichmann Engineering www BlichmannEngineering com before use Sections labeled Important should specifically be followed to ensure satisfactory results with the product WARNING CAUTION IMPORTANT IMPORTANTINFORMATION PLEASEREADANDTHOROUGHLYUNDERSTANDTHISMANUALPRIORTOUSE FORIMPORTANTSAFETYINFORMATION ABOUT THIS MA...

Page 2: ...9 00 4 x 1 5 Adapter 1 BE 000863 00 1 5 TC Elbow 1 BE 000865 00 1 5 TC ButterflyValve 1 BE 000630 00 1 5 TC Cap 3 BE 000627 00 1 x 1 Barb 1 BE 000633 00 1 5 TC Clamp 8 BE 000868 00 1 5 Gasket 8 BE 001739 00 4 TC Clamp 1 BE 001738 00 4 TC Gasket 1 BE 001758 00 Foot 3 BE 001782 00 Squirt Bottle 1 Pleasecheckyourboxtomakesureyouhave receivedallparts NOTE Some parts will be partially assembled to prot...

Page 3: ...tthemairdrythoroughly Aclean surfacewillinstantlypassivateonceitisdry leavingadurablecorrosionresistantsurface CLEANINPLACE CIP TheBlichmannCIPSprayBallwasspecificallydesignedforusewithhomebrewingpumpsandworksgreattoquicklyremove heavysoilfromthefermentorafterfermentation Pleaserefertotheproduct smanualformoreinformation Somesurfacesand components likethelidsealanduppertri clampgasketsmayneedtobes...

Page 4: ...Y 1 5 Tri Clamp 1 5 Tri ClampGasket 1 5 Tri ClampCap Figure1 NOTE Beforeeachusesoakallfittings valves o rings andlidsealinasanitizingsolution Toensurethatthe insideoftheasepticvalveissanitized disassembleand soakinsanitizer NOTE Ifyouareusingtheoptionallegextensions itis notnecessarytousetheelbow andthiswillallowthe trubandyeasttoflowmorefreely Simplyinstallthe valvedirectlyontothebottomdumpfittin...

Page 5: ...SSEMBLY AssembletheBrassTee HandleandtheBoltasshown Placearoundthelidandflangeandengagethelatchoverthebolt Initiallytighten theclamptoabout1 2 13mm ofgapbetweenthebandsegments Figure5 NOTE ALWAYSapplyadabofVaselineordropofoilonthethreadsofthedrawboltbeforeeachusetopreventwearandgallingofthe threads GalledorwornthreadsareNOTcoveredunderwarranty BEFORE USE SPRAY ALL SURFACES WITH STARSAN AND ASSEMBL...

Page 6: ...en the cap Pull on the ring to verify that operation is smooth and the PRV fully extends Install the spring type filter to the boss on the underside of the PRV port Figure 9 This is requried to prevent debris from passing through the PRV WARNING Release all pressure and remove the PRV from the lid before removing the lid clamp NEVER tamper with the PRV The PRV is an emergency pressure release ONLY...

Page 7: ...t water and completely disassemble the fermentor and fittings Soak the fittings and seals in hot PBW solution Scrub the fermentor and lid with a soft scouring pad and ordinary dish detergent or your favorite non chlorine cleans er such as PBW and rinse and dry thoroughly MAINTENANCE Inspect lid seal and o rings before each use If they have cuts abrasion or have taken a permanent set replace them N...

Page 8: ... it also gives a perceived thinner body and also a harsher presentation of the hop bitterness The panel found the traditional lager method to produce the best overall flavor but the 15 PSI at room temperature produced the best balance of ester reduction and hop flavor quality While esters are reduced also is diacetyl Not from the pressure rather from the higher fermentation temperature At low leve...

Page 9: ...ve plenty of yeast to pitch reactivate in a starter if more than 2 weeks old you ll find your ferments starting faster and progressing much more quickly PROCEDURE Connect a clear 1 ID X 24 long hose to the bottom dump valve with the hose barb fitting provided and place the other end into a suitable container If you are not harvesting the yeast the hose and fitting do not need to be sanitized If yo...

Page 10: ...Fermenator G4 V2 Blichmann Engineering LLC 2021 For replacement parts visit blichmannengineering com genuine replacement parts 10 BLOW OFF KIT ...

Page 11: ... by way of state or federal law including any implied warranty of merchantability or any implied warranty of fitness is limited in duration to the terms of this limited warranty and is limited in scope of coverage to this warranty Blichmann Engineering disclaims any express or implied warranty including any implied warranty of fitness for a particular purpose or merchantability on items excluded f...

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