background image

INSTALLATION, OPERATION AND MAINTENANCE MANUAL 

 

Pellet burner Bisolid GP xx R tsc                                            OM-BSGPRTSCV00/11/2016/EN 

 12

 

2. INTRODUCTION 

2.1. TUBE PELLET BURNER GENERAL REQUIREMENTS 

The rotary tube pellet burner series Bisolid GP xx R tsc and its accompanying equipment must 
be  installed  and  used  in  accordance  to  the  designed  heating  installation,  all  applicable  legal 
norms,  technical  standards  and  manufacturer  instructions.  The  pellet  burner  should  be  used 
only for the subscribed purposes.  
The  tube  pellet  burner  must  be  installed  only  for  the  purposes  for  which  is  designed.  If  the 
pellet  burner  is  delivered  and  installed  to  the  customer  by  the  same  person,  then  the  whole 
accompanying  documentation  must  be  provided  as  well  (especially  the  user  manual  book). 
The pellet burner’s genuine package should be kept until its initial operation start up, in case it 
should be transported again. 
After  installation  the  pellet  burner  operation  must  be  initiated  by  service  organization, 
authorized by the manufacturer. 
The  rotary  tube  pellet  burner  corresponds  to  the  applicable  EU  legal  provisions.  If  the  pellet 
burner  should  be  used  in  countries  outside  the  EU,  all  deviations  from  local  laws  and  legal 
provisions must be identified and corrected. 
In case of faults in the pellet burner please contact a servicing organization, authorized by the 
manufacturer.  Every  incompetent  intervention  might  damage  the  pellet  burner  (and  possibly 
the accompanying equipment).  
The servicing technician initializing the tube pellet burner start up for first time must show the 
customer all of its main components and modules, and also how to operate it. The technician 
must  present  the  pellet  burner’s  safety  elements  and  signalization,  and  respectively  the 
relevant  user  reaction.  If  the  pellet  burner  is  delivered  and  installed  to  the  customer  by  the 
same person, then he must ensure that its genuine package is kept, in case the burner should 
be transported again. 
Please check the delivery of the pellet burner standard accompanying equipment.  
Please  check  if  the  delivered  model  and  type  of  the  tube  pellet  burner  corresponds  to  the 
usage requirements. 
If  you  are  not  sure  how  to  manage  the  rotary  tube  pellet  burner,  please  carefully  read  the 
relevant instructions in this manual for operation and installation, and respectively continue as 
prescribed.  
Please never take/stick off or damage the marks and signs on the tube pellet burner and the 
fuel  transport  auger.  Please  keep  the  burner  genuine  package  until  its  initialization  to 
operation, in case it should be transported again.   
If doing a repair, you must always use genuine spare parts only! 
It is forbidden to make any changes to the internal installation of the tube pellet burner and fuel 
transport auger or to change anything in any way.    
At  the  end  of  the  pellet  burner’s  life  cycle,  it  should  be  packed  together  with  its  parts  and 
disposed in an environmentally safe way.  
The manufacture company is not responsible for damage or harms caused by non-compliance 
with: 

  Terms and conditions stated in this manual for operation and installation. 
  Applicable standards and legal provisions. 
  Procedures for installation and operation. 
  Terms and conditions presented in the product warranty card. 

 

Switch off the rotary tube pellet burner every time when there is any (even  
momentary) danger by the presence of flammable or explosive vapors situated 
in the same room from which the burner intakes air for burning (for example  
painting paint spraying or laying moltening substances, gas leakage, etc.). 

 

Summary of Contents for GP 25 R tsc

Page 1: ...AND MAINTENANCE MANUAL Pellet burner Bisolid GP xx R tsc 15 Nov 16 OM BSGPRTSCV00 11 2016 EN MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE OF A ROTARY TUBE PELLET BURNER SERIES BISOLID GP XX R TS...

Page 2: ...URNER CONTROLL THROUGH GSM MODULE OPTION 17 5 7 METHODS FOR FORMING THE DESIRED TEMPERATURE 17 5 7 1 MANUAL DETERMINATION OF THE HEATING WATER ASSIGNMENT B SET 17 5 7 2 DETERMINATION OF THE ASSIGNMENT...

Page 3: ...l applicable directions for safety techniques Your wood pellet burner and all of its accessories operate under variable electricity 230 VAC Improper electrical installation or repair may endanger user...

Page 4: ...the pellet burner After unpacking the pellet burner please check its completeness and delivered elements Check whether the pellet burner size corresponds to the desired designation If any failures or...

Page 5: ...dulation of heat output The components of the burner are manufactured by well known and proved European companies from Germany United Kingdom and others High quality ignition element manufactured in J...

Page 6: ...g to standard EN ISO 17225 2 2014 with the following characteristics shown in Table 1 Table 1 Standard for wood pellets EN ISO 17225 2 2014 Wood pellets must be stored in dry premises so they can be t...

Page 7: ...he fuel and the oxidizer air for firing is achieved The burner operation is automatic including initial loading dose of fuel ignition run combustion parameters monitoring of the combustion process con...

Page 8: ...diagram of primary and secondary air supplying in the rotary tube pellet burner with self cleaning from series Bisolid GP xx R tsc Pellets feeding inlet pipe to combustion chamber Flange for mounting...

Page 9: ...gram for firing air supply in the burner The diagram of the structure components of a rotary tube pellet burner with self cleaning from series Bisolid GP xx R tsc is shown in Figure 4 Figure 4 Diagram...

Page 10: ...ver bracket 2 pcs 12 Poll 4 pcs 13 Main flange 1 pc 14 Main shield 1 pc 15 Shield cover 1 1 pc 16 Stiffening profile 2 pcs 17 Supporting stiffening 1 pc 18 Contact profile 1 pc 19 Fan group 1 pc 20 PC...

Page 11: ...le 4 Technical data for a rotary tube pellet burner series Bisolid GP xx R tsc Parameter Dimension Value Pellet burner Bisolid GP xx R tsc Model GP 25 R tsc GP 35 R tsc GP 45 R tsc GP 60 R tsc Nominal...

Page 12: ...let burner s safety elements and signalization and respectively the relevant user reaction If the pellet burner is delivered and installed to the customer by the same person then he must ensure that i...

Page 13: ...nd operation manual and they have rights only to Clean the tube burner Fill up the transport auger with fuel Clean the photosensor periodically Adjust the water temperature operation without optimizat...

Page 14: ...The minimum allowed distance between the tube pellet burner s outer parts and easy or medium flammable materials also including fuel must be at least 400 mm Removal of the ash remainings from the tub...

Page 15: ...chnician must train the consumer how to operate and manage the pellet burner and also to fill in the exact start of operation date in the warranty card of the product 4 2 JOINT OPERATION OF TUBE PELLE...

Page 16: ...or ash cleaning Circulations pump for the boiler At primary switch on as well as when switching the power supply off the burner goes through stop procedure 5 3 STARTING THE PELLET BURNER When missing...

Page 17: ...LL THROUGH GSM MODULE OPTION The control of the burner trough GSM module is done by sending SMS commands There is an opportunity to stop start and review the current status See section SMS commands 5...

Page 18: ...Bisolid GP xx R tsc it is necessary to consider the following temperature and security limitations Minimum assignemt for inlet water temperature Maximum assignemt for inlet water temperature Water fr...

Page 19: ...for 5 sec 5 Button ON OFF Figure 8 Displey indication of pellet burmer series Bisolid GP xx R tsc 1 2 3 4 5 6 7 8 9 10 11 12 13 ON OFF ignition In the basic state the display shows the following para...

Page 20: ...r is burnt out With buttons or scroll until on the display is shown the menu with the desired parameters then press For choice of settings scroll move the cursur with buttons or to make change and ret...

Page 21: ...splays the number of the relevant active program Pr 1 Pr 4 Name Designation Limmits Factory setting Assignment for Water temperature manual Room thermostat time for optimisation depends on Type contro...

Page 22: ...tube and fuel transport auger and in the presence of fuel to remove it 5 11 SERVICE SETTINGS When using the service controller settings of the pellet burner access is performed by a password The passw...

Page 23: ...rol 0 manual 1 room thermostat 1 Choise of flame sensor Flame sensor 0 photo 1 flue gases 0 Recovery from the loss of power Lose AC Restore 0 Stop 1 Burn 0 Delayed of the reaction of the flow sensor F...

Page 24: ...reheating Preheat 0 180 s 160 s Fresh air fan Fan1 20 100 48 Flue gases fan Fan2 20 100 100 Time for fuel heated Inflame 60 600 s 120 s Delay before heated Delay 1 240 s 5 s Tubus work Tubus work 0 10...

Page 25: ...out 0 15 m 3 m Flame stopp Flame stop 0 100 20 Cleaning leaning 0 240 s 10 s Name Designation Limmits Factory settings Time for loading Load 0 240 s 0 forbidden 0 s Time for burning Pause 0 240 s 0 s...

Page 26: ...for the last sent SMS and if it is missing and he is not sent alert During the receiving of SMS command is returning SMS response to the number from which the command is recieved 5 13 CONNECTING THE P...

Page 27: ...pliance to which it is attached by observing the safety technique rules 5 14 WARRANTY AND WARRANTY CONDITIONS We pay attention to customers that initializing into operation and technical servicing of...

Page 28: ...NER CLEANING The system for cleaning of a rotary tube pellet burner from series Bisolid GP xx R tsc consists of Mechanism for tube rotation Motor gear for mechanism rotation PC board that controls the...

Page 29: ...pellet burner must be switch off from the electricity supply When cleaning the tube of pellet burner Bisolid GP xx R tsc need to be removed combustion head of the burner as shown in the diagram in the...

Page 30: ...spection and cleaning of the air box of the tube pellet burner whose cover is shown in the diagram in Figure 11 Access to the air box is possible from both sides of the burner due to the presence of t...

Page 31: ...the ash and or slag must be cleaned from the combustion chamber fire grate The flexible pipe connecting the fuel transport auger and the burner fuel inlet pipe must be cleaned from dust at least once...

Page 32: ...manual The manufacturer is not responsible for failures or damages caused by unqualified installation The rotary tube pellet burner series Bisolid GP xx R tsc must be connected to the power supply onl...

Page 33: ...sumer using thermal insulation The transport auger for fuel is placed near the burner so that it can be connected to the main module by the flexible pipe through which the fuel from the auger will be...

Page 34: ...ir has to be clean without halogen hydrocarbons corrosive vapors and should not be too wet and dusty The room must be protected against freezing with ambient temperature in the range from 5 C to 35 an...

Page 35: ...y access to the pellet burner for the purposes of adjustment cleaning and servicing 6 4 TRANSPORTATION AND STORAGE The rotary tube pellet burners for expedition are offered by the manufacturer in cart...

Page 36: ...PERATION AND MAINTENANCE MANUAL Pellet burner Bisolid GP xx R tsc OM BSGPRTSCV00 11 2016 EN 36 7 TUBE PELLET BURNER WIRING DIAGRAM Figure 13 Wiring diagram of a rotary tube pellet burner series Bisoli...

Page 37: ...uality It is necessary to change the pellets as possibly their water content is higher than the normal needed for the burner operation The fuel ignition is accompanied by untypical noises Insufficient...

Page 38: ...s is dim and the chimney smokes much Wood pellets with low quality It is necessary to change the pellets as possibly their water content is higher then the normal needed for the burner operation Unsui...

Page 39: ...on the controller display Problem in the burner operation It is possible to ask for servicing assistance consulation The burner has stopped but after new start it operates The photo sensor sends wrong...

Page 40: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL Pellet burner Bisolid GP xx R tsc OM BSGPRTSCV00 11 2016 EN 40 Supplier Address City Street Tel Fax http Reserved rights for technical changes...

Reviews: