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MIG STUD WELD KIT

INSTRUCTIONS

Part #20636

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Summary of Contents for 20636

Page 1: ...MIG STUD WELD KIT INSTRUCTIONS Part 20636 ...

Page 2: ...mer 1 2mm Hex Key 100 2mm Pins SAFETY INFORMATION DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury READ INSTRUCTI...

Page 3: ...the welder is on Do not allow these hot parts to come in contact with your bare skin or wet clothing Separate yourself from the welding circuit by using insulating mats to prevent contact from the work surface Be sure that the work piece is properly supported and grounded prior to beginning an electric welding operation Always attach the ground clamp to the piece to be welded and as close to the w...

Page 4: ...other health effects which are not known FUMES AND GASES HAZARD Fumes and gasses released during welding are hazardous Do not breathe fumes that are produced by the welding operation Wear an OSHA approved respirator when welding Always work in a properly ventilated area Never weld coated materials including but not limited to cadmium plated galvanized lead based paints ARC RAY HAZARD Arc rays prod...

Page 5: ...0 345 1178 eastwood com 5 SET UP To utilize your Eastwood MIG Stud Welder Kit you will need a MIG welder with a minimum of 100 Amp output that utilizes a Tweco style nozzle NOTE This was designed for Tweco Style torches but may work on other styles 1 Loosen the set screws on the body of the Eastwood Stud Welding Nozzle and slide it over your gas nozzle The Pin Holder Branch of the Eastwood Stud We...

Page 6: ...lding Nozzle has been installed onto your torch and adjusted for proper use the stud welding process can begin WELDER MIG135 MIG175 MIG250 Arc Volts I D 23 Wire Speed 6 4 260 1 Insert a Pin into the Pin Holder Branch of the Stud Welding Nozzle and place the torch on a flat surface as shown in FIG 2 2 Adjust the Set Screw with the included 2mm Hex Key in the end of the smaller diameter Pin Holder B...

Page 7: ...le to cool before lifting the torch 7 Weld on as many studs as required to pull the dent PULLING THE PINS 1 Apply the Slide hammer by slipping the open Collet on the Slide Hammer over the Pin 2 Tighten the Collet of the Slide Hammer on the Pin by rotating the hex section until it grips the Pin It can quickly be released by rotating the hex in the opposite direction 3 Use a sharp solid outward pull...

Page 8: ...cannot get into use a wire brush on an angle grinder or drill 3 Once all of the paint is removed locate the lowest spots of the dent and start by adding pins to these locations 4 Apply the Slide hammer by slipping the open Collet on the Slide Hammer over the Pin 5 Tighten the Collet of the Slide Hammer on the Pin by rotating the hex section until it grips the Pin It can quickly be released by rota...

Page 9: ...red the pins can be cut off near the heads and ground down using a DA Sander or Flap Disc on a Grinder Do not allow the metal to get to hot when grinding or it could warp the panel 6 Properly clean the surface and apply body filler as necessary followed by primer and a top coat To order parts and supplies 800 345 1178 eastwood com 9 FLYING METAL CHIP HAZARD Grinding and sanding will eject metal ch...

Page 10: ...tc Slide Hammer Slips Off Pin When Operating Gripping Collet may be clogged Unthread and remove the hex section of the Slide Hammer remove Collet and clean it out When Lifting the Torch Off the Piece after Welding the Pin Lifts Up with It Weld puddle too hot Allow weld puddle to cool before lifting the Torch off of the Pin Excessive Weld Bead Needed to Get Pin to Fuse to Panel Stud Weld Nozzle not...

Page 11: ...rts and supplies 800 345 1178 eastwood com 11 ADDITIONAL ITEMS 13928A Replacement Pins 12807 4 1 2 Electric Angle Grinder 12036 Flap Disc 4 1 2 Zirconia 40 Grit 11979 Eastwood Professional 7 Piece Hammer Dolly Set ...

Page 12: ...ct please contact The Eastwood Technical Assistance Service Department 800 544 5118 email techelp eastwood com PDF version of this manual is available online eastwood com 20636manual The Eastwood Company 263 Shoemaker Road Pottstown PA 19464 USA US and Canada 800 345 1178 Outside US 610 718 8335 Fax 610 323 6268 eastwood com ...

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