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Blease Test Procedure
Title: B.A.V. POWER SUPPLY PCB
DocumentNo:129TP076
Sheet 2 of 5
4.0 TEST DETAILS
4.1 Equipment
1. TJ 70 - Blease test jig (The jigs are serialised TJ 70A, TJ 70B, etc)
2. Variable DC power supply, 17-30 Vdc @ 2.5 Amp. The supply must have an adjustable
current limit of 100 mA to 2.5 Amps.
3. Pair of short 4mm plug to plug leads for external DC supply to jig connection.
4. Miscellaneous short connection leads for attachment of test BAV supply board to jig (6 off).
These will vary according to the issue of board tested.
4.2 Connections and Set up
Connections for the test set up are shown below. (Not to scale)
4.3 Top Charge
The 'Top Charge' switch on the jig only functions when the 'simulated' battery is selected.
A passive circuit is used that kicks the board charger into continuous top charge mode as the
switch is toggled down. It causes an increase in the charger load and also a temporary drop in
voltage in the battery simulated.
If this does not work, the switch needs to be returned to the up position for a few seconds
before toggling it back down again. If this still does not work, there may be a problem with the
battery charger on the board under test.
2.
External DC
Power Supply
1. Test jig TJ 70 (viewed from Top)
Jig Interface Board (Fixed to jig) - 10100177
PL0
PL7
PL4
PL5
PL8
PL1
PL2
PL3
PL6
Board under test - 10100076 BAV PSU
4. Misc
Test Leads
PL4
PL5
PL1
PL2
PL3
PL6
PL7
LK1
LK2
LK3
3. Test lead with 4mm plugs