Binder 9010-0269 Operating Manual Download Page 64 | Manualshive

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FDL (E2) 03/2011

page 64/68

17.5 Spare parts

BINDER GmbH is responsible for the safety features of the unit only, provided skilled electri-
cians or qualified personnel authorized by BINDER perform all maintenance and repair, and if
components relating to chamber safety are replaced in the event of failure with original spare
parts. The user is responsible for any risks arising from using unauthorized accesso-
ries/components.

Accessories and spare parts:

Description

Art. No.

Rack, chrome-plated

6004-0003

Rack, stainless steel

6004-0008

Perforated rack, stainless steel

6004-0030

Rack lockings (4 pieces)

8012-0531

Door gasket made of FKM (temperature resistant up to 200 °C /

392 °F

) 6005-0030

Door gasket silicone (high temperature resistant)

8012-0499

Controller RD3 with week program timer

5014-0102

Thermostat class 2 30 °C/

86 °F

to 320 °C /

608 °F

5006-0008

Turning knob for thermostat class 2

8009-0004

Protective cover for thermostat class 2

6002-0077

Pilot lamp red

5008-0003

Temperature sensor Pt 100 bend-off

5002-0006

Temperature sensor magnetic head (option specimen temperature display)

5002-0001

Temperature sensor pincer-type head (option specimen temperature
display)

5002-0003

Unit foot, black

6002-0006

Protocol printer

8012-0418

Fresh air replacement filter, class F6/EU6

6014-0001

Measurement of air change rate acc. to ASTM D 5374:1993/2005

8012-0195

Calibration certificate

8012-0030

Extension for calibration certificate (additional value)

8012-0022

Measuring protocol acc. to DIN 12880:2007

8012-0156

Qualification folder

DL006031

Neutral cleaning agent, 1 kg

1002-0016

Stable table on wheels with castors and locking brakes

9051-0018

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Summary of Contents for 9010-0269

Page 1: ...69 BINDER GmbH Address Post office box 102 D 78502 Tuttlingen Tel 49 7462 2005 0 Fax 49 7462 2005 100 Internet http www binder world com E mail info binder world com Service Hotline 49 7462 2005 555 S...

Page 2: ...irective 95 16 CE refonte EMV Richtlinie 2004 108 EG EMC Directive 2004 108 EC Directive CEM 2004 108 CE Richtlinie 2004 108 EG des Europ ischen Parlaments und des Rates vom 15 Dezember 2004 zur Angle...

Page 3: ...EN 61010 1 2010 R gles de s curit pour appareils lectriques de mesurage de r gu lation et de laboratoire Partie 1 Prescriptions g n rales CEI 61010 1 2010 NF EN 61010 2011 EN 61010 2 010 2003 Sicherhe...

Page 4: ...e de commande et de laboratoire Exi gences relatives la CEM Partie 1 Exigences g n rales CEI 61326 1 2005 AC1 2008 NF EN 61326 1 2006 mod EN 61326 2 2 2006 Elektrische Mess Steuer Regel und Laborger t...

Page 5: ...FDL E2 03 2011 page 5 68 Certificate for the GS mark of conformity of the Deutsche Gesetzliche Unfallversicherung e V German Social Accident Insurance DGUV...

Page 6: ...FDL E2 03 2011 page 6 68...

Page 7: ...rol panel 19 2 3 Solvent curve FDL 115 19 3 COMPLETENESS OF DELIVERY TRANSPORTATION STORAGE AND INSTALLATION 20 3 1 Unpacking and checking equipment and completeness of delivery 20 3 2 Guidelines for...

Page 8: ...ERVICE 53 14 1 Maintenance intervals service 53 14 2 Replacing the intake filter 54 14 3 Cleaning and decontaminating the safety paint drying oven 54 14 4 Sending the unit back to BINDER GmbH 55 15 DI...

Page 9: ...ng operation and maintenance In no event shall BINDER be held liable for any dam ages direct or incidental arising out of or related to the use of this manual This operating manual cannot cover all co...

Page 10: ...l indicates a risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid death or injury 1 2 3 Pictograms Warning signs Electrical hazard Hot surface Explosive...

Page 11: ...arily emphasized in the same way in order to avoid disruptions that could result in direct or indirect injury or property damage 1 3 Localization position of safety labels on the unit The following la...

Page 12: ...z Power frequency 50 60 Hz Usable volume 0 115m Usable volume 0 115 m Steam space 0 156m Total steam space 0 156 m Max solvent at nominal temp 3 0g Highest permissible solvent quantity at 300 C 572 F...

Page 13: ...the employers liability insurance association for Germany BINDER GmbH is only responsible for the safety features of the unit provided skilled electricians or quali fied personnel authorized by BINDE...

Page 14: ...ed use The BINDER safety paint drying oven FDL 115 is suitable for drying and burn in of lacquers and similar liquid coating materials which are containing solvents that can form explosive mixtures wi...

Page 15: ...mber is not necessary since there is an effective forced air motion in the entire steam room Throttle valves No throttle valves are used i e the full air change occurs permanently Protecting the heati...

Page 16: ...er dryers and continuous dryers EN 1539 2009 Appendix B According to this standard the safety paint drying oven s technical data chap 17 3 must be included in the calculation and it is required to set...

Page 17: ...ctronic program controller RD3 with digital display This permits programming of temperature cycles The APT line preheating chamber system ensures high level of spatial and time based temperature preci...

Page 18: ...ew FDL 115 with optional window A Control panel B Microprocessor program controller RD3 C Temperature safety device class 2 according to DIN 12880 2007 D Main power switch ON OFF E Solvent curve F Doo...

Page 19: ...the drying tempera ture 2 3 Solvent curve FDL 115 0 00 5 00 10 00 15 00 20 00 25 00 30 00 35 00 5 0 6 0 7 0 8 0 9 0 1 0 0 1 1 0 1 2 0 1 3 0 1 4 0 1 5 0 1 6 0 1 7 0 1 8 0 1 9 0 2 0 0 2 1 0 2 2 0 2 3 0...

Page 20: ...rier immediately if transportation damage has occurred The final tests of the manufacturer may have caused traces of the shelves on the inner surfaces This has no impact on the function and performanc...

Page 21: ...llation site condensation may form Before start up wait at least one hour until the chamber has attained ambient temperature and is completely dry 3 4 Location of installation and ambient conditions S...

Page 22: ...th housing protection IP 54 in fire endangered areas observe DIN VDE 0100 482 2003 for Germany Operation of the cooling slots must on no account be impaired The vapors produced when the heating the co...

Page 23: ...pply voltage with the data indicated on the type plate See also electrical data chap 17 3 To completely separate the unit from the power supply you must disconnect the power plug Install the unit in a...

Page 24: ...ot exceed the maximally permitted solvent quantity for the selected drying temperature Refer to the solvent curve at the oven front chap 2 3 Adjust the temperature safety device according to the selec...

Page 25: ...deleted The maximum length of an individual program section can be set to either 99 hs 59 min or to 999 hs 59 min setting in the user level chap 10 This setting is then valid for all program sections...

Page 26: ...ecting the program course as start delay time or number of program cycles Program start Week program editor chap 7 Setting the shift points User level chap 10 User specific controller settings Setting...

Page 27: ...rrow keys Value is shown in display 1 Press key Display 1 shows e g 90 0 actual temperature set point 2 visible only if week program timer is activated in the user level chap 10 Display 2 shows SP2 TE...

Page 28: ...al state of week program timer channel 1 Off channel 2 Off Press down key for 5 sec Display 1 shows e g 0000 Display 2 shows PROGRAM EDITOR you are in the program editor Press down key for 5 sec Displ...

Page 29: ...g arrow keys Value is shown in display 2 Press key Display 1 shows 0000 Display 2 shows Ch1 SP2 Off entry of the state of channel 1 actual setting Off Enter the state of channel 1 On or Off using arro...

Page 30: ...m title Project Date Time Channel 1 tem perature Channel 2 Day of the week hh mm AM PM ON SP2 OFF SP1 ON OFF S1 S2 S3 Monday S4 S1 S2 S3 Tuesday S4 S1 S2 S3 Wednesday S4 S1 S2 S3 Thursday S4 S1 S2 S3...

Page 31: ...subsequent program section You can program all kinds of temperature transitions by the appropriate design of the program section timing Gradual temperature changes set point ramp The set point gradual...

Page 32: ...am with default setting Ramp Section SEC Temperature set point C TEMP Section length hh mm TIME S01 40 00 30 S02 60 01 30 S03 90 01 00 S04 90 03 20 S05 110 00 01 The values of such a program table can...

Page 33: ...tep with a section time of at least one minute Otherwise the program will stop one section too early because the program line is incomplete 8 1 2 Programming with setting step With setting Step select...

Page 34: ...the temperature value previously entered in fixed value entry mode Before starting the program check the set point value entered in fixed value entry mode After program rundown temperature will equil...

Page 35: ...section with X W Select program P01 or P02 using arrow keys Value is shown in display 1 Press key In the selected program P01 or P02 program sections can be selected Display 1 shows e g 01 section S01...

Page 36: ...length in hh mm Display 2 shows alternating CONTINUE X W information go on with X W Enter section length set point of S01 in hh mm using arrow keys Value is shown in both displays Press key Selecting...

Page 37: ...8 3 Program table template Program editor Program title Project Program No Date Section SEC Temperature set point C TEMP Section length hh mm TIME S01 S02 S03 S04 S05 S06 S07 S08 S09 S10 S11 S12 S13 S...

Page 38: ...m sections can be selected Display 1 shows e g 01 actual selection of the section S01 P01 SEC program section can be selected Display 2 shows alternating CONTINUE X W information set point entry with...

Page 39: ...nd of the program the temperature will equilibrate to this value This value must not exceed the permitted drying temperature for the used solvent quantity DANGER Too high temperature after the program...

Page 40: ...program Display 2 shows SEL PRG select program 1 or 2 Enter program number 1 or 2 using arrow keys Value is shown in display 1 Next step entry of program course settings Press program key Display 1 sh...

Page 41: ...has been previously entered in the fixed value entry mode 10 User level In this menu the following parameters can be se in brackets the corresponding abbreviated information given in display 2 Unit ad...

Page 42: ...mited illumination which will automatically go off 300 sec after the last entry Program type selection PrgSelec Select between entry of two programs with up to 10 sections each or of one program with...

Page 43: ...splay mode 12h 24h Select between 12 hours display AM or PM or 24 hours Date of the real time clock Date Main menu Use the program key to access the settings of year month and day in the corresponding...

Page 44: ...keys e g 0001 basic setting or the valid code in case it has been previously changed in this menu Value is shown in both displays Automatically forward after 2 sec Display 1 shows 1 actual address 1...

Page 45: ...r of operating hours hhhh mm actual setting 1000 hs Set value using arrow keys Setting is shown in both displays Press key Display 1 shows 0000 no function Display 2 shows Op back No reset counter of...

Page 46: ...000 Display 2 shows Setp sim Ramp ramp or step actual setting ramp Select between Ramp and Step using arrow keys Setting is shown in display 2 Press key Display 1 shows 0000 Display 2 shows Tol band 0...

Page 47: ...ctual setting 15 Display 2 shows Day 15 Setting the day of the real time clock Set day 1 up to 31 using arrow keys Setting is shown in display 2 Press key EXIT Press key Display 1 shows 0000 Display 2...

Page 48: ...ng the maximum permissible temperature Please observe the guideline BGI GUV I 850 0 on safe working in laboratories formerly BGR GUV R 120 or ZH 1 119 laboratory guidelines issued by the employers lia...

Page 49: ...sition 10 unit protection When the set point is reached turn back the control knob 2 until its trip point turn it counter clockwise is reached The red alarm lamp 2a lighting up identifies the trip poi...

Page 50: ...ntrolSystem The connection to a computer is established using the FDL interface via an interface converter RS 422 RS 232 Confirm that the interface mode is correctly set to Modbus in the user level ch...

Page 51: ...e with one deci mal point curve representation see Manual for Setting Matrix Printer Epson LX 300 Art No 7001 0041 In every 5th line the set print interval Ptime in minutes is noted The printer interv...

Page 52: ...422 interface as a second measuring channel and can be documented by the communication software APT COM developed by BINDER option chap 13 1 Socket inner chamber Pincer type sensor Material sample Mag...

Page 53: ...nction of the flow monitor once a year Record the results of the maintenance tests in a service log Replace the door gasket only when cold Otherwise the door gasket may become damaged We recommend tak...

Page 54: ...e safety paint drying oven including the drip pans drip trays and exhaust air ducts Remove the remnants of coating material at suitable intervals Disconnect the chamber from the power supply before cl...

Page 55: ...o the unit Do NOT use acidic or chlorine cleaning detergents We recommend using the neutral cleaning agent Art No Art Nr 1002 0016 for a thorough and mild cleaning Any corrosive damage that may arise...

Page 56: ...f the unit in the Federal Republic of Germany According to directive 2002 96 EC of the European Parliament and of the Council on waste electrical and electronic equipment WEEE BINDER devices are class...

Page 57: ...d sources of infection from the unit dispose of it as special waste according to national law Fill out the contamination clearance certificate chap 18 and enclose it with the unit WARNING Contaminatio...

Page 58: ...nces in order to eliminate any health hazards to the employees of the recycling companies Prior to handing the unit over to a recycling company it is the user s responsibility that it is free from tox...

Page 59: ...ntroller Safety device has turned off the oven Limit temperature reached Safety device class 2 chap 12 1 set too low Allow the oven to cool down the oven and press the RESET button Check temperature s...

Page 60: ...rance limits in order to permit maximum heating speed Program stops one section too early Program line is incomplete When programming define the end value of the desired cycle by adding an additional...

Page 61: ...ical data refers to the so defined usable volume Do NOT place samples outside this usable volume Do NOT load this volume by more than half to enable sufficient airflow inside the chamber Do NOT divide...

Page 62: ...gend 1 If the volume of the dry goods inserted in the dryer exceeds 10 of the total steam area it must be deducted in the calculation of the total steam volume 2 Up to 98 of the set value 3 Procedure...

Page 63: ...100 mm 3 94 inch Options accessories Access ports with various diameters with silicone plug Rack chrome plated or stainless steel Perforated rack stainless steel Rack lockings 4 pieces Reinforced rac...

Page 64: ...ture resistant 8012 0499 Controller RD3 with week program timer 5014 0102 Thermostat class 2 30 C 86 F to 320 C 608 F 5006 0008 Turning knob for thermostat class 2 8009 0004 Protective cover for therm...

Page 65: ...FDL E2 03 2011 page 65 68 17 6 Dimensions FDL 115 100 795 22 834 685 50 435 602 435 260 320 R A R A Figure 17 Dimensions FDL 115...

Page 66: ...auteil eintrifft Eine weitere Ko pie soll dem Ger t Bauteil beigef gt sein Ggf ist auch die Spedition zu informieren Incomplete information or non conformity with this procedure will inevitably lead t...

Page 67: ...ubstances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entstandene...

Page 68: ...n entsteht haften und BINDER gegen eventuell entstehende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable with...

Page 69: ......

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