Blastrac 900VMB Operating Instructions Manual Download

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Original instructions in English

OPERATING INSTRUCTIONS 900VMB

VERSION 1.3

Summary of Contents for 900VMB

Page 1: ...Original instructions in English OPERATING INSTRUCTIONS 900VMB VERSION 1 3...

Page 2: ...s Repairs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________________...

Page 3: ...hoisting and lifting equipment 16 4 4 Testing the proximity switch 17 4 5 Testing the end switch for winch 18 5 Operating 19 5 1 Before switch on 19 5 2 Adjust cable guide rolls and swivel castors 20...

Page 4: ...n working with machines 2 Machine description 2 1 900VMB The Blastrac blast cleaning machine 900 VMB is a vertical blasting machine with a closed abrasive circuit exclusively designed for the pre trea...

Page 5: ...s on the remote control and the machine must match This 4 digit number is indicated as followed Id no xxxx The identification numbers can be found on the back of the remote control and inside the elec...

Page 6: ...he event of physical injury or damage caused by the following misapplications of the hoists and safety devices Improper use of the product and its related attachments and accessories Use of the produc...

Page 7: ...if possible If only one person operates the system the brakes on the hoists are to be opened alternately so that no impermissible tilt results After use remove the manual descent lever Manual descent...

Page 8: ...lastrac for inspection following a safety incident The renewed use of safety devices after an incident may lead to malfunctioning and therefore constitute a risk to life This is the responsibility of...

Page 9: ...he 900VMB Use of a rope with a diameter that is too large or too small leads to an impairment of the hoist function and can result in the load falling from a height Rope Nominal Rope Manufacturer Rope...

Page 10: ...the machine when workplace is wet Never stay in the rain with the machine k Check if there are any obstacles that can snag the cables or dust hose when the machine is moving l Warning Make sure that...

Page 11: ...hould wear Personal Protective Equipment 3 4 Machine safety a Safety functions and operating functions must work correct test them regularly b No loose bolts and nuts permitted c Never operate machine...

Page 12: ...en the machine is lifted from the ground f It is forbidden to use the machine for the transportation of persons or goods g Welding work on the winch and the steel cable is strictly forbidden The steel...

Page 13: ...ng instructions of the dust collector before using it c The dust container bag of the dust collector must be emptied regularly Comply with the local waste treatment regulations considering the removed...

Page 14: ...14...

Page 15: ...ng the machine Name address and CE mark The machine type The net weight of the machine in kilogram The year of manufacture The serial number of the machine Email address Website Telephone fax number W...

Page 16: ...nts cables and connections for wear and or damages Dust hose connection must be reliable use hose clamps and industrial tape Dust hoses must be undamaged and free of obstructions Make sure that the bi...

Page 17: ...valves at double speed minimising the damage and danger Make sure the dusthose is connected and the dustcollector is ON Observe the lights on the remote control and proximity switch Place a metal obje...

Page 18: ...will protect the machine and rigging from getting crushed by moving too far upwards Make sure the dusthose is connected and the dustcollector is ON Make sure there are no steel cables in the winches P...

Page 19: ...ect the blast machine and filter unit with the dust hose This connection must be reliable with a hose clamp and tape Fasten the power cable into the cable pull relief Connect the power supply cable of...

Page 20: ...chine is hanging freely in the hoist cables The position of this mouth seal can be changed by loosening the 2 bolts of the cable guide rolls When the guide rolls are in good position the swivel castor...

Page 21: ...g one of the shot valves separate After having blasted approximately 2 meter close the abrasive valves stop the machine and check the blasted surface If one of the hotspots must move to the right turn...

Page 22: ...in the control cage determines the blast pattern Correct adjustment of the control cage and thus of the blast pattern is the most important factor for optimum working with the blast cleaning machine I...

Page 23: ...es Clean the filter and hose of the vacuum guard Replace the ventilation filter of the electrobox Perform weekly maintenance on remote control transmitter Perform inspection on the steel hoisting cabl...

Page 24: ...design Do not weld flame cut or perform grinding works on or near the machine Danger of fire or explosion exists Provide adequate ventilation when working in a confided space Secure the maintenance ar...

Page 25: ...from the threaded ends Remove mouth seal complete from the housing Assembly of a mouth seal complete Be sure that all rubber plates are in one line If plates are not mounted in one line the mouth sea...

Page 26: ...ller using a wooden or brass drift Through the opening of the blast housing use a wooden or brass drift to tap out all six blades from the blast wheel towards the center of the blast wheel Place the w...

Page 27: ...cing each other 6 4 Maintenance and servicing of the winches and cables The cable drive and gearbox are almost maintenance free Lubricating the cables on a regular basis provides the cable drive with...

Page 28: ...wire ropes are a danger to operational safety support and safety wire ropes should be inspected for damage on a weekly basis and replaced if necessary To prolong the service life of wire ropes always...

Page 29: ...hours of operation or after four years at the latest The first period completed is decisive here Initially decisive for the beginning of the period is the test report issued on delivery and the test...

Page 30: ...y 250 hours 1 Remove the M8 bolts 2x and take the housing cover off 2 Remove the M10 nuts 4x and remove the ring and cage 1 Connect the cable of the valve with a 12V power supply and wait until the va...

Page 31: ...e the tension springs and remove the pen 6 Pull the valve up and remove the M6 bolts 2x from the bush 7 Remove the valve rubber 8 Replace the O ring E10364 and Valve seal E09270 9 Apply Loctite 243 on...

Page 32: ...Slide the valve halfway down and mount the actuator on the bush with a M6 bolt 12 The aluminium ring has 3 threaded holes in the side these should line up with the 3 holes in the abrasive valve housi...

Page 33: ...middle Slide the small bushes over the pen and tighten them 14 Use a piece of wire or a tie wrap to pull the springs down and slide the end over the M6 bolt Place the locking nuts on the end of the M...

Page 34: ...be mirrored Point A should be in the middle Point B is over 90 further so it should be slightly beyond the middle Fasten the M10 nuts if the cages are in the correct position Mount the covers back on...

Page 35: ...age or fault contact an authorised service technician After every workday use air to blow the dust off the transmitter Weekly maintenance Clean the battery contacts and the contacts on the transmitter...

Page 36: ...art of the blast process too much abrasive at once hits the wheel The travel speed is too high Clean abrasive valve top up abrasive if necessary Abrasive is heavily contaminated check the dust collect...

Page 37: ...ot moving The travel speed is too low Problem with winches or wire rope Control unit defective Increase the travel speed Shut the machine down and check the winches and or wire ropes for wear See chap...

Page 38: ...he motor simply rotates when you press the UP button Only continue when there is no security risk D The system is caught up in an obstacle for example Remove the obstacle check the system for safety a...

Page 39: ...he connection and wiring diagram and have Blastrac perform a conversion if necessary N Protective shutdown due to overheating a One of the phases is missing b Engine cooling deficient c Over or underv...

Page 40: ...continue if the brake functions correctly Red Fault indicator light is active T Pendant station is not connected Connect pendant station U Emergency stop button actuated Acknowledge emergency stop if...

Page 41: ...m and cleaning of steel surfaces Abrasive shot S330 S390 S460 or with SG25 SG18 SG16 The type of abrasive mix is depending on the profile requirements Applications Removes polyurethane coatings Remove...

Page 42: ...Limit 1120 kg Dynamic Test Co ffici nt 1 1 Rigging capacity At least 1400kg Noise level under load 90dB A Dust hose connection 150 mm Recommended filter unit 900DC NOTE when electrical connection is...

Page 43: ...safety measures to protect the operator from the effects of noise such as proper and regular maintenance of the machine and the accessories provision of proper ear protection and organization of work...

Page 44: ...gton Sheffield South Yorkshire GB S25 3QY England Tel 0044 1909 56 91 18 Fax 0044 1909 56 75 70 Info blastrac co uk Blastrac Germany Richard Byrd Stra e 15 D 50829 K ln Ossendorf Tel 0049 221 70 90 32...

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