Bison MMIB-20 Operator'S Manual Download Page 3

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READ THIS MANUAL carefully to learn how to operate and service your machine

correctly. Failure to do so could result in personal injury or equipment damage.

THIS MANUAL MUST BE CONSIDERED a permanent part of your machine and

should remain with the machine when you sell it.

MEASUREMENTS in this manual are given in both metric and customary U.S. unit

equivalents. Use only correct replacements and fasteners.

LEFT and RIGHT SIDE is determined looking at the direction of the machine.

4350-2130-01 (Rev. 17/10/12)

INTRODUCTION

Summary of Contents for MMIB-20

Page 1: ...Models MMRB 20 MMIB 20 HAMMER MILL OPERATOR S MANUAL Part Number 4350 2130 01 MMB MMB...

Page 2: ......

Page 3: ...S MANUAL MUST BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it MEASUREMENTS in this manual are given in both metric and customary U S unit equivalents...

Page 4: ...Get in contact with your dealership representative if you have questions regarding your equipment or need specialized help We recommend that you read this manual before operating this equipment Theref...

Page 5: ...INFORMATION 01 SPECIFICATIONS 06 SAFETY RULES 07 SAFETY DECALS 11 OPERATION 18 MAINTENANCE 27 RECOMMENDATIONS 36 SOLUTIONS FOR CERTAIN SETBACKS 39 ASSEMBLY 40 PARTS INDEX 48 BOLT TORQUE CHART 57 WARRA...

Page 6: ...Keep this manual in a safe place Do not keep it in the machine A careful operator is the best guarantee against any accident since improper operation of this machinery may cause serious injuries or ev...

Page 7: ...E C V YOUR AUTHORIZED DISTRIBUTOR TECNOMEC AGR COLA S A DE C V IT IS THE POLICY OF TECNOMEC AGR COLA TO CONTINUOUSLY IMPROVE ITS PRODUCTSANDRESERVESTHERIGHTTOMAKECHANGESTOITSSPECIFICATIONS OR DESIGN W...

Page 8: ...are tight Check that the screws of the wheel maces are tightened properly Check that all grease fittings are lubricated Check that the assembly expulsion elbow cyclone is properly assembled Connect th...

Page 9: ...t the local town traffic local rules We recommend using slow moving vehicle emblem SMV Show the Customer how to mount the implement Explain to the Customer the serial number registration of the hammer...

Page 10: ...e with respect to the other Check the wheels pressure Check that mounting components are safe Turn the feed hopper and verify there are no foreign bodies in the rotor area loose screws rocks etc Addit...

Page 11: ...75 98 Long with arrow shafts in 129 92 114 96 Cyclone s Wide Turning Circle in 103 14 Cyclone s Rotation 285 Feed Hopper s Width in 19 68 Approximate Yield Pasture ton hr 1 5 Approximate Yield Grains...

Page 12: ...SAGES Before operating this equipment read all safety messages included in this manual and on your machine signs It is YOUR responsibility to read and comprehend the safety section on this manual Reme...

Page 13: ...the engine before refueling Fill the tank outdoors Prevent fires by keeping the machine free of trash grease and dirt Always clean up spilled fuel BE PREPARED IN CASE OF EMERGENCY Due to the flammabl...

Page 14: ...ehicles tractors dragged or suspended equipment may present a risk to be transported or towed by road and hard to be seen especially at night Avoid injuries or death which may result from a collision...

Page 15: ...paint before welding or heating If you sand or grind the paint avoid breathing the dust Wear a protective mask In case of using solvent clean the treated surface with water and soap before welding Re...

Page 16: ...provided with the machine is lost OPERATION SPEED Never use a tractor that offers more than 540 RPM PTO output Turn on the tractor accelerating from less to more until you reach 540 RPM PTO output for...

Page 17: ...operating Make sure that the hammers and rods are in good condition Verify that the Hammer Mill is not damaged and that there are not missing screws Wear appropriate protection and clothing when opera...

Page 18: ...y signs as WARNING DANGER AND CAUTION Keep the safety signs in good conditions Replace the damaged or lost decals WARNING DECAL The WARNING decal is located on the trailer On the Hammer Mill MMIB20 th...

Page 19: ...d on the Feed Hopper DANGER DECAL The DANGER decal is located on the ejection elbow SECURITY DECALS WARNING ADVERTENCIA To avoid injury keep hand s away fro m thi s area Para evitar lesione s manteg a...

Page 20: ...CAUTION DECAL The CAUTION decal is located on the Feed Hopper DANGER DECAL The DANGER decal is located on the pulleys guard upper side SECURITY DECALS 15...

Page 21: ...SECURITY DECALS DANGER DECAL The DANGER decal is located on one of the Feed Hopper s side DANGER DECAL The DANGER decal is located on the outside of the guard 16...

Page 22: ...ard upper side REFLECTIVES There are 3 red or yellow decals that reflect the light and their function is to prevent the drivers against a possible crash when passing by the Hammer Mill They are locate...

Page 23: ...alled on a tractor with a CAT II pull bar setting Tractor s Pull Bar and PTO dimensions A 14 inches from the tractor s end of the shaft PTO to the middle of the hitch pin hole B 8 to 12 inches from th...

Page 24: ...escribedbelow 1 Turn off the tractor engine 2 Press the bolt and pull back to remove the shaft arrow from the tractor s PTO ARROW SHAFT OPERATING ANGLE IMPORTANT The arrow shaft optimum and normal ope...

Page 25: ...rmed at the top of the drawer A then the arrow B of the pulley must be aligned with respect to this line To align the arrow loosen the bearing screws E push them down and tighten them partially to ref...

Page 26: ...process loosen the bearing screws D push it down and tighten them once again then loosen the bearing screws F and turn the oppressor C clockwise until the arrow is aligned with the top of the drawer...

Page 27: ...gulate the feeding opening A loosen both screws B located on the upper front part of the gate close or open the gate according to your needs and tighten the screws Try not to remove the swing gate C i...

Page 28: ...e the mill is under operation ORIENTATION OF THE CYCLONE ATTENTION When you have finished the operation and need to transport the mill on a road do not forget to reorient the cyclone backwards and tig...

Page 29: ...is given in the following table GRADE PRESSURE 175 70R13 kpa 240 psi 32 ATTENTION Tires can lose one pound per square inch of pressure 1psi per month under normal conditions and by every 6 degree Cels...

Page 30: ...ion turn abruptly as it may twist the arrow shaft or damage the bearings You must make the turns in such a way that this problem is avoided It would be advisable to uncouple the arrow shaft to avoid d...

Page 31: ...hat the sack has been filled turn the rod A to change the baffler direction If this movement is not done the cyclone will clog needing to stop the Mill operation The sign that the cyclone has been clo...

Page 32: ...k E Slowly press the Feed Hopper from the entry point until it rests on the tire 2 Remove the screw and lock nut A from the rod B and pull it slowly while you remove the spacers and hammers Leave all...

Page 33: ...ou replace or reverse any hammer disconnect the arrow shaft from the PTO and wear gloves to perform this operation HAMMERS DISTRIBUTION To maintain balance in the rotor and to prevent the hammers from...

Page 34: ...rwise the flared hammer will cause the Mill to vibrate in excess SPACERS DISTRIBUTION The spacers have the function of keeping the hammers in place to prevent these hammers from colliding with each ot...

Page 35: ...t that it is necessary to replace them ATTENTION Never operate the Mill if a hammer is missing If you reverse hammers and some are flared invert them all using the hole that is not flared All this to...

Page 36: ...screen is not bent or blocked with some of the flanges guides or hammers 3 Pull the screen from its fold B If the screen does not come out with the help of a piece of wood push it slowly from the opp...

Page 37: ...ication intervals Perform each of the lubrication and service procedures illustrated in this section at the beginning and at the end of the season Clean the grease fittings before lubricating with a g...

Page 38: ...service intervals indicated in this manual refer to both conventional lubricants and synthetic lubricants SAFETY WHEN LUBRICATING THE MILL IMPORTANT The good lubrication of your machine carried out i...

Page 39: ...ore than 1 molybdenum disulphide heavy duty grease or equivalent If necessary lubricate the bearings before each working day Remember that grease excess is also harmful ARROW SHAFT Every 8 hours Lubri...

Page 40: ...e wheels repack and adjust the bearings Use all purpose lubricants or equivalent SAE multi purpose grease or wheel bearing grease If your machine will remain inactive for a long period of time disasse...

Page 41: ...the order indicated in this Operator s Manual Never adjust or change hammers when the Mill is under operation Wear appropriate clothing Never wear loose clothing as it could be sucked by the Mill roto...

Page 42: ...e that the trailer brakes work correctly prior the transportation tow the Mill only with an agricultural tractor The towing speed must never be greater than 6 mph ATTENTION The MMRB20 Mill must not be...

Page 43: ...deflate the tires but cover it completely to protect it from the environment Lower the 2 stalls A and secure them with the bolts to avoid the Mill overturning For MMIB20 Mill Make sure that the 4 chas...

Page 44: ...sions Bearings with untightened screws High RPM s to the PTO Motor pulley imbalance Check that the hammers are placed correctly in the proper amount Check that all the hammers are the same without bei...

Page 45: ...rame 3 1 2 Automotive Nut 2 Assemble the Drawer 4 to the trailer frame or chassis 2 Use the screw 5 the nut 6 the pressure washer 7 and the flat washer 8 2 Trailer Frame MMRB20 Chassis MMIB20 4 Drawer...

Page 46: ...x Nut 7 1 2 Pressure Washer 8 1 2 Flat Washer 9 1 5 8 Floor Bearing 10 1 2 x 2 Screw 11 Hammers Rotor 12 Central Shaft 4 Assemble the Fan Box 13 over the Drawer 4 Set in the Fan 14 over the opposite s...

Page 47: ...Floor Bearing 10 1 2 x 2 Screw 19 Side Arrow 20 23 3 4 6 12 Pulley 21 4 6 R Pulley 6 Place the strips 22 over the pulleys 20 21 Pulleys alignment and strips tension methods are described on page 21 Us...

Page 48: ...lower side of the Hammers Rotor 11 using the guide stops located on the inner walls of the Drawer 4 Assemble the Feed Hopper 30 over the Drawer 4 Secure from the front side by actuating the mauser bo...

Page 49: ...ure Washer 34 Guard 35 Guard Cane 36 5 16 Flat Washer 10 Assemble the Elbow Connector 37 to the Fan Box 13 and to the Drawer 4 place the Cap packing 38 between the two pieces and the Drawer Packing 39...

Page 50: ...on 42 Clamp Ring 43 Clamp Companion 44 Spacer Gage 45 Gage Companion 46 Spacer Segment 47 Spacer Companion 48 Turn Flange 49 3 8 x 1 1 4 Hex Screw 50 3 8 Nylon Hex Nut 12 Assemble the Bagger 51 To the...

Page 51: ...6 with the pulley 20 and make the proper adjustments see page19 16 5 16 x 3 4 Hex Screw 17 5 16 Hex Nut 18 5 16 Pressure Washer 20 24 3 4 6 R Pulley 40 Ejector Elbow 41 Extension 52 Cyclone 54 Cane As...

Page 52: ...47...

Page 53: ...49 TRAILER PARTS LISTING MMIB20 MILL 50 CYCLONEPARTSCATALOG 51 CYCLONE PARTS LISTING 52 ROTORPARTSCATALOG 53 ROTOR PARTS LISTING 54 NOTE THE CYCLONE S ROTOR S CATALOGUES AND LISTS ARE THE SAME FOR MMR...

Page 54: ...TRAILER PARTS CATALOG MMRB20 MILL 1 2 3 4 34 35 5 6 7 8 9 10 11 12 13 14 15 16 26 28 17 26 18 27 19 20 21 22 26 28 23 24 27 29 25 30 31 32 33 22 36 37 38 39 40 41 42 43 30 49...

Page 55: ...18 UNC G5 HEX SCREW 6 20 4210 5082 01 5 16 X 2 18 UNC G5 HEX SCREW 4 21 4220 1014 26 3 4 16 UNF CASTLE NUT 2 22 4220 1008 01 1 2 13 UNC NUT 8 23 4220 0010 01 3 8 16 UNC WING NUT 1 24 4220 1004 01 3 8...

Page 56: ...CYCLONE PARTS CATALOGUE MMRB20 AND MMIB20 MILLS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 37 28 29 33 34 30 31 35 32 35 36 38 26 39 25 32 51...

Page 57: ...M20030072C GAGE COMPANION 1 20 MM20030071C CLAMP RING 1 21 MM20030070C CLAMP COMPANION 1 22 MM20010026C ELBOW PACKING 1 23 MM20030027C HANDLE 2 24 4210 5136 01 3 8 X 1 1 4 16 UNC G5 HEX SCREW 10 25 42...

Page 58: ...ROTOR PARTS CATALOGUE MMRB20 AND MMIB20 MILLS 19 27 15 19 26 25 1 17 20 2 10 A DETALLE A 46 47 28 7 5 3 21 18 6 16 24 22 12 13 9 14 8 4 23 17 20 28 45 11 53...

Page 59: ...PRESSURE WASHER 1 22 4260 1048 01 1 8 X 1 KEY 2 23 4210 1566 80 3 8 X 3 8 16 UNC ALLEN OPPRESOR 2 24 4270 2040 01 3 8 KLIK LOCK 1 25 MM20012300W PIVOT ROD ASSEMBLY 1 26 4270 1004 01 1 8 KEEPER PIN 7 2...

Page 60: ...3 10 36 46 31 36 40 28 38 32 42 8 25 36 14 29 16 43 19 18 6 21 20 3 23 30 35 39 9 23 26 35 39 43 2 34 34 1 2 3 41 5 33 3 41 2 3 12 12 22 33 22 33 24 30 39 1 1 31 36 40 25 31 36 40 43 13 20 23 26 35 39...

Page 61: ...NC SQ HEAD OPPRESSOR 2 23 4210 5072 03 5 16 X 3 4 18 UNC HEX SCREW 1 24 4210 5082 01 5 16 X 2 18 UNC G5 HEW SCREW 4 25 4210 5136 01 3 8 X 1 1 4 16 UNC G5 HEX SCREW 6 26 4210 5074 01 5 16 X 1 18 UNC G5...

Page 62: ...the class number marked on the head Tighten the screws according to the above table unless the Operator s Manual indicates something different Do not over tighten the screws since this may cause failu...

Page 63: ...the screws according to the above table unless the Operator s Manual indicates something different Do not over tighten the screws since this may cause failure during operation NOTE DO NOT use these v...

Page 64: ...tem Write down the Product Identification Number PIN of the machine and main components Include numbers PIN in all insurance documents financing and warranty Your dealer will need this information for...

Page 65: ...Incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liabili...

Page 66: ...NOTES 61...

Page 67: ...NOTES 62...

Page 68: ...NOTES 63...

Page 69: ...NOTES 64...

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