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EDGE 540-V3 30cc             Item code: BH94

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Instruction Manual

7

5mm

Bend as shown

here.

Atter confirming the 

direction (see front 

view of fuel tank).

insert and tighten 

the screw.

Vent tube

Fuel pick - up tube

Fuel fill tube

Tygon gas tubing

not included.

   

5)   

Test  fit  the  stopper  assembly  into  the 

tank. It may be necessary to remove some of the  

flashing  around  the  tank  opening  using  a  

modeling knife.  If flashing  is  present,  make sure 

none of it falls into the tank.

  

6)  

When satisfied with the alignment of the 

stopper  assembly  tighten  the  3mm  x  20mm  

machine screw until the rubber stopper expands 

and seals the tank opening. Do not over tighten 

the assembly as this could cause the tank to split.

  

7)  

Using a modeling knife, cut 3 lengths of 

fuel  line  150mm  long.  Connect  2  lines  to  the  2 

vent tubes and 1 line to the fuel pickup tube in the 

stopper.

   

8)   

Feed  three  lines  through  the  fuel  tank

compartment and through the pre-drilled hole in the 

firewall. Pull the lines out from behind the engine, 

while guiding the fuel tank into place. Push the fuel 

tank as far forward as possible, the front of the tank 

should just about touch the back of the firewall.

Blow through one of the lines to ensure the fuel 

lines have not become kinked inside the fuel tank 

compartment. Air should flow through easily.

Fuel tank

Pushrod wire

Pushrod choke

Install one adjustable metal connector through the 
third hole out from the center of one servo arm, 
enlarge the hole in the servo arm using a 2mm drill 
bit to accommodate the servo connector. Remove 
the excess material from the arm.

After installing the adjustable metal connector 

apply a small drop of thin C/A to the bottom nut. 

This will prevent the connector from loosening 

during flight.

2. INSTALLING THE THROTTLE - CABLE

  

9) 

To secure the fuel tank in place, apply a 

bead of silicon sealer to the forward area of the 

tank, where it exits the fuselage behind the engine 

mounting box and to the rear of the tank at the 

forward bulkhead.

Do  not  secure  the  tank  into  place  permanently 

until after balancing the airplane. You may need 

to remove the tank to mount the battery in the fuel 

tank compartment.

Summary of Contents for EDGE-540-V3

Page 1: ...FLY 95 ALMOST READY TO FLY ALL BALSA PLY WOOD CONSTRUCTION COVERED WITH ORACOVER Wingspan 2 080 mm 81 89 in Length 1 680 mm 66 14 in Weight 6 2 kg 13 64 lbs Parts listing required Not included Radio 0...

Page 2: ...MBLY 1 Vertical stabilizer with pre installed rudder 1 Horizontal stabilizer with pre installed elevator halves To avoid scratching your new airplane do not unwrap the pieces until they are needed for...

Page 3: ...in the area of safety Note regarding the film covering Minor creases or bubbles may develop in the film covering due to major fluctuations in weather conditions temperature humidity etc in rare cases...

Page 4: ...exit hole on the aileron servo tray hatch This hole will allow the servo arm to pass through when installing the aileron pushrods 1 INSTALLING THE AILERON SERVOS Drill a hole 1 5mm Servo tray Remove...

Page 5: ...of the four mounting screws provided with the servo Drill a hole 1 5mm Secure 2x10mm Secure 3 INSTALLING THE AILERON LINKAGES 3 Repeat the procedure to install the control horn on the opposite ailero...

Page 6: ...per 3 Carefully bend the second nylon tube up at a 45 degree angle using a cigarette lighter This tube will be the vent tube to the muffler 4 Carefully bend the third nylon tube down at a 45 degree an...

Page 7: ...m behind the engine while guiding the fuel tank into place Push the fuel tank as far forward as possible the front of the tank should just about touch the back of the firewall Blow through one of the...

Page 8: ...e servo Secure and cut PARTS REQUIRED IV MAIN GEAR INSTALATION 5x50mm 6x20mm Pushrod wire Pushrod choke Throttle Pushrod Pushrod choke Drill 8mm hole 1 Assemble and mounting the wheel pants as shown i...

Page 9: ...ed so the crankshaft is in nearly the middle of the cowl opening Hold the cowl firmly in place using pieces of masking tape 3 Slide the cowl back over the engine and secure it in place using four wood...

Page 10: ...screws will help keep them from coming lose dur ing operation Epoxy glue Remove the covering Bottom side Mark line Secure Install the spinner backplate propeller and spinner cone The spinner cone is h...

Page 11: ...vator servo Test fit the servo into the servo tray 2 Mount the servo to the tray using the mounting screws provided with your radio system Secure Drill a hole 1 5mm Remove the covering VIII INSTALLING...

Page 12: ...lizer to the fuselage Push in Bottom side 1 A B Epoxy glue 2 Push in control horn Secure 1 Push in 2 Push in 1 RUDDER CONTROL HORN INSTALLATION 1 Remove the covering from the slot on the bottom of the...

Page 13: ...rn into the slot and secure it by A B Epoxy glue Aluminium Push in 1 A B Epoxy glue Control horn of rudder Rudder 2 Push in 3x10mm 2 RUDDER CABLE INSTALLATION Rudder push pull system install as same a...

Page 14: ...assembly in place on the plywood plate The pivot point of the tail wheel wire should be even with the rudder hinge line and the tail wheel bracket should be centered on the plywood plate Cut Rudder c...

Page 15: ...ttery pack lead into the switch 2 Wrap the receiver and battery pack in the protective foam to protect them from vibration Use a rubber band or masking tape to hold the foam in place 3 Position the ba...

Page 16: ...g panels as pictures below Secure Secure 4x12mm Push in 1 Push in 2 Push in XV INSTALLING COCKPIT FUSELAGE See picture below C A Epoxy glue Pillot Push in Position the canopy so the rear frame on the...

Page 17: ...or landing Moving the balance aft makes the model more agile with a lighter and snappier feel In any case please start at the location we recommend With the wing attached to the fuselage all parts of...

Page 18: ...every glue joint in your plane to ensure that everything is tight and well bonded 3 Double check the balance of the airplane 4 Check the control surface 5 Check the receiver antenna It should be fully...

Page 19: ...to an explosion Keep all onlookers especially small children and animals well back from the area of operation This is a flying aircraft which will cause serious injury in case of impact with a person...

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