BETTCHER INDUSTRIES Quantum Flex 1000 Operating Instructions/Spare Parts List Download Page 1

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Operating Instructions & Parts List for the

Manual# 107013

Issued: January 1, 2018

TMC# 808

For Assistance:

e-mail: [email protected]

BETTCHER INDUSTRIES INC.

6801 State Route 60

Birmingham, OH 44889

U.S.A.

Phone: 440/965-4422
Phone: 800/321-8763

Fax: (440) 328-4535

www.bettcher.com/quantumflex

Summary of Contents for Quantum Flex 1000

Page 1: ...e Manual 107013 Issued January 1 2018 TMC 808 For Assistance e mail quantum bettcher com BETTCHER INDUSTRIES INC 6801 State Route 60 Birmingham OH 44889 U S A Phone 440 965 4422 Phone 800 321 8763 Fax 440 328 4535 www bettcher com quantumflex ...

Page 2: ...been supplied Operating Instructions in other languages are available on request Additional copies of Operating Instructions are available by calling or writing your Regional Manager or by contacting BETTCHER INDUSTRIES INC 6801 State Route 60 Birmingham OH 44889 U S A Telephone 440 965 4422 In The U S A 800 321 8763 Fax 440 328 4535 http www bettcher com Copyright 2018 By Bettcher Industries Inc ...

Page 3: ...ents Section 1 Safety Section 2 Designated Use Section 3 Installation Section 4 Instructions for Operation Section 5 Maintenance Section 6 Cleaning Section 7 Service Parts Section 8 Contact and Document Information ...

Page 4: ......

Page 5: ...e or maintain this product Protect yourself others and equipment by observing all safety information Failure to comply with instructions could result in personal injury and or damage to the equipment Any use in applications other than those for which the equipment was designed and built may result in equipment damage and or serious injuries Retain this manual for future reference Be thoroughly fam...

Page 6: ...will result in death or serious injury The signal word Danger is in white letters on a safety red background WARNING Indicates a hazardous situation that if not avoided could result in death or serious injury The signal word WARNING is in black letters on a safety orange background CAUTION Indicates a hazardous situation that if not avoided could result in minor or moderate injury The signal word ...

Page 7: ...ndatory action symbols are presented on a safety blue background This technical manual is printed in black and white The safety alert symbol indicates a potential personal injury hazard It is not used for messages related to property damage The safety alert symbol may be used alone or in conjunction with a signal word in a signal word panel Danger of electrical shock Blade hazard keep hands clear ...

Page 8: ... model may cause blade lock up resulting in an unsafe operating condition WARNING Sharp blades may cause cut injury For proper protection of hands a protective glove should be used when operating this equipment and during the handling of blades Metal mesh gloves are recommended for the free hand Keep hands away from moving blade WARNING To avoid personal injury always disconnect the power cord bef...

Page 9: ...ter WARNING Long or repeated use of various power tools vibrating excessively is suspected of contributing to certain hand wrist or forearm disorders in susceptible individuals If excessive vibration occurs it is an indication that there are worn parts that need replacement If your Quantum Flex Trimmer develops unusual vibration do not continue to use it without first undertaking corrective action...

Page 10: ...rtant step Quantum Flex tools can be configured in both right and left handed configurations Optional Thumb Support An adjustable thumb support is available to ensure a proper and comfortable fit while providing added control and stability of the tool during use Whizard Micro Break Hand Strap This strap has been designed to allow the user to relax the fingers between work cycles while maintaining ...

Page 11: ...ized changes or modifications made to the design of the machine or any factory installed safety equipment whether these changes are made by the owner of this equipment by his employees or by service providers not previously approved by Bettcher Industries Inc Use only replacement parts manufactured by Bettcher Industries Inc Use of substitute parts will void the warranty and may cause injury to op...

Page 12: ... for which the Quantum Flex Trimmer was designed and built may result in serious injuries MACHINE SPECIFICATIONS Quantum Flex Trimmers are highly effective for use in the meat industry designed with the highest possible standards for safety ergonomics and production These versatile machines with their carefully engineered and durable cutting edge bring uniformity and consistent yield control to al...

Page 13: ...ssible Model X750 Model X850 X1850 Model X880 B X1880 With Adjustable Depth Gauge FOAM INDUSTRY PORK KILL PORK CUT Remove defects Flash trimming Remove cheek meat Remove blood clots from jowls Remove diaphragm lean Removal of picnic hearts BEEF POULTRY PORK PROCESSING Recover lean from fat Trim lean from rib caps Trim beef tripe Defatting turkey skins Defatting turkey thighs External ham defatting...

Page 14: ...s Internal and external defatting of hams Removing membranes and light fat covering Defatting turkey thighs HOG CUT BEEF SLAUGHTER Defat hams picnics and butts Removing lean from Picnic Face Fat Backs Clear Plates Bootjack Jowls shoulder end of belly Belly Wire muscle Pickle pocket Plate Trim Defatting hot beef externally and internally Kidney fat heart fat pelvic fat and cod fat BEEF KILL BEEF BO...

Page 15: ...auge Model X1500 with adjustable depth gauge PORK PROCESSING BEEF PROCESSING Defatting Whole hams Shoulders Canadian Backs Removing beater marks Scraping leaf lard Carcass hair dirt removal Defatting New York strips sirloin butts Rounds and ribeyes PORK PROCESSING BEEF SLAUGHTER Removing skin patches from bellies Defatting Whole hams Pork loins Defatting hot beef externally Hair and dirt removal ...

Page 16: ...ting higher yields for meat and poultry trimming Quantum Flex Trimmers are superbly designed for ease of handling while reducing operator fatigue A vertically hung motor drives a flexible shaft The flexible shaft drives a rotating blade in the handpiece via a gear and pinion Forces applied by the worker are greatly reduced via the drive motor and limited to guiding the rotating knife blade ...

Page 17: ... Whizard Micro Break Hand Strap and Adjustment 3 7 Optional Disc Gauge or Depth Gauge Installation 3 8 Optional Post Handle Kit 3 9 Attaching Quantum Flex Trimmer to the Whizard Quantum Driveline or Whizard Flexshaft and Casing Assembly 3 10 The Disconnect Casing 3 10 Non Disconnect Models 3 11 Attaching Whizard Quantum Driveline to the Whizard Quantum Drive Unit 3 12 Attaching the Whizard Flexsha...

Page 18: ...uantum Flex Trimmer Please check when unpacking and advise your local Bettcher Industries representative if the delivery is incomplete Models X750 X850 X880 X1850 X1880 X1000 X1300 X1400 and X1500 PART NUMBER DESCRIPTION QTY 100642 Whizard Special Steel 1 100660 Special Stone for Sharpening 1 102609 13 5 oz Cartridge of Whizard Quantum High Performance Grease 1 101300 Operating Instructions Spare ...

Page 19: ...possible Also a proper working height is needed to avoid excessive shoulder and back exertion Refer to your appropriate Whizard Drive Unit manual for instructions on the proper placement and installation of your Whizard Drive Unit NOTICE Correct installation is extremely important to achieve maximum efficiency for both the Quantum Flex Trimmer unit being used and the operator Incorrect installatio...

Page 20: ...rator s hand is a very important step when trying to reduce risks associated with cumulative trauma disorders NOTE S M L markings on handle Here is a very simple procedure to determine correct handle size STEP 1 Assemble three 3 knives each with a different size handle STEP 2 Allow the user to hold the knife and apply the grip pressure normally used during the job operation NOTE If the operator no...

Page 21: ... wrist The position which is selected will vary based on the individual work station product and operator To determine the proper position it will be necessary to observe the operator while trying various positions Select the position in which the operator s wrist appears to maintain the most neutral position and which is comfortable to the operator STEP 1 Pick up the Quantum Flex Trimmer Loosen t...

Page 22: ...ame splines NOTE The handle can be adjusted to suit the operator and the work station by pulling the handle back away from the frame and re locating it on another set of notches on the frame tube STEP 3 Tighten the handle retaining knob Thumb Support Angle Adjustment Lift up on the front of the thumb support until the lug comes out of the notch underneath the thumb support Rotate the thumb rest to...

Page 23: ... can be adjusted for comfort by adjusting the strap length using the strap ring at the bottom of the handle If the secondary strap is not needed it can be removed from the strap ring NOTE The primary strap has the grommet and will be placed over the threads on the grease cup Remove the grease cup and retaining knob from the tool With the retaining knob removed from the handle place the strap ring ...

Page 24: ...atch in position The final height adjustment can be made after the blade is installed Tighten the two attachment screws Adjustable Depth Gauge for Models X880 S B X1880 X1400 and X1500 Only These tools come equipped with an adjustable depth gauge for setting a controlled product trim thickness The depth gauge can be adjusted for cuts up to thick A depth gauge setting device is also available Slide...

Page 25: ...his her grip between cuts for added ergonomic benefit The universal post handle is custom tailored to most any job by loosening a clamp ring adjusting the vertical handle to its most comfortable position then retightening this ring Side to Side Adjustment Loosen handle retaining knob clamp ring bolt and nut Pull the handle and clamp ring back to disengage the splines on the frame Rotate the clamp ...

Page 26: ...ing assembly and push it into the end of the tool through the handle retaining knob until the latch catches the detent The disconnect lever rotates freely around the handle Align the disconnect lever in the notched out area of the handle Slightly open the fingers on the hand holding the trimmer Push the driveline or flexshaft casing assembly inward and hold the lever down in the handle groove with...

Page 27: ...ZARD QUANTUM DRIVELINE OR WHIZARD FLEXSHAFT AND CASING ASSEMBLY CONTINUED Non Disconnect Models Hold Quantum Flex Trimmer in the hand you will use in operation With opposite hand grasp the Whizard Quantum Driveline or Whizard flexshaft casing Assembly and push it through handle retaining knob Push driveline or flexshaft and casing assembly until both detents are inserted Two clicks 2 will be heard...

Page 28: ...FT AND CASING ASSEMBLY TO THE WHIZARD UN 84 OR WHIZARD ULTRA DRIVE UNIT Install Whizard Flexshaft and Casing Assembly to Disconnect Body Install the flexshaft and casing assembly to the motor disconnect by lifting the disconnect collar and inserting the adapter end of the flexshaft and casing into the disconnect body It may be necessary to rotate the casing assembly to align the square drive of th...

Page 29: ...inutes Refill when empty WARNING Sharp blades may cause cut injury For proper protection of hands a protective glove should be used when operating this equipment and during the handling of blades Metal mesh gloves are recommended for the free hand ALWAYS check to ensure that the blade is free to rotate in the machine prior to starting If the blade does not rotate it may cause the handpiece to rota...

Page 30: ...Unpacking and Installation 3 14 Unpacking and Installation Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 31: ... and Parts List for the Quantum Flex Trimmer Section 4 Instructions for Operation CONTENTS OF THIS SECTION Operating Instructions 2 Optional Disc Gauges for Models X850 X1850 X1000 and X1300 3 Adjustable Depth Gauge for Models X880 S B X1880 X1400 and X1500 Only 3 Steeling the Blade 4 Blade Changing Large Tools 6 ...

Page 32: ...u would any other cutting tool Finding the proper angle for the Quantum Flex Trimmer will become easy after experience and use of the tool As with any meat cutting tool your speed and efficiency is only as good as the blade sharpness In order to achieve maximum unit and operator efficiency it is recommended that sharp blades be installed at each shift break For this reason it is suggested that ext...

Page 33: ...clockwise for a thinner cut NOTE Take care not to turn too far as the depth control hub may disengage from the shaft Adjustable Depth Gauge for Models X880 S B X1880 X1400 and X1500 Only These tools come equipped with an adjustable depth gauge for setting a controlled product trim thickness The depth gauge can be adjusted for cuts up to thick A depth gauge setting device is also available To adjus...

Page 34: ...ounding off or rolling of the edge The INSIDE edge of the blade should be steeled only with the Special Steeling Device mounted on the inside diameter of the blade housing This is accomplished as follows Hold the Whizard Special Steel on the bottom edge of the blade and the handpiece in your normal operating hand with the blade down or away from you With your thumb lightly push down on the push bu...

Page 35: ...can be accomplished with much greater consistency with the use of the specially designed Whizard Edge Master Steels For more information contact your Sales Representative at Bettcher Industries Refer to Section 7 Blade Sharpening and Steeling Equipment Replace or sharpen the blade if this procedure does not improve the cutting action Blade running time can be extended with the use of Bettcher EZ E...

Page 36: ...screwdriver in the housing slot Item 2 Using the frame as the support point Item 3 spread open the housing The blade should fall out NOTE Some tools have 2 slots in the housing NOTE A slight tension on the left cover screw will allow the blade housing to stay open on its own WARNING Sharp blades may cause cut injury For proper protection of hands a protective glove should be used when operating th...

Page 37: ...nning clearance The blade should turn freely with a slight side to side motion This leaves room for the grease WARNING Make certain that the blade is free to rotate in the housing If the blade does not turn freely it may cause the tool to rotate in the hand Tighten the left cover screw to 35 in lb 4 N m Use of the Bettcher torque wrench kit is recommended Re check the running clearance Blade is to...

Page 38: ...too loose If the blade is too loose in the housing adjustments can be made by slightly loosening the left cover retaining screw and squeezing the housing lightly Check the housing for proper running clearance and retighten the left cover screw to 35 in lb 4 N m Use of the Bettcher torque wrench kit is recommended Refer to Section 7 Tools 2 HOUSING SLOT 3 FRAME SUPPORT POINT 1 LEFT COVER RETAINING ...

Page 39: ... Assembly of Handpiece 22 Optional Disc Gauge or Depth Gauge Installation and Adjustment 30 Optional Whizard Micro Break Hand Strap and Adjustment 32 Optional Post Handle Kit and Adjustment 33 Fault Detection and Correction 34 WARNING To avoid personal injury always disconnect the power cord before performing any adjustments disassembly assembly troubleshooting or cleaning Always turn off the driv...

Page 40: ... the disconnect body Push casing retainer latch inward and pull driveline down and out of disconnect body REMOVING WHIZARD FLEXSHAFT AND CASING ASSEMBLY FROM THE WHIZARD UN 84 OR WHIZARD ULTRA DRIVE UNIT Remove Whizard Flexshaft and Casing Assembly from Disconnect Body Remove the Whizard Flexshaft and Casing Assembly from the drive unit by lifting the disconnect collar and pulling the adapter end ...

Page 41: ...ex Trimmer in the hand you will use in operation With opposite hand press the latch button in the handle retaining knob The driveline or flexshaft casing assembly should eject from the handle Disconnect Models Release the disconnect lever and the driveline or flexshaft casing assembly should partially eject from the handle With the opposite hand press the latch button in the handle retaining knob ...

Page 42: ...he housing slot Item 2 Using the frame as the support point Item 3 spread open the housing The blade should fall out NOTE Some tools have 2 slots in the housing NOTE A slight tension on the left cover screw will allow the blade housing to stay open on its own WARNING Sharp blades may cause cut injury For proper protection of hands a protective glove should be used when operating this equipment and...

Page 43: ...uary 1 2018 Operating Instructions and Parts List for the Quantum Flex Trimmer DISASSEMBLY OF HANDPIECE CONTINUED Remove the Optional Whizard Micro Break Hand Straps Remove the grease cup and retaining knob to remove primary and secondary hand straps ...

Page 44: ...e Quantum Flex Trimmer January 1 2018 DISASSEMBLY OF HANDPIECE CONTINUED Remove the Handle Retaining Knob Turn retaining knob counterclockwise Remove the Handle from the Tool Pull the handle off the tube Remove the handle spacer ring or optional thumb support Remove the grease cup and ring ...

Page 45: ...s until the cover is free NOTE The screws will stay in the frame Remove the blade housing Pull the pinion out of the frame Remove the Optional Depth Gauge Disc Gauge from the Cover Plate Loosen the two attachment screws located inside the depth gauge It is not necessary to remove the screws Slide the gauge upward until the depth gauge clamps come out of the cover plate grooves ATTACHMENT SCREWS 2 ...

Page 46: ... to rotate the bearing back and forth Since the bearing is not a press fit this will work in most cases The handpiece is now completely disassembled NOTE The cover retaining screws do not normally need removed If they need removal turn the screw while pulling down to engage the thread in the frame NOTICE If the bearing will not come out it may be necessary to run a tap into the bearing and pull on...

Page 47: ...p may occur as a result of the use of excessively worn parts Sharp blades may cause cut injury Always disconnect power and remove the tool from the driveline or flexshaft and casing assembly prior to servicing Do not adjust handle or thumb support with the trimmer running or with blade installed After sharpening blade all abrasive dust must be completely removed from the handpiece Disassemble the ...

Page 48: ...split in the housing touches the other side and the blade is still loose the housing needs to be replaced If a gap is seen the housing is acceptable Pinion Gear Check for worn or chipped teeth Worn out teeth are indicated by rounded off and pointed tops on the teeth Bearing Install a new pinion and move the pinion side to side If the bearing feels egg shaped it should be replaced The bearing shoul...

Page 49: ... button is clean and moves freely Frame Inspect the frame surfaces where the housing mounts Look for corrosion and any nicks or burrs that may prevent proper housing seating Inspect the housing locating key for damage Large Tools Only Inspect frame o rings for cuts or other damage Replace if necessary Steeling Device Models X850 X880 X1850 X1880 X1000 X1300 X1400 and X1500 Inspect the surface cond...

Page 50: ...ine includes a casing and flexible shaft that is factory lubricated and does not require ongoing maintenance lubrication NOTE The flexible shaft is not removable from the casing Inspect the casing for any cracks tears or other wear If any damage is found replace the Whizard Quantum Driveline Check to ensure that the flexshaft driver can freely rotate in the casing If it will not rotate replace the...

Page 51: ...embly 4 the nylon washer 3 the casing latch collar 2 or the lever mounting collar 5 and disconnect lever 6 To Reassemble the Drive End Assembly to a new Whizard Quantum Driveline If using the driveline disconnect place the disconnect lever 6 onto the lever mounting collar 5 Slip the driveline latch collar 2 or lever mounting collar 5 with disconnect lever 6 onto the new driveline Slip the nylon wa...

Page 52: ... assembly Inspect the flutes of the driver tip If they are excessively worn replace the driver tip Inspect the square end of the driver shaft If the corners are rounded replace the driver shaft Whizard Quantum Driver Tip and Driver Shaft Removal Grip the driver shaft tool Part 101252 in a vice and place the driver assembly over the tool so that the square end of the driver shaft fits into the squa...

Page 53: ...tool in a vice and place the driver assembly over the tool so that the square end of the driver shaft fits into the square hole of the tool Clean the threads of the driver shaft and apply a small amount of Loctite 242 thread locker Pull back the spring with one hand then thread the driver tip onto the threads with a COUNTER CLOCKWISE motion Turn by hand until the driver tip bottoms out Using a cre...

Page 54: ...lexshaft from the casing and check for any flexshaft damage such as broken wires or kinking If any damage is detected replace the flexshaft Reinsert the flexshaft into the casing making certain the flange of the flexshaft is pressed against the bearing inside the casing Check the extension of the flexible shaft driver at the motor end The flexible shaft driver should extend past the motor end fitt...

Page 55: ... end assembly may be retained and reused Hold the casing 1 in a vise Unscrew the drive end assembly 4 by turning counterclockwise using the wrench flats on the drive end assembly Unscrew and remove the nylon washer 3 casing latch collar 2 or lever mounting collar 5 from the casing Discard the casing but retain and reuse the drive end assembly 4 the nylon washer 3 the casing latch collar 2 or the l...

Page 56: ...ivalent Screw the drive end assembly 4 on the new casing Tighten by hand and then with a wrench while holding the casing by hand Drive End Assembly Inspection and Replacement Removal of the driver assembly With one hand pull the spring 1 back to expose the knurled cap 2 at the end of the tube Using the other hand grip the knurled cap 2 with a pair of pliers Using a 7 16 open end wrench hold the fl...

Page 57: ...16 or greater the driver should be replaced Check the coupling cross pin 10 If there is any free play or movement replace the driver assembly Installation of the Driver Assembly Clean the threads on the tube and knurled cap Apply Whizard special grease to split bearing 3 and bushing 2 Apply a small amount of Loctite 242 Threadlocker or equivalent to the threads on the knurled cap 1 Pull the spring...

Page 58: ...embly Refer to Section 5 Removal of the driver assembly Insert a small screwdriver into the split in the bearing Spread the bearing and slide over the shoulder on the driver Clean the surface of the coupling and apply Whizard Special Grease Hold the bearing with the inside cone facing the end of the coupling Push the bearing on until it snaps into position Install the driver assembly Refer to Sect...

Page 59: ...and Stoning Models X850 X880 X1850 X1880 X1000 X1300 X1400 and X1500 With the trimmer running apply the flat side of the stone to the outside of the blade as shown in the illustration The stone should be applied with the flat part of the stone resting on the flat part of the blade edge to be ground using a back and forth motion Use the Special Whizard Steel to finish sharpening the blade Refer to ...

Page 60: ...jury For proper protection of hands a protective glove should be used when operating this equipment and during the handling of blades Metal mesh gloves are recommended for the free hand Keep hands away from moving blade WARNING Inspection of all parts for excessive wear is critical to ensure proper and safe operation Vibration or lock up may occur as a result of the use of excessively worn parts P...

Page 61: ...nion Installation The pinion should fit freely into the bearing Blade Housing and Cover Plate Installation Large Tools Models X750 X850 X1000 X1300 X1400 X1500 X1850 X1880 Set the blade housing on the frame and put the cover plate on While holding the cover plate firmly against the housing and frame start the two cover retaining screws Tighten the screws lightly ...

Page 62: ... the grease ring onto the frame over the o rings Rotate the grease cup to the desired position Optional Thumb Support Pick up a spacer ring or optional thumb support If the optional thumb support is used align the thumb support splines with the frame splines The optional thumb support should be located on the opposite side of the grease cup NOTICE Be careful not to squeeze the o rings out of their...

Page 63: ...djustment Lift up on the front of the thumb support until the lug comes out of the notch underneath the thumb support Rotate the thumb rest to a new position Push the thumb rest back down to seat the lug into a new notch NOTE It may be necessary to rotate the grease cup to a new position to adjust the thumb support to the desired position LIFT UP LUG ADJUSTMENT NOTCHES THUMB REST ...

Page 64: ...support Align the handle spline with the splines on the front of the tube For the initial adjustment position the arrow on the handle should be on top as shown NOTE The handle can be adjusted to suit the operator and the work station by pulling the handle back away from the frame and re locating it on another set of notches on the frame tube Screw on the handle retaining knob by turning clockwise ...

Page 65: ...rew will allow the blade housing to stay open on its own Insert a new blade in the housing Loosen the left cover retaining screw so the housing will close WARNING Sharp blades may cause cut injury For proper protection of hands a protective glove should be used when operating this equipment and during the handling of blades Metal mesh gloves are recommended for the free hand Be certain that the bl...

Page 66: ... Tools Re check the running clearance Blade is too tight If the blade is too tight in the housing adjustments can be made by loosening the left cover retaining screw and slightly spreading open the housing Check the housing for proper running clearance and retighten the left cover screw to 35 in lb 4 N m Use of the Bettcher torque wrench kit is recommended Refer to Section 7 Tools Blade is too loo...

Page 67: ...efer to Section 7 Service Parts to order Slide the disc gauge downward along the cover plate grooves until the disc gauge clamps catch in position The final height adjustment can be made after the blade is installed Tighten the two attachment screws Adjustment Hold the handpiece with the blade facing downward Turn the adjustment knob clockwise for a thicker cut or counterclockwise for a thinner cu...

Page 68: ...ickness The depth gauge can be adjusted for cuts up to thick A depth gauge setting device is also available Slide the depth gauge downward along the cover plate grooves until the depth gauge clamps catch in position The final height adjustment can be made after the blade is installed Tighten the two attachment screws Adjustment Hold the handpiece with the blade facing downward Loosen the attachmen...

Page 69: ...length using the strap ring If the secondary strap is not needed it can be removed from the strap ring NOTE The primary strap has the grommet and will be placed over the threads on the grease cup Remove the grease cup and retaining knob from the tool With the retaining knob removed from the handle place the strap ring over the handle retaining knob Screw on the handle retaining knob Place the grom...

Page 70: ... type trimming and the assembly is also designed to let the operator relax his her grip between cuts for added ergonomic benefit The universal post handle is custom tailored to most any job by loosening a clamp ring adjusting the vertical handle to its most comfortable position then retightening this ring Side to Side Adjustment Loosen handle retaining knob clamp ring bolt and nut Pull the handle ...

Page 71: ...hizard Flexshaft is worn Replace Handpiece Hot Pinion gear tight in hand piece bearing Clean corrosion from the hand piece bearing and lubricate Blade tight in blade housing Adjust blade housing Handpiece bearing not installed correctly No clearance between face of pinion gear and blade housing causing mechanical bind Reinstall bearing correctly With handpiece removed from Whizard Quantum Drivelin...

Page 72: ...toEdge Blades can also be sharpened by hand Blade not steeled prop erly Refer to Section 4 Steeling the Blade Optional Thumb Support Anti rotation splines have worn Replace Spring Lost from Driveline Improper assembly Refer to Section 5 Driver Assembly Inspection and Replacement Blade Skips or Will Not Rotate Handpiece bearing worn Check Replace Bearing Casing not fully engaged or inserted Make ce...

Page 73: ...o avoid personal injury always disconnect the power cord before performing any adjustments disassembly assembly trouble shooting or cleaning Always disconnect the power and remove the tool from the driveline or flexshaft and casing assembly prior to cleaning or servicing NOTICE The recommended cleaning solution for the Quantum Flex Trimmer is eXtra Heavy Duty Cleaner eXtra Heavy Duty Cleaner PN 18...

Page 74: ...aner For best results clean the Quantum Flex Trimmer with EXTRA Heavy Duty Cleaner diluted according to the directions on the container Rinse thoroughly with water and dry Refer to Section 7 Cleaning Equipment Remove the hand straps from the handpiece Refer to Section 5 Remove the Optional Whizard Micro Break Hand Straps Clean the straps in warm soapy water Before assembly rinse well with clean wa...

Page 75: ...he manufacturer assumes no liability for any unauthorized changes in operating procedures or for unauthorized changes or modifications made to the design of the machine or any factory installed safety equipment whether these changes are made by the owner of this equipment by his employees or by service providers not previously approved by Bettcher Industries Inc Use only replacement parts manufact...

Page 76: ...Service Parts CONTENTS OF THIS SECTION CONTINUED Quantum Flex X1500 Assembly 7 30 Whizard Quantum Driveline Assembly 7 32 Whizard Flexshaft and Casing Assembly 7 34 Optional Post Handle 7 36 Cleaning Solution 7 38 Cleaning Equipment 7 38 Optional Blades 7 39 Blade Sharpening and Steeling Equipment 7 40 Covers and Depth Gauges 7 41 Tools 7 41 ...

Page 77: ...Service Parts Manual No 107013 Service Parts 7 3 January 1 2018 Operating Instructions and Parts List for the Quantum Flex Trimmer THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 78: ...Service Parts 7 4 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 QUANTUM FLEX X750 ASSEMBLY ...

Page 79: ...for Grease Cup Bulb and Washer 173208 Retainer Ring Only 101577 Base and Fitting 100999 4 Frame Assembly 105456 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105443 8 Cover 105465 9 Blade Housing 105445 10 Blade 105042 11 Cover Retaining Screw 2 required 188017 12 Grease Ring 100961 13 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb ...

Page 80: ...Service Parts 7 6 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 QUANTUM FLEX X850 ASSEMBLY ...

Page 81: ...b 100649 2 Whizard Strap Assembly 103060 3 Grease Cup 100998 Parts for Grease Cup Retainer Ring Only 101577 Bulb and Washer 173208 Base and Fitting 100999 4 Frame Assembly 105456 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105443 8 Cover with Special Steeling Device 105488 Repair Kit Not Shown 183474 9 Blade Housing 105445 10 Blade 104834 11 Cover retaining Screw 2 required 188017 ...

Page 82: ...Service Parts 7 8 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 QUANTUM FLEX X850 ASSEMBLY CONTINUED ...

Page 83: ...EM DESCRIPTION PART NUMBER 13 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support Assembly 101021 15 Disc gauge Kit Optional X850 S Skinner 183801 Parts for Disc Gauge 15a Knob 183791 15b Frame Assembly 183798 15c Spring 121635 15d Disc Assembly 183799 16 Handle Small 106944 Handle Medium 106947 Handle Large 106948 ...

Page 84: ...Service Parts 7 10 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 QUANTUM FLEX X880 B ASSEMBLY ...

Page 85: ...ulb and Washer 173208 Base and Fitting 100999 4 Frame Assembly 105456 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105443 8 Cover with Special Steeling Device 105488 Repair Kit Not Shown 183474 9 Depth Gauge Assembly 183075 10 Blade Housing 105445 11 Blade 104834 12 Cover Retaining Screw 2 required 188017 13 Grease Ring 100961 14 Handle Spacer Ring Small Handle 101030 Handle Spacer ...

Page 86: ...Service Parts 7 12 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 QUANTUM FLEX X880 S ASSEMBLY ...

Page 87: ...ulb and Washer 173208 Base and Fitting 100999 4 Frame Assembly 105456 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105443 8 Cover with Special Steeling Device 105488 Repair Kit Not Shown 183474 9 Depth Gauge Assembly 183076 10 Blade Housing 105445 11 Blade 104834 12 Cover Retaining Screw 2 required 188017 13 Grease Ring 100961 14 Handle Spacer Ring Small Handle 101030 Handle Spacer ...

Page 88: ...Service Parts 7 14 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 QUANTUM FLEX X1850 ASSEMBLY ...

Page 89: ...b 100649 2 Whizard Strap Assembly 103060 3 Grease Cup 100998 Parts for Grease Cup Retainer Ring Only 101577 Bulb and Washer 173208 Base and Fitting 100999 4 Frame Assembly 105456 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105443 8 Cover with Special Steeling Device 105489 Repair Kit Not Shown 183476 9 Blade Housing 105445 10 Blade 105497 11 Cover retaining Screw 2 required 188017 ...

Page 90: ...Service Parts 7 16 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 QUANTUM FLEX X1850 ASSEMBLY CONTINUED ...

Page 91: ...EM DESCRIPTION PART NUMBER 13 Handle Spacer Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support Assembly 101021 15 Disc gauge Kit Optional X1850 K 184479 Parts for Disc Gauge 15a Knob 183791 15b Frame Assembly 183798 15c Spring 121635 15d Disc Assembly 184481 16 Handle Small 106944 Handle Medium 106947 Handle Large 106948 ...

Page 92: ...Service Parts 7 18 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 QUANTUM FLEX X1880 ASSEMBLY ...

Page 93: ...lb and Washer 173208 Base and Fitting 100999 4 Frame Assembly 105456 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105443 8 Cover with Special Steeling Device 105489 Repair Kit Not Shown 183476 9 Depth Gauge Assembly 183077 10 Blade Housing 105445 11 Blade 105497 12 Cover Retaining Screw 2 required 188017 13 Grease Ring 100961 14 Handle Spacer Ring Small Handle 101030 Handle Spacer R...

Page 94: ...Service Parts 7 20 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 QUANTUM FLEX X1000 ASSEMBLY ...

Page 95: ...ob 100649 2 Whizard Strap Assembly 103060 3 Grease Cup 100998 Parts for Grease Cup Retainer Ring Only 101577 Bulb and Washer 173208 Base and Fitting 100999 4 Frame Assembly 105514 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105502 8 Cover with Special Steeling Device 105529 Repair Kit Not Shown 183477 9 Blade Housing 105505 10 Blade 104881 11 Cover retaining Screw 2 required 101046...

Page 96: ...Service Parts 7 22 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 QUANTUM FLEX X1000 ASSEMBLY CONTINUED ...

Page 97: ...Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support Assembly 101021 15 Disc gauge Kit Optional X1000 S Skinner 183792 X1000 F Fat 183793 X1000 N Special 184365 Parts for Disc Gauge 15a Knob 183791 15b Frame Assembly 183784 15c Spring 121635 15d Disc Assembly S 183787 Disc Assembly F 183788 Disc Assembly N 184367 16 Handle Small 106944 Handle Medium 106947 H...

Page 98: ...Service Parts 7 24 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 QUANTUM FLEX X1300 ASSEMBLY ...

Page 99: ...ob 100649 2 Whizard Strap Assembly 103060 3 Grease Cup 100998 Parts for Grease Cup Retainer Ring Only 101577 Bulb and Washer 173208 Base and Fitting 100999 4 Frame Assembly 105514 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105502 8 Cover with Special Steeling Device 105531 Repair Kit Not Shown 183478 9 Blade Housing 105505 10 Blade 104882 11 Cover retaining Screw 2 required 101046...

Page 100: ...Service Parts 7 26 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 QUANTUM FLEX X1300 ASSEMBLY CONTINUED ...

Page 101: ... Ring Small Handle 101030 Handle Spacer Ring Medium and Large Handles 101130 14 Thumb Support Assembly 101021 15 Disc gauge Kit Optional X1300 S Skinner 183794 X1300 F Fat 183795 X1300 K Kebab 184993 Parts for Disc Gauge 15a Knob 183791 15b Frame Assembly 183784 15c Spring 121635 15d Disc Assembly S 183789 Disc Assembly F 183790 Disc Assembly N 184994 16 Handle Small 106944 Handle Medium 106947 Ha...

Page 102: ...Service Parts 7 28 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 QUANTUM FLEX X1400 ASSEMBLY ...

Page 103: ...lb and Washer 173208 Base and Fitting 100999 4 Frame Assembly 105514 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105502 8 Cover with Special Steeling Device 105531 Repair Kit Not Shown 183478 9 Depth Gauge Assembly 183159 10 Blade Housing 105505 11 Blade 104882 12 Cover Retaining Screw 2 required 101046 13 Grease Ring 100961 14 Handle Spacer Ring Small Handle 101030 Handle Spacer R...

Page 104: ...Service Parts 7 30 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 QUANTUM FLEX X1500 ASSEMBLY ...

Page 105: ...lb and Washer 173208 Base and Fitting 100999 4 Frame Assembly 105514 5 Frame o rings 2 required 103388 6 Bearing 105533 7 Pinion 105502 8 Cover with Special Steeling Device 105529 Repair Kit Not Shown 183477 9 Depth Gauge Assembly 183160 10 Blade Housing 105505 11 Blade 104881 12 Cover Retaining Screw 2 required 101046 13 Grease Ring 100961 14 Handle Spacer Ring Small Handle 101030 Handle Spacer R...

Page 106: ...Service Parts 7 32 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 WHIZARD QUANTUM DRIVELINE ASSEMBLY FOR USE WITH WHIZARD QUANTUM DRIVE ...

Page 107: ...56 Driveline Assembly Complete Small Diameter Includes 1 3 4 5 6 102758 102760 1 Whizard Quantum Driveline Large Diameter 100618 100619 102551 100618 100619 102551 1 Whizard Quantum Driveline Small Diameter 102367 102368 102367 102368 2 Latch Collar 100711 100711 100711 3 Disconnect Collar 101057 101057 101057 4 Disconnect Lever 183108 183108 183108 5 Plastic Washer 100713 100713 100713 100713 100...

Page 108: ...ce Parts 7 34 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 WHIZARD FLEXSHAFT AND CASING ASSEMBLY FOR USE WITH UN 84 AND ULTRA DRIVE MOTORS ...

Page 109: ...T DISCONNECT WITH DISCONNECT 48 60 84 48 60 84 Casing Assembly Complete Includes 1 2 4 5 106949 106950 106955 Casing Assembly Complete Includes 1 4 5 7 8 106961 106962 106977 1 Casing Assembly 183771 183772 183773 183771 183772 183773 2 Casing Latch Collar 105386 105386 105386 3 Flexshaft 183837 183838 183839 183837 183838 183839 4 Nylon Washer 123314 123314 123314 123314 123314 123314 Drive End A...

Page 110: ...Service Parts 7 36 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 OPTIONAL POST HANDLE ...

Page 111: ...mer OPTIONAL POST HANDLE CONTINUED ITEM DESCRIPTION PART NUMBER QTY Post Handle Kit Includes items 1 8 101280 1 Clamp Ring 101131 1 2 Post 183622 1 3 Hex Washer Head Bolt 183623 1 4 Hex flange Nut 183633 1 5 Post Handle Extra Small 101253 1 6 Arm Rest Assembly 183624 1 7 Arm Rest Strap Assembly 183630 1 8 Knob Assembly 183626 1 ...

Page 112: ...n Cleaning Equipment PART NUMBER DESCRIPTION 184331 EXTRA HEAVY DUTY CLEANER CASE Four 1 Gallon Jugs 184332 EXTRA HEAVY DUTY CLEANER 1 GALLON PART NUMBER DESCRIPTION 184334 Handpiece Cleaning Kit Contains the following 184335 Handpiece Cleaning Pick 184336 Stainless Steel Hand Brush 184337 Scrub Brush 184338 1 1 2 Diameter Tubing Brush 184339 1 2 Diameter tubing ...

Page 113: ...ON 102609 13 5 oz Cartridge of Whizard Quantum High Performance Grease 103271 30 pack 13 5 oz Cartridge of Whizard Quantum High Performance Grease 184282 4 oz tube of Max Z Lube Grease 102612 35 Pound Bucket of Whizard Quantum High Performance Grease 113415 Grease Gun 102273 Grease Fitting 103603 Mineral Oil 1 Pint PART NUMBER DESCRIPTION 105541 1000 X1500 Serrated Blade 105542 1300 X1400 Serrated...

Page 114: ... NUMBER DESCRIPTION 100660 Special Stone Large 100642 Special Steel Large 100650 Ceramic Sharpener 102976 750 Whizard EdgeMaster 163071 850 880 Whizard EdgeMaster 163069 1000 1500 Whizard EdgeMaster 163070 1300 1400 Whizard EdgeMaster 122740 Positioner Reel for EdgeMaster 102988 750 Bettcher EZ Edge 183925 850 880 Bettcher EZ Edge 173322 1000 X1500 Bettcher EZ Edge 173298 1300 X1400 Bettcher EZ Ed...

Page 115: ... List for the Quantum Flex Trimmer ALSO AVAILABLE CONTINUED Covers and Depth Gauges Tools PART NUMBER DESCRIPTION 173347 Depth Gauge Setting Device Kit X880 S B 173348 Depth Gauge Setting Device Kit X1400 X1500 PART NUMBER DESCRIPTION 183900 Torque Wrench Kit 184983 Bearing Removal Tool Large Tool ...

Page 116: ...Service Parts 7 42 Service Parts Manual No 107013 Operating Instructions and Parts List for the Quantum Flex Trimmer January 1 2018 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 117: ...013 Contact and Document Information 8 1 January 1 2018 Operating Instructions and Parts List for the Quantum Flex Trimmer Section 8 Contact and Document Information CONTENTS OF THIS SECTION Contact Address and Phone 8 2 Document Identification 8 2 ...

Page 118: ... Bettcher do Brasil Comércio de Máquinas Ltda Av Fagundes Filho 145 Cj 101 102 São Judas São Paulo SP CEP 04304 010 BRASIL Tel 55 11 4083 2516 Fax 55 11 4083 2515 DOCUMENT IDENTIFICATION Copies of this Operation Instruction may be ordered by quoting the Document ID as listed below Document ID Manual 107013 Document Description Operating Instructions and Spare Parts List for the Quantum Flex Trimme...

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