Bike-Lift PSB-20 Use And Maintenance Manual Download Page 27

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Operating manual No.

057-2-6-0010-R0

Page 27

Version 2021

8.4

Problems and remedies

CYLINDER

MALFUNCTION

SOURCE

SOLUTION

THE

CYLINDER

MOVES
IRREGULARLY

Air presence in the hood

Bleed the air in the circuit

Air presence in the circuit

Bleed the air

Damaged cylinder gaskets

Replace gaskets

Supply pipe clogged or
damaged

Check the pipes

Damaged or worn pump
Sequence valve jammed

Replace pump
Sequential valve overhaul

THE

CYLINDER

DOES NOT MOVE

Cylinder gaskets completely
damaged

Replace

Damaged pump

Check or replace

Blocked distributor

Distributor overhaul

THE

CYLINDER

LOSES OIL

Cap

gaskets

worn

damaged

Replace

THE

CYLINDER

DOES NOT PRESS

Lack of pump pressure

Pump overhaul

Cylinder gaskets completely
damaged

Replace

* CONTACT THE ASSISTANCE SERVICE

Insufficient or no pressure

MALFUNCTION

SOURCE

SOLUTION

THE PUMPS SEND
FEW OR NO FLUID

Worn or damaged pumps

Replace or check

THE PUMPS DO NOT
RUN

Pump

joint

broken

removed

Check or replace

UNSTABLE VALVES

Damaged valve seat

Replace or check

Unstable pressure

Check the pump or maximum
pressure valve

THE

CYLINDER

DOES NOT PRESS

Dirty fluid

Drain fluid, clean plant and
components, refill clean and
filtered fluid

* CONTACT THE ASSISTANCE SERVICE

Summary of Contents for PSB-20

Page 1: ... 0010 R0 Page 1 Version 2021 EN EC Use and Maintenance Manual PSB 20 SHOP PRESS Bike Lift EUROPE s r l via Don Milani 40 42 43012 Sanguinaro di Fontanellato PARMA Italy Web site www bikelifteurope it E mail info bikelifteurope it ...

Page 2: ...Machine description 10 2 1 Machine name 10 2 2 Press identification 10 2 3 Intended use 10 2 4 Technical specifications 11 Special press 11 Technical data PSM NC 12 3 Safety section 13 3 1 Environmental working values 13 3 2 Sound level 13 3 3 Operator protections 13 3 4 Pictograms 13 3 5 General safety rules 14 4 Transport and handling section 15 4 1 Transport handling and storage 15 4 2 Unpackin...

Page 3: ...trical and electronic equipment waste 22 7 Operation section 23 7 1 Operation controls 23 7 2 Mobile platform height adjustment 24 8 Maintenance section 25 8 1 Maintenance 25 8 2 Replacement and disposal of the oil 25 8 3 Cleaning 26 Cleaning of the work areas 26 8 4 Problems and remedies 27 CYLINDER 27 Insufficient or no pressure 27 Other 28 9 Technical diagrams and components section 29 9 1 Cyli...

Page 4: ...umidity in order not to compromise its durability over time Deliver the Manual to any other user or subsequent owner of the Machine Workers in charge of using this machine must have all the necessary information and must receive proper training The manual and relative documentation are confidential by law with the prohibition of reproduction or transmission to third parties without receiving the e...

Page 5: ...e prior written authorization of the manufacturer 1 3 Warranty Bike Lift Europe s r l will not be held responsible for inconveniences breakages accidents etc due to lack of knowledge or failure to apply the procedures specified in this Manual The same applies to the execution of modifications changes or for the installation of accessories not previously authorized Warranty conditions Bike Lift Eur...

Page 6: ...recommended to specify exactly the following data Model and serial number of the machine Code number and part name Required quantity Shipping means address and telephone number For replacements use only genuine spare parts Do not wait until the components are completely worn before replacing them CAUTION THE RECIPIENT WILL BE CHARGED FOR THE REPLACEMENT TOGETHER WITH THE SHIPPING COSTS We recommen...

Page 7: ...lic press Model PSB 20 Serial number Year Function Pressing operations Complies with the essential safety requirements of the following Directive 2006 42 EC Machineries Directive Complies with the requirements of the following Harmonized Standard UNI EN ISO 12100 2010 Safety of machinery General principles of design Risk assessment and risk reduction Person authorized to prepare the Technical Shee...

Page 8: ...ence FOR ANY CLARIFICATION REQUEST CONTACT THE EMPLOYER OR THE BIKE LIFT TECHNICAL SERVICE AVOIDING PERSONAL INITIATIVES THAT COULD CAUSE VERY SERIOUS OR FATAL ACCIDENTS Read the warranty carefully before using the machine CONVENTIONS In this manual right side left side forward backwards top and bottom refer to the operator located in front of the press with the hydraulic pump on his right side In...

Page 9: ...gles or the Obligation to read the User Manual Round red Prohibition pictogram indicates in general a Prohibition for example person access prohibition prohibition of hand access while the vehicle is moving Indicates that the operation can be performed by specialized personnel authorized by the Employer Particular importance indication that requires attention Specifies an operation that can only b...

Page 10: ...ssing action 2 2 Press identification The Press has an identification plate fixed in a visible way as indicated in the following Figure 1 Figure 1 press identification Refer to these details for ordering spare parts and for any kind of contact with the manufacturer It is absolutely forbidden for the user to remove or alter this plate Any modification or removal of the plate will void any warranty ...

Page 11: ...BE HELD LIABLE FOR ANY DAMAGES CAUSED BY USE CONSIDERED INAPPROPRIATE OR NOT EXPRESSLY MENTIONED IN THIS USER MANUAL THE PRESS IS DESIGNED EXCLUSIVELY FOR SINGLE OPERATOR USE 2 4 Technical specifications Maximum operating pressure For all models 160 Bar The following is a summary table of the technical dimensional characteristics of the press Special press Model PSB 20 Press cylinder force Ton 20 ...

Page 12: ...Operating manual No 057 2 6 0010 R0 Page 12 Version 2021 EN Technical data PSM NC ...

Page 13: ...level During the normal conditions of use some measurements were made at the workplace at a distance of 1 meter and at a height of 1 6 meters above the ground The survey was carried out with a sound level meter complying with IEC 651 standard class 1 and the result of the assessment was lower than the minimum limit of action required by the regulations in force 3 3 Operator protections Before star...

Page 14: ...DER TO AVOID PERSONAL INJURY OR DAMAGE TO PROPERTY OR THE OTHERS A machine that is not subject to regular maintenance is a hazard source to the operator and to people working nearby To ensure the safe and efficient operation of the machine make sure that the maintenance schedule is correctly followed It is strictly forbidden to tamper with modify or change the parts of the machine that will alter ...

Page 15: ...ce To remove the packaging cut the nylon tape taking care not to damage the machine or its parts Remove any accessories located above the work surface and make sure that the contents comply with the order and the accompanying documentation 4 3 Disposal of the packaging N B Disposal of the packaging must be done by the purchaser in compliance with the laws in force N B The components of the packagi...

Page 16: ... N B THE TOTAL WEIGHT OF THE PRESS IS SHOWN ON THE IDENTIFICATION PLATE AFFIXED TO THE MACHINE For the possible handling of the assembled machine it is necessary to use bands or lifting chains positioned as shown in Figure 2 In order to identify the correct position of the bands or chains two pictograms complying with UNI 6720 Figure 2 standards were applied on the front or on the side on the uppe...

Page 17: ...IS HIGHER THAN THE TOTAL WEIGHT OF THE PRESS Make sure that the ropes or chains are in good condition It is strictly forbidden for things and or people to be near the machine the unloading or loading area and the means of transport during the loading and unloading operations Do not carry out sudden maneuvers when lifting or lowering the load Pay the utmost attention during all handling operations ...

Page 18: ...s upper floors or elevated areas make sure that the maximum capacity of the lofts or flooring is higher than the weight of the press and any accessory weights considering also an adequate safety factor Do not place the machine on yielding or non compact surfaces e g on gravel or crushed stone sand etc PAY CLOSE ATTENTION TO THE OVERHEAD POWER LINES Check in advance the position of any overhead pow...

Page 19: ...JN AWS 32 ESSO NUTO H 32 The table shows the main types of oil available on the market suitable for the proper operation of the hydraulic pump 5 2 Filling N B When the oil level in the tank drops generally following volume absorption by the cylinder volume absorption by the system the discharge of air bubbles left in the pipes it is necessary to fill up the oil level by bringing it to the correct ...

Page 20: ...s not necessary to add oil The press is equipped with a maximum pressure valve to protect the circuit Figure 4 The valve is adjusted and then sealed by the manufacturer or marked with a yellow line Any tampering with the valve is absolutely forbidden Figure 4 maximum pressure valve 1 clutch cover 6 O ring 11 body 2 washer 7 valve plate 12 valve core 3 nut 8 washer 13 valve seat 4 register 9 seal 5...

Page 21: ...machine proceed according to the following general disassembly procedure Empty the tanks of the pneumatic system Disconnect the mechanical parts WARNING When handling waste it is necessary to have the appropriate Personal Protective Equipment 6 3 Scrapping materials These are non hazardous special waste that can be recovered according to M D of February 5th 1998 Ferrous materials aluminum stainles...

Page 22: ...ticipating in the life cycle of these devices producers distributors consumers and operators directly involved in the WEEE treatment reduce the use of hazardous substances in electrical and electronic equipment The decree requires the limitation and elimination of some substances present in WEEE banned lead mercury cadmium hexavalent chromium polybrominated biphenyls and polybrominated diphenyl Th...

Page 23: ...se knob Pos 3 Tank cap Pos 4 The cylinder descends by operating the lever Pos 1 with a repeated movement from top to bottom By positioning the speed adjustment lever in the farthest position from the operator the pump will send oil to the cylinder both during the descent and the ascent phase of the pumping lever In this way the stem comes out of the piston faster By turning the speed adjustment le...

Page 24: ...be performed and the equipment to be used This operation must be carried out by two operators 1 Set the cylinder stem to the rest position 2 An operator must proceed with lifting the mobile platform 3 Remove the split pins from the pivots located on the rear side of the press and then remove the pivots 4 Insert the pivots at the desired working height checking that they have been positioned on the...

Page 25: ...lacement in case of deterioration and the replacement of the filters present in the system N B CHECK THE WEAR STATUS OF THE DECALS AND THE CE MARKING AND IF THEY ARE TOO WORN CONTACT THE MANUFACTURER FOR REPLACEMENT 8 2 Replacement and disposal of the oil Oil replacement should be performed periodically every 2000 hours of operation or at least once a year Drain the control unit tank by unscrewing...

Page 26: ...both the surface of the piston stem and the cylinder seals During cleaning use non harmful and non polluting detergents according to the law Pay the utmost attention during the cleaning phases of the internal parts of the press body especially if protections are removed for practical reasons Do not clean the machine with bare hands Use protective gloves and brushes or oilers to lubricate the guide...

Page 27: ...p Check or replace Blocked distributor Distributor overhaul THE CYLINDER LOSES OIL Cap gaskets worn or damaged Replace THE CYLINDER DOES NOT PRESS Lack of pump pressure Pump overhaul Cylinder gaskets completely damaged Replace CONTACT THE ASSISTANCE SERVICE Insufficient or no pressure MALFUNCTION SOURCE SOLUTION THE PUMPS SEND FEW OR NO FLUID Worn or damaged pumps Replace or check THE PUMPS DO NOT...

Page 28: ...aining abrasives Replace fluid Insufficient lubrication Low quantity oil High working pressure Foreign bodies in the oil not blocked by the filter Replace the oil in the tank FREQUENT FILLING OF THE OIL LEVEL Oil leaks from the system Lock or replace the threaded joints Check the integrity of the pipes CONTACT THE ASSISTANCE SERVICE ...

Page 29: ... No 057 2 6 0010 R0 Page 29 Version 2021 EN 9 Technical diagrams and components section 9 1 Cylinder and spare parts section 1 Piston gasket 2 Piston O Ring 3 Head guide rings 4 Head O Ring 5 Ring gasket 6 Head scraper ...

Page 30: ...chine maintenance sheet Machine no description Serial number Routine maintenance description and frequency Date Type of intervention Intervention description Intervention carried out by Next intervention Notes Intervention type key R routine preventive E emergency ...

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Page 32: ...____________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ _______________________________________________________________...

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