Binder 9020-0108 Service Manual Download

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Table of content

Table of content

Preface ............................................................................................................................................... 6

1.1

General guidelines .............................................................................................................................. 6

1.2

Syntax.................................................................................................................................................. 6

1.3

Safety instructions structure ................................................................................................................ 7

1.3.1

Safety instructions structure ................................................................................................................ 7

1.3.2

Warning levels ..................................................................................................................................... 7

1.3.3

Safety symbol ...................................................................................................................................... 8

1.3.4

Warning symbols ................................................................................................................................. 8

1.3.5

Imperative symbols ............................................................................................................................. 8

1.3.6

Information symbol .............................................................................................................................. 8

General safety instructions .............................................................................................................. 9

2.1

Qualification of service personnel ....................................................................................................... 9

2.2

Dangers ............................................................................................................................................. 10

Maintenance ..................................................................................................................................... 12

3.1

Safety check acc. to DIN VDE 0701-0702 ........................................................................................ 17

Troubleshooting .............................................................................................................................. 18

4.1

General electrical faults ..................................................................................................................... 19

4.2

Faults of the heating system ............................................................................................................. 21

4.3

Faults of the cooling system .............................................................................................................. 23

4.4

Functional check of the cooling system ............................................................................................ 25

4.5

Errors in the humidification module ................................................................................................... 27

Repair work at the housing ............................................................................................................ 34

5.1

Replacing the housing cover at the lower front ................................................................................. 34

5.2

Replacing the pen recorder (-

14P1

) .................................................................................................. 35

5.3

Replacing the rear panel ................................................................................................................... 36

5.4

Replacing the silicone access port .................................................................................................... 37

5.5

Replacing the castors ........................................................................................................................ 39

Repair work at the outer door ........................................................................................................ 41

6.1

Aligning the outer door ...................................................................................................................... 41

6.1.1

Aligning the door hinges .................................................................................................................... 41

6.1.2

Aligning the adjustable door holder lug with pulley ........................................................................... 42

6.2

Checking and replacing outer door components .............................................................................. 43

6.2.1

Dismounting the interior side of the outer door ................................................................................. 43

6.2.2

Replacing the door hinge cover ........................................................................................................ 45

6.2.3

Checking and replacing the interior side of the outer door ............................................................... 46

6.2.4

Replacing the door ............................................................................................................................ 48

6.2.5

Replacing the door contact switch (

-3S1

) ........................................................................................ 49

6.2.6

Replacing the outer door gasket ....................................................................................................... 50

6.3

Replacing the triangle instrument box ............................................................................................... 51

6.3.1

Dismantling the instrument box ......................................................................................................... 51

6.3.2

Replacing of components of the triangle instrument box .................................................................. 52

6.4

Replacing the closing device of the outer door ................................................................................. 54

Repair work at the inner and outer chamber ................................................................................ 56

7.1

Replacing the glass door ................................................................................................................... 56

7.2

Replacing the closing device of the glass door ................................................................................. 57

7.3

Replacing the glass door gasket ....................................................................................................... 58

7.4

Replacing the fan

(-4M1

) ................................................................................................................... 59

7.5

Replacing the frame gasket .............................................................................................................. 62

7.6

Checking and replacing the frame heating wire (

-4E3

) .................................................................... 63

7.7

Replacing the inner chamber and the gaskets between the inner and the outer chamber .............. 64

7.8

Testing and replacing the heating element (

-4E1

) ............................................................................ 66

7.9

Checking and replacing the inner chamber Pt 100 temperature sensor (

-3B1

)................................ 69

7.10

Checking and replacing the humidity sensor and the sensor board (-

3B2

) ...................................... 71

7.11

Replacing the temperature fuse 110°C /

230°F

(

-1F2

) ...................................................................... 74

Repair work at electric and electronic components .................................................................... 75

8.1

Activating and replacing the miniature circuit breaker (

-1F1

) ........................................................... 76

Service Manual KBF (E5.2) 04-2015

Summary of Contents for 9020-0108

Page 1: ...dels of KBF starting with serial no 09 11327 Model order no KBF 115 E5 2 9020 0139 9120 0139 KBF 115 UL E5 2 9020 0184 9120 0184 KBF 240 E5 2 9020 0150 9120 0150 KBF 240 UL E5 2 9020 0176 9120 0176 KBF 720 E5 2 9020 0108 9120 0108 KBF 720 UL E5 2 9020 0168 9120 0168 Issue 04 2015 order no 7001 0203 ...

Page 2: ...Service Manual ...

Page 3: ...otline USA 1 866 885 9794 or 1 631 224 4340 x3 Service Hotline Asia Pacific 852 390 705 04 or 852 390 705 03 Service Hotline Russia and CIS 7 495 988 15 16 The reproduction distribution and utilization of this document as well as the communication of its content to others without explicit authorization are prohibited Offenders will be held liable for the payment of damages All rights reserved in t...

Page 4: ...3 6 2 1 Dismounting the interior side of the outer door 43 6 2 2 Replacing the door hinge cover 45 6 2 3 Checking and replacing the interior side of the outer door 46 6 2 4 Replacing the door 48 6 2 5 Replacing the door contact switch 3S1 49 6 2 6 Replacing the outer door gasket 50 6 3 Replacing the triangle instrument box 51 6 3 1 Dismantling the instrument box 51 6 3 2 Replacing of components of...

Page 5: ...ng the condenser fan 115 10 4 Replacing the capillary tubes 116 10 5 Checking the step motor valve 7Y3 117 10 6 Interface board IB3 7N1 for step motor valve 118 10 7 Overview cooling cycle 119 11 Calibrating and adjusting the temperature and humidity control 120 11 1 General execution of the calibration 120 11 2 Calibrating and adjusting points 121 11 2 1 Calibrating and adjusting point of the tem...

Page 6: ... contacts refers to the circuit diagram of the KBF 240 E5 2 57121004 PRO The marking relates to the designation in the circuit diagram and the labeling of the components into the device With other sizes of the device the marking can deviate Therefore use always the appropriated circuit diagram of the device Additional options are indicated in the text The service manual of the KBF will be updated ...

Page 7: ...ract attention with the associated warning color and any appropriate safety symbol DANGER Indicates an imminently hazardous situation that if not avoided will result in death or seri ous irreversible injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or se rious irreversible injury CAUTION Indicates a potentially hazardous situation which if not a...

Page 8: ...bols Danger of electric shock Danger of cutting injuries Danger of injuries by jumping off mechanical components Stability hazard Danger of scalding Danger of excessive humidity 1 3 5 Imperative symbols Pull out the power plug Wear protective goggles Wear protective gloves 1 3 6 Information symbol Important information 8 Service Manual KBF E5 2 04 2015 ...

Page 9: ...R GmbH Knowledge of the present service manual Knowledge of the operating manual of the KBF to be serviced Experience in servicing environmental simulation chambers for constant climates Maintenance repair and inspection of the cooling system must be performed by trained personnel that has a certification in accordance with EC Regulation 303 2008 and expert knowledge in accordance with EN 13313 20...

Page 10: ...o is able to switch off the unit in case of emergency DANGER Danger of electric shock Danger to life The humidification module is supplied with electrical tension event if the humidity switch is switched off Any service tasks at the humidification module must only be performed if the KBF is disconnected from the power supply Disconnect the unit from the power supply prior to performing repairs at ...

Page 11: ...nger of water running out Disconnect the waste water hose from the unit only if the main switch is switched off Never disconnect the waste water hose from the unit if only the humidity switch is switched off Even if the humidity switch is switched off water may be pumped off the unit CAUTION Danger of malfunction and damaging the electronics Prior to work at the electrical equipment check identity...

Page 12: ... lug with pulley chap 6 1 2 page 42 Instrument box Check the triangle instrument box for tight fit and fractures If necessary fix or replace the instrument box chap 6 3 page 51 Buttons on the instrument box Check the function of the buttons on the instrument box by various entries see operating manual If necessary replace the corresponding switch mat chap 6 3 2 page 52 Outer door Check the door fo...

Page 13: ...e room for soiling mechanical damages and corrosion Clean the machine room from dust and similar dirt Electric and electronic components Mains plug power cord Check the mains plug and power cord for damages If necessary replace the mains plug and power cord chap 8 2 page 77 Main switch 1S1 and Humidity switch 8S1 Check the main switch and humidity switch for mechanical damages and corro sion If ne...

Page 14: ... Clean the evacuation pump and replace the gaskets if necessary If necessary replace the humidification module chap 9 1 6 Water pump for steam boiler 9M10 Check the water pump for damage and soiling If necessary replace the humidification module chap 9 1 6 Freshwater inlet valve 10Y1 Unscrew the freshwater hose and clean the connecting branch of the freshwater inlet valve Check the freshwater inle...

Page 15: ...heck the steam hose and the hoses of the ventilation for wear damag es and leakproofness Freshwater inlet valve Y1 Unscrew the freshwater hose and clean the connecting branch of the freshwater inlet valve Check the freshwater inlet valve for damages Steam boiler Check the electrical connections for sufficient fixing soiling damage and corrosion Check the steam boiler from outside for leakages wear...

Page 16: ...e as well as the protective conductor current chap 3 1 page 17 Operating manual Check if the operating manual is available e g for safety instructions Controller Controller display Check the function of the controller display by entering different menus see op erating manual If necessary replace the controller chap 8 9 page 85 Set point setting Key in several set points for temperature and humidit...

Page 17: ...ulation resistance is measured between one conduct and several different electrical ly conductive spots of the housing All switches must be closed during the measurement The resistance must not fall below the value 0 3 MΩ When measuring make sure that the unit is not dirty or wet If the measured resistance val ue is too low we recommend drying thoroughly the unit and repeating the measurement 4 Me...

Page 18: ...that will be the fastest method of trou bleshooting The sequence of the columns describing potential causes for errors and the remedial actions to clear the described error patterns is mainly intended to facilitate basic error diagnosis and clearance So it is recommended to work your way from top to bottom of the diagrams Notations between brackets and in italics e g 1S1 behind a component refer t...

Page 19: ...ause of the response and re move it if contaminated with conductive dust clean the apparatus carefully if the cables are mechanically damaged replace or insulate the cable in a profes sional manner if cables or components are burned replace cable or component if the facility side power supply is defec tive have the power supply repaired if the heater is defective replace the heater chap 7 8 if the...

Page 20: ...ce Screen Board of the controller MB1 I O board chap 8 8 page 84 Yes Plug of the controller cable connected to the controller display 3N1 No Connect the plug of the controller cable to the controller display chap 8 9 page 85 Yes Temperature fuse 1F2 is blown because of a controller error Yes Find and remove the cause of overtempera ture Replace temperature fuse chap 7 11 page 74 No Controller MB1 ...

Page 21: ...BA 4 heating element and BA 6 safety controller 0 5 V DC are non functional Yes Replace controller MB1 I O board chap 8 8 1 page 85 No Solid state relay 5K1 for safety controller de fective Yes Replace solid state relay chap 8 6 page 82 No Power relay 5K2 defective Yes Replace power relay chap 8 6 page 82 No Heating element 4E1 defective Yes Replace heating element chap 7 8 page 66 At the binary o...

Page 22: ...e power relay chap 8 6 page 82 No Door heating cable 4E2 defective Measure resistance at contactor X50 pins 1 2 Yes Replace interior side of outer door chap 6 2 3 page 46 No Frame heat conductor 4E3 defective Measure resistance at contactor X50 pins 3 4 Yes Replace frame heat conductor chap 7 6 page 63 No Controller MB1 I O board 3N2 defective The binary output BA 4 0 5 V DC is non functional Yes ...

Page 23: ... gasket and or glass door gasket chap 6 2 6 page 50 and chap 7 5 page 62 No Compressor 6M1 defective Yes Have replaced the compressor No 24 V power supply unit 2T1 defective Sec ondary voltage 24 V at contactor X30 pins 1 and 2 Yes Replace 24 V power supply unit chap 8 12 page 89 No Solid state relay 7K1 defective Yes Replace Solid state relay chap 8 6 page 82 No Coils of the solenoid valve 7Y1 de...

Page 24: ...valve 7Y1 large plate evaporator BA 3 Solenoid valve 7Y2 small plate evaporator Yes Replace controller MB1 I O board chap 8 8 1 Check acc to chap 4 4 No Capillary tubes blocked Yes Have replaced the capillary tubes chap 10 4 No Loss of refrigerant Yes Have the leak closed 24 Service Manual KBF E5 2 04 2015 ...

Page 25: ...r Solenoid valve 7Y2 Binary output BA3 on controller MB1 I O board small evaporator Analog output AA1 on controller MB1 I O board controller cooling X Temperature 20 C to 25 C 68 F to 75 F Humidity 95 r H W Temperature 10 C 50 F Humidity 95 r H Clocking on off 2 15 seconds Clocking on off 2 15 seconds According to regulation ratio of temperature initially 5 V DC gradually decreasing if X W then 0 ...

Page 26: ... the cooling cycle If the injection points a b of the capillary tubes are not cold possible reasons are the capillary tubes are blocked chap 10 4 loss of refrigerant in the cooling cycle The repair of the cooling system must only be carried out by service personnel with specialized training as cooling technician To avoid repair attempts by unqualified personnel repair of the cooling system is not ...

Page 27: ...tate relay 9K1 defective Check the solid state relay chap 8 6 replace if necessary Control of humidification module controller output BA5 on the controller MB1 I O board 3N2 defective or controller MB1 I O board defective Check controller output BA5 chap 8 8 and if necessary replace the controller MB1 I O board chap 8 8 1 Water pump of humidification module 9M10 defective Check the electrical conn...

Page 28: ...he outlet tank defective With max level down switch is closed Yes Replace the humidification module chap 9 1 6 No Side mounted float switch 10S3 in the inlet tank defective With enough water bent to top switch is opened Yes Replace the humidification module chap 9 1 6 No Power supply to humidification module 9A10 interrupted Yes Check and restore power supply connectors X100 X110 No Temperature fu...

Page 29: ... Check the length of the external waste wa ter hose if appropriate change the installa tion site of the unit to not exceed the max admitted hose length No Max inclination of 1 m of the external waste water hose to the drain exceeded Yes Place the waste water hose in another way or take appropriate measures to guarantee that the max inclination of the waste water hose is not exceeded No Freshwater ...

Page 30: ...nough Yes Tighten the union nuts of the steam boiler No Gaskets of the union nuts of the steam boiler defective Yes Replace gaskets The steam boiler releases water via steam hose or via the 6 bar safety valve Filling level electrode 9H10 of the steam boiler calcified Yes Replace the humidification module chap 9 1 6 No Contactor of the filling level electrode 9H10 of the steam boiler disconnected Y...

Page 31: ... CAUTION The boiler heating may in case of error oper ate even without water in the steam boiler There is danger of overheating Therefore when executing longer checks let the unit cool down in between The water inlet water tap is closed or with option external water can there is no water in the freshwater can Solenoid valve 10Y1 for freshwater inlet does not open Check the solenoid valve if necess...

Page 32: ...on the humidification module After successful purging the display is resetted automatically 2 Service Reminder 1 Threshold for performing a maintenance of the humidification module is exceeded Perform maintenance 3 Initial Fill Timeout State10 4 In the operating mode refilling the neces sary level in the boiler cannot be achieved within 15 minutes Check the water supply Inlet valve defective no wa...

Page 33: ...d Leakage loss of steam Defective heater Power controller for heater defective Triac 12 Cylinder Level Low 1 Security level in the cylinder falls below the short term 13 Cylinder Level Low 4 In the operating mode Normal operation the security level in the boiler has been ex ceeded for more than 10 minutes Check the water supply Inlet valve defective no water Upper float switch of the boiler defect...

Page 34: ...tion temperature safety device class 3 3 order no 8007 0279 Lateral control panel left KBF option temperature safety device class 3 3 order no 8007 0306 Necessary tools Crosstip screwdriver size 2 1 Disconnect the unit from the mains 2 Unscrew the screws D of the housing cover E 3 Pull the housing cover towards the front over the lateral control panels A F With additional option chart recorder Rem...

Page 35: ...V AC order no 5019 0010 Necessary tools Crosstip screwdriver size 2 1 Disconnect the unit from the mains 2 Remove the lower housing cover at the front chap 5 1 page 34 3 Remove the electrical connections of the pen recorder C and of the rocker switch A 4 Remove the holding devices and pull the pen recorder towards the front out of the housing cover 5 Mount the pen recorder by following steps 1 to ...

Page 36: ...ng injuries during mounting and dismantling of inner chamber parts because the sheet metal components are sharp edged 1 Disconnect the unit from the mains 2 Remove the screws B of the rear panel A 3 Hint Remove the screws crosswise to avoid jamming of the rear panel 4 Mount the rear panel by following steps 1 to 2 in reverse order A B A Rear panel B Screws Figure 3 Replacing the rear panel 36 Serv...

Page 37: ... 5 Remove the fixing disk C and pull the silicone access port B to the inside from the side plate 6 Mount the new silicone access port Hint Slightly grease over the silicone access port B e g with Vaseline or silicone oil Fold the hose lengthwise to make it narrower and fix the end which is pushed through the side plate e g with a cable tie In order to have the inner chamber closed steam tight the...

Page 38: ...he housing A Conical nipples B Silicone access ports C Fixing disk D Plug for silicone access port E Nuts M6 A2 stainless steel F Stud bolt Figure 4 Replacing the silicone access port 38 Service Manual KBF E5 2 04 2015 ...

Page 39: ...the unit Do NOT lift the unit laterally Do NOT continue lifting the unit if it inclines to the side Correct the balance if necessary by differently positioning the fork lifter or lifting truck All lateral supports at the bottom of the unit must be completely supported on the fork Make sure that the unit is placed stable during the service work to be performed and will not tilt or slip Secure the u...

Page 40: ...e the castors 5 Drive the axles D with a drift punch and a rubber mallet through the fixing disk C and re move the castors from the bottom 6 Install the new castors from the bottom and let down the unit with the fork lifter or lifting truck Mind that the unit is standing on all its four castors 7 Secure the axles from the top with new fixing disk C B C A C D Figure 5 Replacing the castors A Castor...

Page 41: ...crews B and place the covers C on them 7 Hint We recommend aligning the door with the aid of two persons One person will loosen the screws and then tighten them again while the second person aligns the door 8 Install the outer door gasket chap 6 2 6 and check if the door closes tightly Figure 6 Aligning the door hinges A Door B Screws C Covers To check if the door closes tightly it has proved usef...

Page 42: ...ings of the door holder lug and the door closes tightly all around Absolutely avoid screwing in the door holder lug unnecessarily far left hand rotation because this would cause the adjusting screw to work loose from the thread of the door holder lug and the internal spring may fall into the housing It is not possible to easily mount or replace the door holder lug or parts of it 5 Mount the outer ...

Page 43: ...terior side of the door 6 Lift the interior side of the door C to lift its fastening spigots at the bottom side out of the bore holes in the door frame A 7 The interior side of the door C is still connected to the unit by the cables B of the door heat conductor and of the door temperature sensor 8 Carefully place the interior side of the door C on the floor in front of the door frame A and lean it...

Page 44: ...nting the interior side of the outer door A Door frame B Cable of door heating and temperature sensor C Interior side of the outer door D Grounding cable E Holder of interior side of the outer door F Screws G Fastening spigot 44 Service Manual KBF E5 2 04 2015 ...

Page 45: ... 0007 Necessary tools Crosstip screwdriver size 2 1 Remove the screws B of the door hinge covers A 2 Remove the door hinge cover 3 Install the new door hinge cover by following steps 1 to 2 in reverse order A A Door hinge cover B Screw Figure 9 Replacing the door hinge cover Service Manual KBF E5 2 04 2015 45 ...

Page 46: ...n X70 Checking the temperature sensor 3B3 5 Pull the wires of the door Pt100 temperature sensor out of the terminal strips E2 Pt100 of the con troller MB1 I O board 3N2 see wiring diagram and chap 8 8 To test the temperature sensor use a multimeter to measure the resistance between one of the red wires and the white wire 6 Use the following table to determine the temperature value corresponding to...

Page 47: ...087 122 471 122 855 123 239 60 123 239 123 623 124 007 124 390 124 774 125 157 125 540 125 923 126 306 126 689 127 072 70 127 072 127 454 127 837 128 219 128 602 128 984 129 366 129 748 130 130 130 511 130 893 80 130 893 131 274 131 656 132 037 132 418 132 799 133 180 133 561 133 941 134 322 134 702 90 134 702 135 083 135 463 135 843 136 223 136 603 136 982 137 362 137 741 138 121 138 500 100 138 ...

Page 48: ... supply 2 Remove the interior side of the door chap 6 2 3 3 Remove the complete triangle instrument box chap 6 3 4 Remove the door hinge covers chap 6 2 2 5 Remove the covers D hold on to the outer door and remove the screws C situated below 6 Install the door by following steps 1 to 4 in reverse order 7 Afterwards check the correct fit of the frame gasket against the interior side of the door For...

Page 49: ...pen the door and remove the interior side of the door chap 6 2 1 3 Prize up the clips of the door contact switch A and push them from inside out of the door frame C 4 Remove the electrical connections B 5 Install the new switch by following steps 1 to 4 in reverse order C B A Figure 13 Replacing the door contact switch A Door frame B Electrical connections C Door contact switch Service Manual KBF ...

Page 50: ...the door handle The outer edge of the sealing lip E must point outward 3 Push the new door gasket all around evenly into the gap between the interior side of the door D and the door frame B Mind that the incisions C enclose the fastening spigots of the interior side of the door 4 After mounting the door gasket must fit as close as possible to the door A B C D C C C E F Figure 14 Replacing the oute...

Page 51: ...e power supply 2 Remove the covers C of the screws D 3 Hold on to the instrument box at its housing K and unscrew the screws D with a magnetic screwdriver Take care that the three screws will not fall into the door frame Hint To prevent the screws from falling into the door frame you can apply some bonding agent etc on the top of the screwdriver 4 Disconnect the plug of the controller cable G from...

Page 52: ...at 5 fold order no 6002 0184 Filter pane of instrument box order no 6002 0160 Controller display order no 5014 0059 Necessary tools Crosstip screwdriver size 2 1 Dismantle the triangle instrument box chap 6 3 1 2 Remove the controller display F chap 8 9 3 Remove the component to be replaced 3 fold switch mat H 5 fold switch mat I Filter pane J 4 Install the component by following steps 1 to 3 in r...

Page 53: ...r H Switch mat 3 fold C Covers I Switch mat 5 fold D Screws J Filter pane E Connection of the grounding cable K Housing of instrument box F Controller display Please note that demounting the interior side of the outer door is necessary only if while demounting the tri angle instrument box the fixing screws have fallen into the door frame Service Manual KBF E5 2 04 2015 53 ...

Page 54: ...ut of the openings in the door frame 5 Remove the cover M of the screw K 6 Remove the screw K and the washer J The screw K is secured by lacquer in its thread Therefore it is possible that the screw cannot be loosened or that its head breaks away In this case replace the door handle 7 The door handle D with O ring E and push rod lever G are stuck on each other 8 Pull the door handle D carefully ou...

Page 55: ...ks of the push rod lever are within the guiding nuts of the axle bearing and that the door handle D can be turned into door closed position I and door open position II Figure 16 Replacing the closing device of the outer door A Push rod guide H Axle bearing B Screw I Screws C Push rod J Washer D Door handle K Screw E O ring M Cover F Axle guide I Door closed position G Push rod lever II Door opened...

Page 56: ...to the glass door B 2 Remove the screws D of the hinges C 3 Remove the glass door after unscrewing the screws 4 Install the glass door by following steps 1 to 3 in reverse order Align the glass door before tightening the screws 5 Check whether the glass door gasket sits close to the inner chamber Otherwise you need to adjust the door Use for this purpose the distance plates which you can place bel...

Page 57: ...x6 4 8 zinc coated order no 3001 0029 Necessary tools Crosstip screwdriver size 2 1 Remove the cap G and the screw F below with its washer E 2 Remove the turn lock fastener C from the press fit bush B 3 Mount the new closing device by following steps 1 to 2 in reverse order F B C G E A D A Glass B Locking plate with press fit bush C Turn lock fastener D Disk spring 2x E Washer F Screw G Cap Figure...

Page 58: ...door gasket KBF 720 order no 6005 0192 1 Remove the gasket B from the glass door A 2 Mount the new gasket on the glass door Mind the recesses C for the hinges and the turn lock fastener 3 Check whether the glass door gasket sits close to the inner chamber Otherwise you need to adjust the door see chap 7 1 4 C A B C C 5 A 6 Glass door B Glass door gasket C Recesses Figure 19 Replacing the glass doo...

Page 59: ...0310 Necessary tools Crosstip screwdriver size 2 Universal pliers or water pump pliers Dynamometric key min 5 Nm 10 mm 0 39 in socket spanner 24 mm 0 94 in open end wrench Danger of damage Replace the fan only completely because the fan wheel is exactly balanced When mounting the fan do not hold it at its blades but only at the outer ring 1 Disconnect the unit from the power supply 2 Unscrew the s...

Page 60: ...Removing the fan wheel F G K Fan drive shaft gasket Seal ring for fan drive shaft Disk L I M Fan wheel Driving sheet Nut M6 4 Remove the driving sheet I and then the fan wheel L from the fan drive shaft 5 Remove the screws H at the seal ring for fan drive shaft G and remove the disk K 6 Pull the fan drive shaft gasket F from the fan drive shaft 7 Remove the rear housing panel chap 5 3 Figure 22 Re...

Page 61: ...rier of the overvoltage cutout board Push the fan wheel in a way that the arrow on the fan wheel fits the arrow on the fan drive shaft Tighten the screws H at the seal ring for fan drive shaft G with 1 5 Nm Tighten the nut M with a dynamometric key with 5 Nm To tighten the fan wheel clockwise do not hold it on its lamella but use a 24 mm 0 94 in fork wrench instead see point 3 A C D E F G I P O N ...

Page 62: ...ges in such a way that the seam where the gasket is glued to be situated at the right side in the middle between the door hinges 3 Push the frame gasket with its groove onto the inner chamber edges 4 Pull the frame gasket all around onto the inner chamber edges 5 Afterwards check the correct fitting of the frame gasket against the interior side of the outer door For this you need to temporarily re...

Page 63: ...g X70 The resistance should be 480 Ω 10 If the measuring results in another value the frame heating wire is defective and must be replaced 4 Disconnect the frame heating wire approx 10 cm 3 9 in after the plug X70 at pins 3 and 6 5 Place the new frame heating wire tightly along the inner chamber edge B Pull the edges through a previously made opening in the insulating foam of the lower door hinge ...

Page 64: ...240 order no 4005 0409 Bottom of inner chamber KBF 720 order no 4005 0375 Left spoiler order no 4020 0646 Right spoiler order no 4020 0644 Gaskets between the inner chamber and the outer chamber cut goods order no 6005 0210 KBF 115 0 92 m KBF 240 1 53 m KBF 720 2 46 m Necessary tools Crosstip screwdriver size 2 Hexagon wrench size 10 CAUTION Danger of cutting injuries by sharp edges Wear protectiv...

Page 65: ...g steps 1 to 11 in reverse order When replacing the inner chamber side plates C G we recommend replacing the gaskets between the inner and the outer chamber B F as well A B C D E F G H I J K Figure 27 Replacing the inner chamber and the gaskets between the inner and the outer chamber A Left spoiler G Inner chamber side plate right B Gasket between the inner and the outer chamber H Right spoiler C ...

Page 66: ...r value the heating element is defective and must be replaced 4 Remove with a knife the foam in the mounting opening above the fan which surrounds the connec tions of the heating element D Protect the fan which is located underneath by covering it with suitable foil etc 5 Cut open the shrink down silicon hoses filled with silicone and uncover the connections of the heating element Disconnect the c...

Page 67: ...rk at the inner and outer chamber A B C D E Figure 28 Replacing the heating element A Rear panel of the outer chamber B Bottom plate C Gasket D Heating element E Fixing screws Service Manual KBF E5 2 04 2015 67 ...

Page 68: ... check the distance between the heating element D and the rear panel of the outer chamber A The heating element spacer F must be oriented with its long side towards the rear panel of the outer chamber A F D Figure 29 Mounting the heating element spacer A Rear panel of the outer chamber D Heating element F Heating element spacer 68 Service Manual KBF E5 2 04 2015 ...

Page 69: ...nsor wire E1 Pt100 1 white 2 blue 3 blue Safety controller Pt100 entry 1 white blue 2 red blue 3 red Table 2 Connection of the Pt100 temperature sensor 3B1 on the controller MB1 I O board 3N2 Checking the temperature sensor 3B1 5 To test the temperature sensors measure the resistance with a multimeter between one of the blue wires and the white wire for Pt100 inner chamber resp between the white b...

Page 70: ... sensor C out of the cable access port B at the sensor holder A 15 Install the new Pt100 temperature sensor in reverse order 16 When installing the sensor mind that the end of the temperature sensor fits the marking E on the outer chamber 17 After the installation fill the mounting opening on the rear with insulating foam 18 Calibrate and adjust the temperature controller chap 11 A B C D E Figure ...

Page 71: ...ree cable ending and the controller MB1 I O board for this purpose connect the unit temporarily to the power supply and switch it on 5 The measured current should be in the range between 4 mAmp and 20 mAmp 0 100 rel humidi ty Refer to Table 3 to determine the air humidity corresponding to the measured current value Compare this value with the reference measuring value of a hygrometer placed inside...

Page 72: ...r chap 8 6 18 Mount the new humidity sensor with its board by following steps 1 to 16 in reverse order 19 When installing the sensor mind that the end of the humidity sensor fits the marking D on the outer chamber 20 After the installation fill the mounting opening on the rear with insulating foam 21 Calibrate and adjust the humidity controller chap 11 5 A B C D Figure 31 Replacing the humidity se...

Page 73: ... 14 56 86 17 76 7 5 12 27 8 32 47 11 52 67 14 72 87 17 92 8 5 28 28 8 48 48 11 68 68 14 88 88 18 08 9 5 44 29 8 64 49 11 84 69 15 04 89 18 24 10 5 60 30 8 80 50 12 00 70 15 20 90 18 40 11 5 76 31 8 96 51 12 16 71 15 36 91 18 56 12 5 92 32 9 12 52 12 32 72 15 52 92 18 72 13 6 08 33 9 28 53 12 48 73 15 68 93 18 88 14 6 24 34 9 44 54 12 64 74 15 84 94 19 04 15 6 40 35 9 60 55 12 80 75 16 00 95 19 20 ...

Page 74: ...f the temperature fuse A Protect the fan which is situated below by covering it with a suitable foil etc 3 Cut open the shrink down silicon hose filled with red silicone which is located at the connections of the temperature fuse and remove it 4 Disconnect the cables and then remove the nuts D 5 Remove the holding panel C and the temperature fuse B 6 Install the new temperature fuse B by following...

Page 75: ...ve to perform some of the service tasks In this case a second person must be present who is able to switch off the unit in case of emergency CAUTION Danger of damaging the electronics Circuit boards may be damaged by handling malpractices and touching of its components Prior to work at electronic components the technician must take appropriate protective measures against electrostatic discharge We...

Page 76: ...ead screwdriver size 2 1 Disconnect the unit from the power supply 2 Remove the housing cover on the lower front chap 5 1 3 Check the miniature circuit breaker A Figure 33 Miniature circuit breaker 1F1 A Miniature circuit breaker CAUTION If the miniature circuit breaker has responded identify and remove the cause before taking the unit into operation again 76 Service Manual KBF E5 2 04 2015 ...

Page 77: ...the unit from the power supply and remove the rear panel chap 5 3 2 Remove the screws A from the power cord holder D 3 By pressing down the clip of the power cord holder D you can take the holder out of the power mod ule plate 4 Pull the power cable E out of the power module plate 5 Mark the connections at the connector block C 6 Remove the protective conductor connection und all connections at th...

Page 78: ...ect the unit from the power supply and remove the rear panel chap 5 3 2 Mark the position of the connections 3 Pull the contactors from the connections A 4 Remove the fixing screws C 5 Install the new line filter B by following steps 1 to 4 in reverse order B C A Figure 35 Replacing the line filter 1Z1 A Connections B Line filter C Fixing screws 78 Service Manual KBF E5 2 04 2015 ...

Page 79: ... corresponding switch 5 Set the switch to be tested to ON 6 With the main switch test the continuity between the connections 1A and 2A and between the connections 4B and 5B With the humidity switch test in addition also the continuity between the connections 3A and 2A and between 6B and 5B 7 For replacing press together the four clips of the switch and push the switch forward out of the lateral co...

Page 80: ...ergency CAUTION Danger of functional disorders and damaging the electronic Prior to work at the electrical equipment check identity of the components with the aid of the wiring dia gram The order of the electrical equipment may be different from the description in this service manual CAUTION Danger of damaging the electronics Circuit boards may be damaged by handling malpractices and touching of i...

Page 81: ... 3 Remove the fixing screws from the corresponding electric mounting plate A B To remove the electric mounting plate option A you need to unscrew all lateral control panels 4 Pull the electric mounting plate out of the machine room as far as possible due to the cable lengths 5 Mount the electric mounting plate by following steps 1 to 4 in reverse order 6 A B Figure 37 Pulling the electric mounting...

Page 82: ...board 115 230 V AC C 4 wire through terminals D Miniature circuit breaker 2 pol B16 A E Solid state relay 1S 3 A 24 VDC F Solid state relay 1S 25 A 280 VAC G Humidity sensor board H Board spacer 15 9 mm 0 625 in I Converter RS422 Ethernet J Fuse terminal 6 3x32 mm K Cable clamp white 35 mm 1 38 in L 4 wire through terminals M Relay 2 W 5 A 230 VAC relay socket N Relay 2W 8A 24 VDC O Solid state re...

Page 83: ...r socket 9 poles G Connector socket 12 poles H Controller mTRON 4030 logic relay I Relay 2 W 8 A 24 VDC J Relay 1W 10A 230VAC relay socket K Power contactor 3H 1Ö 230 VAC 2 2 kW L 4 wire through terminal M Cable clamp white 35 mm 1 38 in Depending on the optional equipment the components of the electric mounting plate may be different to those shown in the above figure If required please refer to ...

Page 84: ...BE 4 binary input 2 BE 2 binary input 3 BE 3 power supply 93 263 V AC grounding pin analog output 2 binary output 2 binary output 3 binary output 1 binary output 4 binary output 5 binary output 6 analog output 1 output voltage ATTENTION Please note the settings of the plug in jumpers monitoring controller Figure 40 Pin configuration controller MB1 I O Board Figure 41 Jumper configuration for input...

Page 85: ...8 8 7 Install the new board by following steps 1 to 5 in reverse order 8 9 Replacing the controller display 3N1 Spare parts Display board order no 5014 0182 Necessary tools Crosstip screwdriver size 2 1 Disconnect the unit from the power supply 2 Remove the triangle instrument box from the unit chap 6 3 1 3 Remove the screw with the grounding wire B 4 Unscrew the screws A 5 Remove the controller d...

Page 86: ...TRON Analog output module 4025 12N1 order no 5014 0074 Necessary tools Crosstip screwdriver size 2 Small slotted screwdriver Replacing individual mTRON modules The replacement of individual mTRON modules is made easy by the Plug Play func tion In each module is a storage board C containing the configuration data for the LON bus addressing When replacing a module you only need to place the storage ...

Page 87: ...e bottom plate A with a suitable tool e g small slotted screwdriver at the four marked positions Figure 43 5 Remove the bottom plate A and pull the boards B out of the housing D Figure 44 6 Pull the storage board C out of its base and place it into the new module at the same location 7 Assemble the new module by following steps 4 to 6 in reverse order A A Bottom plate Figure 43 Removing the bottom...

Page 88: ...ve the housing cover of the lower front chap 5 1 3 Pull the electric mounting plate with the RS422 Ethernet converter out of the machine room chap 8 5 4 Mark and remove the connection wirings 5 Remove the fixing screws and take out the converter 6 Install the converter by following steps 1 to 5 in reverse order 7 Apply the sticker bearing the new MAC address next to the RJ 45 socket on the lateral...

Page 89: ...ower supply 2 Remove the rear panel chap 5 3 3 Mark and remove the electrical connections from the power supply unit B 4 Unscrew the screws C to remove the power supply unit from the intermediate bottom A 5 Install the power supply unit by following steps 1 to 4 in reverse order B C A Figure 45 Replacing the 24 V power supply unit 2T1 A Intermediate bottom B Power supply unit C Screws Service Manu...

Page 90: ...nit has cooled down The humidity system is switched on with the humidity switch 8S1 located in the right lateral control panel The climatic chamber KBF is equipped with a digital humidity sensor This results in a control accuracy of up to 3 r H of the set point The temperature humidity diagram Figure 46 shows the possible working ranges for humidity With typical standard climate values e g 30 65 o...

Page 91: ...ion in the door area If the set points for temperature or humidity are outside the optimum range condensation can arise in the door area CAUTION Condensation by excess humidity Danger of corrosion on the housing after operating at humidity values 70 r H for a long period Before shut down for several days we recommend drying the appliance Set the humidity to 0 r H and switch on the humidity switch ...

Page 92: ...ality is excluded from liability by BINDER GmbH Automatic fresh water supply via water pipe With this type of supply the humidification module is continuously functional without any precautionary measures Manual fresh water supply via freshwater can option With this type of supply the humidification module is functional only if the water can is sufficiently filled Check the filling level daily The...

Page 93: ...vailable in sufficient quantity for rapid hu midity increases or for compensation of humidity losses e g by door openings Condensation forming on the outer walls of the useable volume and on the evaporator plates is led through a water drain in the outer chamber into the waste water can which is pumped off automatically to the wastewater pipe when required Functional overview The humidification mo...

Page 94: ...tion of the diode 9V10 in series to the heater circuit reduces the power to 750 W The heating is controlled by the boiler pressure At the steam boiler there is a manometric switch which is switched off at the set overpressure above ambient pressure of approx 1 5 bar and is switched on below 1 5 bar Via a micro switch or a directly connected relay it switches on or off the heating Overpressure prot...

Page 95: ... I O board 9Y10 Solenoid valve steam release 8M1 Evacuation pump 10S1 Float switch for filling level and overflow sensor 8S1 Humidity switch 10S2 Side mounted float switch outlet tank 9A10 Steam boiler 10S3 Side mounted float switch inlet tank 9N10 Control board humidification module 10Y1 Freshwater inlet valve 9M10 Water pump Service Manual KBF E5 2 04 2015 95 ...

Page 96: ... the water supply at one side with the delivered hose clamp Types of suitable water quality Deionized water from a water treatment installation already existing at the customer s site Water treated by the optional water treatment system BINDER Pure Aqua Service BINDER GmbH is not responsible for the water quality at the customer Any problems and malfunctions that might arise following use of water...

Page 97: ...un dry protection of water pump 9M10 If there is no water in the inlet can float switch 10S3 is closed The relay 10K3 switches off the complete humidification module 9A1 that makes the operating of the freshwater pump impossible Time out function of water pump 9M10 If the filling level in the steam boiler is not reached after the water pump has operated for 90 sec the humidi fication module contro...

Page 98: ...umidifying system 9 1 5 Humidification module 9A1 structure 1 2 3 4 6 5 7 8 10 11 12 13 19 20 21 26 27 28 c d 29 e 30 22 23 15 14 9 16 24 31 32 33 34 35 a b 17 18 25 36 Figure 48 Humidification module 9A1 98 Service Manual KBF E5 2 04 2015 ...

Page 99: ...n module 9N10 10 Pilot lamp red 230 V 11 Evacuation pump 200 240V 50 60 Hz 8M1 12 Power contactor 9K10 13 Freshwater inlet hose Water hose length 450 mm Hose clamp 12 20 mm 0 47 x 0 79 14 Tank connection 15 Tipping float switch 10S2 16 Float switch filling level and overflow sensor 10S1 17 Square tank outlet 18 Square lid outlet 19 Diode max 240 VDC 10V2 20 Condensate outlet hose outer chamber KBF...

Page 100: ...0 C 320 F 9F20 automatic Temperature fuse 175 C 347 F 9F10 Filling level electrode 32 Heating steam boiler 33 Insulating disk M 16 34 Boiler fixing nut M 16 35 Seal ring for discharging screw 36 Discharging screw DANGER Danger of electric shock Danger to life The humidification module is supplied with electrical tension event if the humidity switch is switched off Any service tasks at the humidifi...

Page 101: ...ectrical contacts at the humidification module 6 Remove the condensate outlet hose from the waste water tank 7 Remove the hose clamp of the steam hose C either on the top of the insulation of the outer chamber or at the steam boiler and pull off the steam hose 8 Pull the humidification module A out of the unit Take care to hold the humidification module horizon tally to avoid water running off 9 R...

Page 102: ...hose of reflux valve 700 mm 27 56 in D Pressure hose with metal braiding E Wastewater hose of evacuation pump 130 mm 5 12 in F Freshwater inlet hose 450 mm 17 72 in G Pressure compensation hose to outlet tank 720 mm 28 35 in H Pressure compensation hose to outlet tank 730 mm 28 74 in I Condensate outlet hose outer chamber Hose clamp 8 12 mm 0 31 x 0 47 in Hose clamp 12 20 mm 0 47 x 0 79 Hose clamp...

Page 103: ...can option Water can is empty Humidification is switched off In case of refrigerating opera tion the interior is strongly dehu midified When the water supply is functional again the humidity sys tem restarts working or the unit is defective HUMID ALARM after 60 sec Temperature deviation of more than 2 C of the entered set point TEMP RANGE immediately TEMP RANGE after 16 min after 16 min Humidity d...

Page 104: ...s ist nicht möglich durch die Bearbei tung von Feldfunk tionen Ob jekte zu erstellen BINDER GmbH is not responsible for the water quality at the customer Any problems and malfunctions that might arise following use of water of deviating quality is excluded from liability by BINDER GmbH Wastewater The condensation water from the interior is collected in the drain tank It is pumped off only if neces...

Page 105: ...Repair work at the humidifying and dehumidifying system 9 2 2 Hydraulic scheme humidification module 9A1 Service Manual KBF E5 2 04 2015 105 ...

Page 106: ...ification module A Steam valve Y2 I Connection water inlet B Controller board J Drain tap C Riser hose K Drain pump M1 D Safety level sensors L Boiler E Condensate drain hose M Safety thermostat 130 C F Drain tank N Steam hose G Inlet valve Y1 O Level sensor H Connection water outlet P Heating connection 106 Service Manual KBF E5 2 04 2015 ...

Page 107: ...20 Cutter Side cutter 1 Switch off the unit main switch 1S1 2 Switch off the humidification module humidity switch 8S1 3 Disconnect the unit from the power supply Power plug X1 4 Disconnect the unit from the water supply 5 Remove the rear panel chap 5 3 6 Disconnect the plugs X1 X4 and SIG1 from the controller board of the humidification module Figure 52 Removing plugs from the controller board Se...

Page 108: ...rom the moist collecting sheet 11 Remove the fixing screws Z Figure 53 12 Pull the humidification module out of the unit 13 Make sure to keep the humidification module horizontally to prevent water leaking out 14 Install the module by following steps 1 to 12 in reverse order Figure 53 Befeuchtungsmodul 9A1 ausbauen X Riser hose Y Steam hose Z Fixing screws After beeing connected to the water suppl...

Page 109: ...lows 1 Switch off the unit main switch 1S1 2 Make sure that the fresh water supply is interrupted 3 Disconnect the unit from the power supply 4 Remove the rear panel chap 5 3 5 Empty the humidification module as well as possible Emptying manually through the stopcock or by removing the input hose to the hot water valve Figure 54 Hose hot water valve 6 Remove the double wire clamp from the steam co...

Page 110: ...ation 8 The insulation of the steam cylinder can now be pushed over the lid and the cables Make sure that the cable of the capillary tube sensor is carefully passed through the opening 9 Remove the screws on the lid of the steam boiler The lid of the steam boiler can now be removed 110 Service Manual KBF E5 2 04 2015 ...

Page 111: ...e if necessary Put the lid carefully on the steam cylinder The cover can now be pressed on the steam cylinder and screwed again Pull the insulation over the cable and put them back on the lid Make sure that the cable of capillary tube sensor is not unnecessarily bent and properly conducted by the cover insulation Attach the clamping band over the insulation and pull it firmly Fix the steam hose wi...

Page 112: ... LED ERROR flashes The error number can be derived from the number of flashes 1s ON 1s OFF with a pause of 5 seconds at the end By switching off on the humidity and by switching off on the unit the humidifying module can be restarted Figure 55 Control board of the humidification module A detailed list of errors is given in chap 4 5 With the button SW2 Reset you can reset the Service Reminder see c...

Page 113: ...fication module is switched on with the humidity switch 8S1 in the right lateral control panel This power supply is also switched off temporarily automatic reset in case of exceeding the maximum temperature set by the user at the safety controller MB1 I O board relay 5K1 or at the option under overtemperature protection class 3 3 relay 5K2 Over temperature protection of the steam boiler If the lev...

Page 114: ... maintenance of the cooling system and be familiar with the content of the KBF service manual and operating manual R 134a is used as refrigerant in the KBF The amount of refrigerant may differ due to technical reasons The amount of refrigerant for a unit is specified on its type plate Refrigerant R 134a must not enter the atmosphere Before opening the refrigeration cycle the refrigerant must be su...

Page 115: ...stip screwdriver size 2 1 Disconnect the unit from the power supply 2 Remove the rear housing panel chap 5 3 3 Remove the bracket C and the cover from the junction box D 4 Release the strain relief of the connection cables 5 Remove the connection cable of the fan from the terminal board 6 Remove the housing cover at the front chap 5 1 7 Remove the fixing screws A left and right of the fan grid 8 Y...

Page 116: ...acing the capillary tubes mind their tightness The capillary tubes should protrude by at least 40 50 mm 1 57 x 1 97 in into the copper pipe 40 50 mm A B C Figure 57 Replacing the capillary tubes A Copper pipe B Soldering joint C Capillary tube 116 Service Manual KBF E5 2 04 2015 ...

Page 117: ...ature the resistance value should be approx 70 Ω 7 Measure the resistance between the green and the red connection of the step motor valve 7Y3 The measuring result should not deviate by more than 5 from the resistance value between the black and the white connection 8 Measure the resistance between each single connection black white green red and the valve hous ing The resistance value should be i...

Page 118: ... Interface board IB3 7N1 for step motor valve 4 20 white green black red IN GND 24 V 24 V 4 20 Step motor valve Input 0 10 V DC Jumper CN2 Outside position Normal operation Middle position step motor valve open Jumper CN4 never placed Jumper CN3 always placed 118 Service Manual KBF E5 2 04 2015 ...

Page 119: ... E Condenser 6M2 F Solenoid valve 7Y3 G Filter 1J6 H Reflux valve 1J7 I Capillary tube 1J3 J Capillary tube 1J2 K Evaporator plate small 1J5 L Evaporator plate large 1J5 M Capillary tube 1J4 a Injection point cooling b Injection point dehumidification Figure 59 Cooling cycle I J G F B A E H C D M K L a b Service Manual KBF E5 2 04 2015 119 ...

Page 120: ...e measuring instrument for the humidity should be below 2 0 r H 11 1 General execution of the calibration 1 The reference measuring instruments should have sensors connected to the display of the instrument via a slim cable that can be placed through the silicone access port without causing a leak 2 Place the usual number of racks in the inner chamber of the KBF 3 Attach the sensors of the referen...

Page 121: ...g and adjusting points of the humidity control The adjustment of the humidity control is carried out as a dual point adjustment Choose the values which limit the most common used humidity range as calibrating and adjusting points 11 3 Calibrating and adjusting the temperature control 1 Set the set temperature to the selected value chap 11 2 1 2 Set the set humidity to one of the selected values fo...

Page 122: ...sh CONFIG W X Use the buttons or to select the menu Configuration 2 and confirm with ENTER User Settings Choose variation Parameters Configuration 1 Configuration 2 Use the buttons and to key in the System Code 02802 and confirm with ENTER System Code 02802 Use the buttons or to select the menu item Service Level and confirm with ENTER Configuration 2 Analogue inputs Analogue outputs Limit compera...

Page 123: ... and confirm with ENTER For each menu item a submenu will be opened Use the buttons and to key in the values given below and confirm with ENTER State Off Start value X 0 0 Start value W 0 0 End value X 1000 0 End value W 1000 0 Configuration 2 Analogue inputs Analogue outputs Limit comperators Donor functions Controller Service Level Service Level Inp Val correct Analogue input 1 Analogue input 2 ...

Page 124: ...0 0 End value X 1000 0 End value W 1000 0 Configuration 2 Analogue inputs Analogue outputs Limit comperators Donor functions Controller Service Level Service Level Inp Val correct Analogue input 1 Analogue input 2 Analogue input 3 Analogue input 4 Analogue input 5 Safety controller Safety controller State Off Start Value X 0 0 Start Value W 0 0 End Value X 1000 0 End Value W 1000 0 Push EXIT four ...

Page 125: ...nalogue inputs Analogue outputs Limit comperators Donor functions Controller Service Level Service Level Inp Val correct Analogue Inputs Analogue Outputs Bin Inputs Bin Outputs Anal Inp mTRON Anal Out mTRON Bin Inp mTRON Bin Out mTRON Memory Display Note down the actual value of 1 e g 20 791 Configuration 2 Analogue inputs Analogue outputs Limit comperators Donor functions Controller Service Level...

Page 126: ... 6 Compare the values of the noted controller parameters 1 KBF 720 also 2 and Safety control Act with the displayed temperature value of the reference measuring instrument Adjust the main and the safety temperature controller if the deviation of the values of the controller parameters 1 KBF 720 also 2 resp Safety control Act and the reference measuring instrument is found to be larger than 0 5 K c...

Page 127: ...em a submenu will be opened Use the buttons and to key in the values given below and confirm with ENTER State On Start value X 0 0 Start value W 0 0 End value X Value of Analogue Inputs 1 e g 20 8 step 0 chap 11 3 2 End value W Value of reference measuring in strument e g 21 6 step 0 chap 11 3 2 Configuration 2 Analogue inputs Analogue outputs Limit comperators Donor functions Controller Service L...

Page 128: ...uration 2 Analogue inputs Analogue outputs Limit comperators Donor functions Controller Service Level Service Level Inp Val correct Analogue input 1 Analogue input 2 Analogue input 3 Analogue input 4 Analogue input 5 Safety controller Safety controller State On Start Value X 0 0 Start Value W 0 0 End Value X 22 7 End Value W 21 6 Push EXIT four times to return to the basic display The corrected va...

Page 129: ...rrektur Eingang Kanal 1 Eingang Kanal 2 Eingang Kanal 3 Eingang Kanal 4 Eingang Kanal 5 Überwachungsregler 08 43 55 15 05 00 Use the buttons or to select a menu item and confirm with Enter For each menu item a submenu will be opened Use the buttons and to key in the values described below and confirm with ENTER State On Start value X 10 0 Start value W 8 5 End value X 90 0 End value W 88 5 Konfigu...

Page 130: ...gue inputs Analogue outputs Limit comperators Donor functions Controller Service Level Service Level Inp Val correct Analogue Inputs Analogue Outputs Bin Inputs Bin Outputs Anal Inp mTRON Anal Out mTRON Bin Inp mTRON Bin Out mTRON Memory Display Use the buttons or to select the menu item Analogue Input 4 and confirm with ENTER Configuration 2 Analogue inputs Analogue outputs Limit comperators Dono...

Page 131: ...onfiguration 2 Analogue inputs Analogue outputs Limit comperators Donor functions Controller Service Level Service Level Inp Val correct Analogue Inputs Analogue Outputs Bin Inputs Bin Outputs Anal Inp mTRON Anal Out mTRON Bin Inp mTRON Bin Out mTRON Memory Display Note down the actual value of 4 e g 65 307 Note down the displayed humidity value of the reference measuring instrument e g 67 5 r H C...

Page 132: ...4 39 972 5 12 5 Compare the values of the noted controller parameter 4 at both set humidity values with the displayed humidity values of the reference measuring instrument at the corresponding set points Adjust the humidity controller if the deviation of one of the values of the controller parameter 4 and the reference measuring instrument is found to be larger than 2 0 r H confidence criteria cha...

Page 133: ...d below and confirm with ENTER State On Start value X Value of Analogue Inputs 4 at the lower set humidity e g 40 0 step 0 chap 11 5 2 Start value W Value of reference measuring instru ment at the lower set humidity e g 42 2 step 0 chap 11 5 2 End value X Value of Analogue Inputs 4 at the higher set humidity e g 65 3 step 0 chap 11 5 2 End value W Value of reference measuring instrument at the hig...

Page 134: ...6006 0029 Device feet KBF 115 6002 0006 Door Cover grey 6002 0008 chap 6 1 1 Door hinge cover 6002 0007 chap 6 2 2 KBF 115 Interior side of the outer door KBF 240 Interior side of the outer door KBF 720 Interior side of the outer door right KBF 720 Interior side of the outer door left 8003 0181 8003 0182 8003 0184 8003 0183 chap 6 2 3 chap 6 2 4 Door heating wire KBF 115 4E2 KBF 240 4E2 KBF 720 4E...

Page 135: ...ete 2 x left right Fastener block 8010 0088 8010 0143 8010 0086 6002 0124 chap 7 1 Glass door gasket KBF 115 KBF 240 KBF 720 2 x 6005 0204 6005 0149 6005 0198 chap 7 1 chap 7 3 Intermediate door gasket KBF 720 6005 0192 Locking stud glass door 6002 0316 chap 7 2 Disk spring DIN2093 C 12 5 x 6 2 x 0 35 3003 0034 Washer DIN9021 A 3 2 A2 140 HV 3003 0025 Screw DIN7985 A M3x6 4 8 zinc coated 3001 0029...

Page 136: ...chamber 8005 0183 8005 0184 8005 0224 KBF 115 Rear panel of inner chamber KBF 240 Rear panel of inner chamber KBF 720 Rear panel of inner chamber 4005 0461 4005 0406 4005 0374 KBF 115 Bottom of inner chamber KBF 240 Bottom of inner chamber KBF 720 Bottom of inner chamber 4005 0400 4005 0409 4005 0375 Gaskets between the inner chamber and the outer chamber KBF 115 0 92 m KBF 240 1 53 m KBF 720 2 46...

Page 137: ... 11N1 Through terminal green yellow Through terminal blue Through terminal grey Connector socket 12 poles Connector socket 6 poles Connector socket 9 poles Connector socket 9 poles Power contactor 230 V AC 2 2 kW 5K4 Relay 1 W 10 A 230 V AC relay socket 5K3 5014 0074 5014 0075 5024 0022 5024 0021 5024 0020 5024 0153 5024 0157 5024 0173 5024 0185 5011 0008 5011 0010 chap 8 7 Controller MB1 I O Boar...

Page 138: ... KBF 115 KBF 240 KBF 720 Frame gasket inner chamber KBF 115 KBF 240 KBF 720 Gaskets between the inner chamber and the outer chamber KBF 115 2x 765 mm KBF 240 2x 1200 mm KBF 720 2x 1230 mm 6005 0203 6005 0161 6005 0197 6005 0192 6005 0204 6005 0149 6005 0198 6005 0207 6005 0147 6005 0196 6005 0210 6005 0210 6005 0210 14 Revision history Issue Modification Amendment 02 2013 Condenser and interior so...

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