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BETTCHER INDUSTRIES 1000M2, Operating Instructions And Spare Parts Lists

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BETTCHER INDUSTRIES 1000M2 Operating Instructions And Spare Parts Lists Download Page 46

TECHNICAL  

BETTCHER 

LARGE MODULAR SERIES II WHIZARD

 

MANUAL 

INDUSTRIES, INC. 

REV.  June 28, 2012 

 

Page  40 

 

SECTION 10.0 

Cleaning  

 
 

 

 

CAUTION 

 

 

C

ASINGS

,

 

F

LEX 

S

HAFTS

,

 AND 

H

ANDPIECES 

S

HOULD BE 

R

EMOVED 

 

P

RIOR TO 

A

REA 

C

LEANUP

.

 

 

 

10.1  Periodic Cleaning During Use 

 

Remove meat particles and rinse with warm soapy water.  Wash the Whizard Trimmer 
with warm cleaning solution.  For best results, clean the Whizard® Trimmer with 

E

XTRA

 

Heavy Duty Cleaner, diluted according to the directions on the container.  Rinse 
thoroughly with water. 

 

10.2  Cleaning After Daily Use 

 

Disassemble and clean thoroughly daily.   
 
Remove the blade and blade housing and clean them with a brush and cleaner.  For best 
results, clean the Whizard® Trimmer with 

E

XTRA

 Heavy Duty Cleaner, diluted according 

to the directions on the container.  Rinse thoroughly with water and dry. 
 
Remove the hand strap from the handpiece per the instructions in Section 9.2  Clean these 
in warm soapy water. 
 
Before assembly, rinse well with clean water, dry,  and assemble per instructions in Section 
9.4. 
 
10.3 Cleaning 

Solutions 

 

Avoid the use of aggressive cleaning products as they will damage the aluminum handle 
assembly. 

Summary of Contents for 1000M2

Page 1: ...chine 1880M2 F N 183004 Primal Fat Shaper 1000M2 F N 183005 Defatting Machine 1300M2 F N 183006 Primal Fat Shaper 1400M2 F N 183007 Ham Finisher 1500M2 F N 183008 Skinning Machine 1930M2 F N 185000 Defatting Machine 1932M2 F N 185086 Defatting Machine 1933M2 F N 185001 Defatting Machine 1940M2 F N 185002 Defatting Machine 1942M2 F N 185087 Defatting Machine 1943M2 F N 185003 Slicing Machine MANUAL...

Page 2: ...which these Operating Instructions have been supplied Operating Instructions in other languages are available on request Additional copies of Operating Instructions are available by calling or writing the local Representative or by contacting BETTCHER INDUSTRIES INC 6801 State Route 60 Birmingham Ohio 44889 U S A Telephone 1 440 965 4422 In The U S A 1 800 321 8763 Fax 1 440 965 4900 The Infomatio...

Page 3: ...fety Recommendations And Warnings 5 SECTION 4 0 Safety Features 7 SECTION 5 0 Ergonomics Environment 8 5 1 Ergonomic Features 8 5 2 Noise And Vibration Levels 8 SECTION 6 0 Unpacking 9 6 1 Safety First 9 6 2 Included With Your Machine 9 SECTION 7 0 Installation 9 SECTION 8 0 Instructions For Operation 10 8 1 Optional Thumb Support And Handle Size Selection 10 8 2 Handle Assembly Adjustments 10 8 3...

Page 4: ...aily Cleaning 40 10 3 Cleaning Solutions 40 SECTION 11 0 Spare Parts List 41 11 1 Head Assembly 750M2 42 11 2 Head Assembly 850M2 44 11 3 Head Assembly 880M2 B 46 11 4 Head Assembly 880M2 S 48 11 5 Head Assembly 1850M2 50 11 6 Head Assembly 1880M2 52 11 7 Head Assembly 1000M2 54 11 8 Head Assembly 1300M2 56 11 9 Head Assembly 1400M2 58 11 10 Head Assembly 1500M2 60 11 11 Head Assembly 1930M2 62 11...

Page 5: ...Available 78 Lubrication and Lubrication Equipment 78 Optional Blades 78 Blade Sharpening and Steeling Equipment 78 Covers and Depth Gauges 78 Tools 79 Cleaning Equipment 79 Cleaning Solution 79 11 20 Handle Options 79 SECTION 12 0 About These Operating Instructions 80 12 1 Other Languages 80 12 2 Document Identification 80 12 3 Software Duplication 80 SECTION 13 0 Contact Addresses Phone 81 Page ...

Page 6: ......

Page 7: ...Skinning Machine 1930M2 Defatting Machine 1932M2 Defatting Machine 1933M2 Defatting Machine 1940M2 Defatting Machine 1942M2 Defatting Machine 1943M2 Slicing Machine SECTION 2 0 Designated Use 2 1 Warning Modular Series II Whizard tools are used for removal of fat and tissue the recovery of lean meat from fat and as a universal cutting tool in the meat industry Any use in applications other than th...

Page 8: ...sh trimming MODELS 850M2 1850M2 POULTRY BEEF PORK PROCESSING Defatting turkey skins Defatting turkey thighs Recover lean from fat Trim lean from rib caps Trim beef tripe External ham defatting Internal ham defatting Defat pork loins Remove oyster meat PORK KILL Removing leaf lard MODEL 880M2 B 1880M2 WITH ADJUSTABLE DEPTH GAUGE BEEF BONING FABRICATING Removing Dirt and Hair Slaughter Floor Prior t...

Page 9: ...L BEEF BONING FABRICATION HAM BONING Pizzle cord removal Removing external fat Primal Fat Shaping Strips Sirloin Butts Ribs Defat navels Pastrami External defat of hams External defat of pork shoulders MODEL 1400M2 WITH ADJUSTABLE DEPTH GAUGE PORK PROCESSING Defatting Whole Hams Shoulders Canadian Backs Removing Beater Marks Scraping Leaf Lard BEEF PROCESSING Carcass hair dirt removal Defatting Ne...

Page 10: ...ot Beef MODEL 1932M2 WITH ADJUSTABLE DEPTH GAUGE BEEF PROCESSING Defatting Strips MODEL 1933M2 WITH ADJUSTABLE DISC GAUGE BEEF PROCESSING Defatting Strips MODEL 1940M2 BEEF SLAUGHTER Defatting Hot Beef MODEL 1942M2 WITH ADJUSTABLE DEPTH GAUGE BEEF PROCESSING Defatting Strips MODEL 1943M2 WITH ADJUSTABLE DISC GAUGE BEEF PROCESSING SALMON PROCESSING Defatting Strips Slicing ...

Page 11: ...he force to cut through meat and fat is now provided by the drive motor and no longer by the worker Forces applied by the worker are greatly reduced and limited to guiding the rotating knife blade 3 2 Safety Recommendations And Warnings WARNING SHARP BLADES MAY CAUSE CUT INJURY Modular Series II Whizard tools have been designed to obtain the highest possible degree of safety The Trimmer contains s...

Page 12: ...ILE THE BLADE IS STILL REVOLVING WARNING ALWAYS DISCONNECT THE POWER AND REMOVE THE TOOL FROM THE FLEX SHAFT CASING PRIOR TO SERVICING WARNING IF AT ANY TIME THIS MACHINE DOES NOT APPEAR TO OPERATE NORMALLY OR EXHIBITS A MARKED CHANGE IN PERFORMANCE IT SHOULD BE IMMEDIATELY SHUT DOWN UNPLUGGED AND TAGGED AS UNSAFE UNTIL SUCH TIME AS PROPER REPAIRS ARE MADE AND THE MACHINE AGAIN OPERATES NORMALLY W...

Page 13: ...N DO NOT CONTINUE TO USE IT WITHOUT FIRST UNDERTAKING CORRECTIVE ACTION AS OUTLINED IN THE TROUBLESHOOTING GUIDE IN THIS OPERATING INSTRUCTION WARNING AVOID USE OF THIS MACHINE IN STANDING WATER WARNING USE ONLY REPLACEMENT PARTS MANUFACTURED BY BETTCHER INDUSTRIES INC USE OF SUBSTITUTE PARTS WILL VOID THE WARRANTY AND MAY CAUSE INJURY TO OPERATORS AND DAMAGE TO EQUIPMENT SECTION 4 0 Safety Featur...

Page 14: ...ted Optional Thumb Support An adjustable Thumb Support is available to ensure a proper and comfortable fit while providing added control and stability of the tool during use Whizard Hand Strap This Strap has been designed to allow the user to relax the fingers between work cycles while maintaining control of the Trimmer NOTE The Whizard handstrap can not be used with the flangeless handles 5 2 Noi...

Page 15: ...e 1 113415 Grease Gun for 8 oz tube of Whizard Grease 1 100608 8 oz Tube Whizard Grease 1 143631 14 oz Cartridge of Special Whizard Grease 1 183130 Operating Instructions and Spare Parts List 1 SECTION 7 0 Installation The work station for each operator should be designed so that the operator s movements in performing the job are natural and easy A sideways sweeping motion with the Modular Series ...

Page 16: ...appropriate model of Trimmer has been selected choosing the proper handle size can be accomplished in the following manner The handles have been color coded for size as follows Tan XX Small Turquoise X Small Grey Small Blue Medium Green Large Here is a very simple procedure to determine correct handle size STEP 1 Assemble four 4 knives each with a different size handle See Section 8 2 for complete...

Page 17: ...set to allow the operator to have a comfortable position for the wrist The position which is selected will vary based on the individual work station product and operator To determine the proper position it will be necessary to observe the operator while trying various positions Select the position in which the operator s wrist appears to maintain the most neutral position and which is comfortable ...

Page 18: ... grease cup STEP 2 While holding the Trimmer pick up a handle and align the four 4 handle tabs with the four notches located on the threaded portion of the frame tube Firmly push the handle towards the bottom of the spacer ring or optional thumb support and align the handle tabs with the notches on the front of the tube as shown For the initial adjustment position the short groove on the handle sh...

Page 19: ... cup thread through the round grommet end of the strap Be sure that the ribbed surface of the strap is on top as shown Reinstall the grease cup Weave the end of the strap down and back up through the slots in the flange of the handle The strap may be pulled through the slots to adjust for size An optional secondary strap has been provided with your Modular Series II Whizard tool To install the sec...

Page 20: ...lign the disconnect lever in the notched out area of the handle Slightly open the fingers on the hand holding the trimmer Push the casing inward and hold the lever down in the handle groove with the normal operating hand Check to see that the lever is seated completely flat within the groove Release the lever and the casing should pop out and stop the blade from turning The motor will continue to ...

Page 21: ...the rubber cap of the grease cup on the handpiece with your thumb Press only until a light coating of lubricant appears on the blade in the gear tooth area During daily use the grease cup rubber cap should be depressed every 30 minutes Refill when empty WHIZARD SPECIAL GREASE COMPLIES WITH USDA H1 STANDARDS FOR USE IN FEDERALLY INSPECTED MEAT AND POULTRY PLANTS AND IS AUTHORIZED BY AGRICULTURE AND...

Page 22: ... quick gliding stroke During the cutting operation do not try to pull the blade out of a cut Let the blade do the work as you would any other cutting tool Finding the proper angle for Whizard trimming will become easy after experience and use of the tool As with any meat cutting tool your speed and efficiency is only as good as the blade sharpness In order to achieve maximum unit and operator effi...

Page 23: ...880M2 1400M2 1500M2 1932M2 and 1942M2 Only These tools are equipped with an adjustable Depth Gauge for setting a controlled product trim thickness The Depth Gauge can be adjusted for cuts up to thick A Depth Gauge Setting Device is also available To adjust depth Hold the handpiece with the blade facing downward Loosen the attachment screws at the base of the plastic depth gauge Adjust the gauge se...

Page 24: ...E USED WHEN OPERATING THIS EQUIPMENT AND DURING THE HANDLING OF BLADES ALWAYS DISCONNECT THE POWER AND REMOVE THE TOOL FROM THE FLEX SHAFT CASING PRIOR TO SERVICING Steeling For All Models Except 750M2 Use the Whizard Special Steel anytime you feel the edge of the blade needs to be raised for better cutting action Use the Whizard Special Steel against the flat ground surface on the outside surface...

Page 25: ...0M2 Only Use the Whizard Special Steel any time you feel the blade needs to be raised for better cutting action Be sure to hold the steel at the actual angle of the blade edge Running the steel at an angle greater than the factory ground angle will round over the edge and make resharpening more difficult Whizard Special Steel Use the steel lightly and always make the last pass of the steel on the ...

Page 26: ...ols have two slots in the housing Using the frame as the support point Item 3 spread open the housing The blade should fall out NOTE A slight tension on the left cover screw will allow the blade housing to stay open on its own To Re Install The Blade Turn the tool over so the blade side is up Spread open the blade housing with a screwdriver NOTE Leave a slight tension on the left cover screw so th...

Page 27: ...ightly spreading open the housing Check again for proper running clearance Retighten the left cover retaining screw If the blade is too loose in the housing adjustments can be made by slightly loosening the left cover screw and squeezing the housing lightly Check the housing for proper running clearance and retighten the left cover screw to 35 in lb 4 N m Use of the Bettcher torque wrench kit is r...

Page 28: ...housing Blade too tight in the housing Adjust blade housing Inside of flex shaft casing worn Replace casing No lubrication on flex shaft or casing Clean flex shaft and casing as described in Section 9 2 and relubricate properly Handpiece Hot Pinion gear tight in handpiece bearing Clean corrosion from the handpiece bearing and lubricate Blade tight in blade housing Adjust blade housing Handpiece be...

Page 29: ...anical bind Dull Blade Improperly sharpened blades will cause loss of production increase wear of parts and operator fatigue Sharpening can best be accomplished by use of a Whizard Model 210 Universal Blade Sharpener or Bettcher AutoEdge However the blades can be sharpened by hand See Section 9 3 Optional Thumb Support Rotates Anti rotation rib has broken off Replace Spring Lost from Flex Shaft Ca...

Page 30: ... off Removal Of The Blade From The Tool Hold the tool in your hand Loosen only the left cover retaining screw Item 1 With a screwdriver held in the opposite hand insert the screwdriver in the housing slot Item 2 Note The 1000M2 1500M2 tools have two slots in the housing Using the frame as the support point Item 3 spread open the housing The blade should fall out Unscrew the grease cup Removal Of T...

Page 31: ...auge clamps come out of the cover plate grooves Removal Of The Blade Housing And Cover Loosen cover retaining screws until the cover is free NOTE The screws will stay in the frame Remove the blade housing Pull the pinion out of the frame Attachment Screws 2 Cover Plate Grooves Depth Gauge Clamps Cover Retaining Screws 2 Cover Plate Pinion Blade Housing Frame Model 880M2 B Cover Plate Grooves Depth...

Page 32: ...h Since the bearing is not a press fit this will work in most cases If the bearing will not come out it may be necessary to run a tap into the bearing and pull on the tap If this is done then the bearing must be replaced due to damage The handpiece is now completely disassembled except for the cover retaining screws and finger guard NOTE The cover retaining screws do not normally need to removed I...

Page 33: ...AUSE CUT INJURY AFTER SHARPENING ALL ABRASIVE DUST MUST BE COMPLETELY REMOVED FROM THE HANDPIECE DISASSEMBLE THE UNIT AND CAREFULLY WASH EACH PIECE WITH HOT SOAPY WATER AND A SMALL BRUSH Be Sure To Clean All Lubricant Out Of The Inside Of Handpiece Rinse And Dry Each Piece WARNING SHARP BLADES MAY CAUSE CUT INJURY DO NOT ADJUST HANDLE OR THUMB SUPPORT WITH THE TRIMMER RUNNING OR WITH BLADE INSTALL...

Page 34: ...l of the housing When holding the housing with a new blade installed if the split in the housing touches the other side and the blade is still loose the housing needs to be replaced If a gap is seen the housing is acceptable Blade Housing Wear For Models 1000M2 1500M2 Inspect the inner diameter of the housing for wear When the housing wears to a point where the segments grooves are gone the housin...

Page 35: ...aced Hand Strap Inspect the strap for hardening and cracks If any fibers cuts or cracks are showing the strap should be replaced Knob Inspect for cracks Make sure spring tension in the metal plate is adequate Make sure the metal plate is clean and moves freely Frame Inspect the frame surfaces where the housing mounts Look for corrosion and any nicks or burrs that may prevent proper housing seating...

Page 36: ...asing and check for any flex shaft damage such as broken wires or kinking If any damage is detected replace the flex shaft Reinsert the flex shaft into the casing making certain the flange of the flex shaft is pressed against the bearing inside the casing Check the extension of the flexible shaft driver at the motor end The flexible shaft driver should extend past the motor end fitting If the shaf...

Page 37: ...ly 4 the nylon washer 3 the casing latch collar 2 or the lever mounting collar 5 and disconnect lever 6 To Reassemble the Drive End Assembly to a New Casing If using the casing disconnect place the disconnect lever 6 onto the lever mounting collar 5 Slip the casing latch collar 2 or lever mounting collar 5 with disconnect lever 6 onto the new casing Thread the nylon washer 3 onto the new casing Cl...

Page 38: ...he knurled cap 2 until the threads are free from the tube Pull the driver assembly 4 out of the tube NOTE Never use pliers on the tube as damage to the internal parts may occur Inspection of the driver assembly See Figure Below Wipe off excess grease Inspect the split bearing 5 for wear or damage Replace if required Slide the knurled cap 6 forward against the driver 7 Wiggle the bushing 8 sideways...

Page 39: ...driver assembly in the tube Push in and tighten the knurled cap until it is flush with the end of the tube Pliers may be used for this however it is not necessary to tighten beyond hand tight Allow hour dry time for the threadlocker before the assembly is put in service Replacement of the Split Bearing 3 Remove the driver assembly as described above Insert a small screwdriver into the split in the...

Page 40: ...ade Sharpener or Bettcher AutoEdge at the end of each work day Be sure to clean the blade first to remove all grease or meat particles which could coat the stone and greatly reduce its effectiveness In the event the stone becomes coated simply scrub it using hot soapy water HAND STONING Models 850M2 880M2 1000M2 1500M2 1850M2 1880M2 With the motor running apply the flat side of the stone to the ou...

Page 41: ... clean and have been inspected for wear per Section 9 2 Handpiece Bearing Installation Push the handpiece bearing in the frame bore and align the bearing flat with the frame flat The bearing should go in with minimal effort and not require pressing Do not force the bearing in If it does not go in check frame and bearing for damage or build up Pinion Installation The pinion should fit freely into t...

Page 42: ...n the threaded portion of the frame tube Firmly push the handle towards the bottom of the spacer ring or optional thumb support and align the handle tabs with the notches on the front of the tube as shown For the initial adjustment position the short groove on the handle should be on top as shown NOTE The handle can be adjusted to suit the operator and the work station by pulling the handle back a...

Page 43: ...install the grease cup Weave the end of the strap down and back up through the slots in the flange of the handle The strap may be pulled through the slots to adjust for size An optional secondary strap has been provided with your Modular Series II Whizard tool To install the secondary strap Weave the secondary strap end through the opposite handle slots similar to the method used to install the pr...

Page 44: ...ade after the blade is installed Tighten the two attachment screws Model 880M2 B Model 1400M2 Installation Of The Adjustable Disc Gauge For 850M2 1000M2 and 1300M2 Slide the depth gauge downward along the cover plate grooves until the depth gauge clamps catch in position Final height adjustment can be made after the blade is installed Tighten the two attachment screws Depth Gauge Cover Plate Groov...

Page 45: ...nce For more information refer to section 8 3 Operating Procedures 9 5 Preventive Maintenance CAUTION USE ONLY BETTCHER WHIZLUBE At least once each week more frequently for multi shift operation the flex shaft casing should be cleaned inspected and lubricated as follows Exterior Of Casing Clean the exterior of the casing with a mild detergent For best results use Whizard EXTRA Heavy Duty Cleaner d...

Page 46: ...ontainer Rinse thoroughly with water 10 2 Cleaning After Daily Use Disassemble and clean thoroughly daily Remove the blade and blade housing and clean them with a brush and cleaner For best results clean the Whizard Trimmer with EXTRA Heavy Duty Cleaner diluted according to the directions on the container Rinse thoroughly with water and dry Remove the hand strap from the handpiece per the instruct...

Page 47: ...NDUSTRIES INC REV June 28 2012 Page 41 SECTION 11 0 Spare Parts List Bettcher Industries Inc proudly manufactures quality parts for your Bettcher equipment For optimum performance of your Bettcher equipment use only parts manufactured by Bettcher Industries Inc ...

Page 48: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 42 11 1 Head Assembly 750M2 1 2 3 4 5 6 7 9 8 10 12 11 13 ...

Page 49: ...808 183382 184809 Small 183379 184810 183383 184811 Medium 183380 184812 183384 184813 Large 183381 184814 183385 184815 Head Assembly Includes Items 3 10 183021 183022 1 Handle Retaining Knob 183086 183086 2 Hand Strap Primary 183065 183065 Hand Strap Secondary Not Shown 183121 183121 3 Grease Cup 173191 173191 Parts for Grease Cup Not Shown Retainer Ring Only 173190 173190 Bulb and Washer 173208...

Page 50: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 44 11 2 Head Assembly 850M2 1 2 3 4 5 6 7 9 8 10 12 14 11 13a 13b 13c 13d 13 ...

Page 51: ...5 Head Assembly Includes Items 3 10 183023 183024 1 Handle Retaining Knob 183086 183086 2 Hand Strap Primary 183065 183065 Hand Strap Secondary Not Shown 183121 183121 3 Grease Cup 173191 173191 Parts for Grease Cup Not Shown Retainer Ring Only 173190 173190 Bulb and Washer 173208 173208 Base and Fitting 173187 173187 4 Frame Assembly 183896 183897 5 Bearing 183060 183060 6 Pinion 183063 183063 7 ...

Page 52: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 46 11 3 Head Assembly 880M2 B 1 2 3 4 5 6 7 8 10 9 11 13 12 14 ...

Page 53: ...831 Medium 183412 184832 183416 184833 Large 183413 184834 183417 184835 Head Assembly Includes Items 3 11 183025 183026 1 Handle Retaining Knob 183086 183086 2 Hand Strap Primary 183065 183065 Hand Strap Secondary Not Shown 183121 183121 3 Grease Cup 173191 173191 Parts for Grease Cup Not Shown Retainer Ring Only 173190 173190 Bulb and Washer 173208 173208 Base and Fitting 173187 173187 4 Frame A...

Page 54: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 48 11 4 Head Assembly 880M2 S 1 2 3 4 5 6 7 8 10 9 11 13 12 14 ...

Page 55: ...841 Medium 183428 184842 183432 184843 Large 183429 184844 183433 184845 Head Assembly Includes Items 3 11 183027 183028 1 Handle Retaining Knob 183086 183086 2 Hand Strap Primary 183065 183065 Hand Strap Secondary Not Shown 183121 183121 3 Grease Cup 173191 173191 Parts for Grease Cup Not Shown Retainer Ring Only 173190 173190 Bulb and Washer 173208 173208 Base and Fitting 173187 173187 4 Frame A...

Page 56: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 50 11 5 Head Assembly 1850M2 1 2 3 4 5 6 7 9 8 10 12 11 14 13a 13b 13c 13d 13 ...

Page 57: ...55 Head Assembly Includes Items 3 10 183029 183030 1 Handle Retaining Knob 183086 183086 2 Hand Strap Primary 183065 183065 Hand Strap Secondary Not Shown 183121 183121 3 Grease Cup 173191 173191 Parts for Grease Cup Not Shown Retainer Ring Only 173190 173190 Bulb and Washer 173208 173208 Base and Fitting 173187 173187 4 Frame Assembly 183896 183897 5 Bearing 183060 183060 6 Pinion 183063 183063 7...

Page 58: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 52 11 6 Head Assembly 1880M2 1 2 3 4 5 6 7 8 10 9 13 14 12 11 ...

Page 59: ...1 Medium 183460 184862 183464 184863 Large 183461 184864 183465 184865 Head Assembly Includes Items 3 11 183031 183032 1 Handle Retaining Knob 183086 183086 2 Hand Strap Primary 183065 183065 Hand Strap Secondary Not Shown 183121 183121 3 Grease Cup 173191 173191 Parts for Grease Cup Not Shown Retainer Ring Only 173190 173190 Bulb and Washer 173208 173208 Base and Fitting 173187 173187 4 Frame Ass...

Page 60: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 54 11 7 Head Assembly 1000M2 1 2 14 3 4 5 6 7 9 8 10 12 11 13a 13b 13c 13d 13 ...

Page 61: ... Knob 183086 183086 2 Hand Strap Primary 183065 183065 Hand Strap Secondary Not Shown 183121 183121 3 Grease Cup 173191 173191 Parts for Grease Cup Not Shown Retainer Ring Only 173190 173190 Bulb and Washer 173208 173208 Base and Fitting 173187 173187 4 Frame Assembly 184362 184363 5 Bearing 183060 183060 6 Pinion 183154 183154 7 Cover with Special Steeling Device 183163 183163 Repair Kit Not Show...

Page 62: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 56 11 8 Head Assembly 1300M2 1 2 3 4 5 6 7 9 8 10 11 12 14 13a 13b 13c 13d 13 ...

Page 63: ... Retaining Knob 183086 183086 2 Hand Strap Primary 183065 183065 Hand Strap Secondary Not Shown 183121 183121 3 Grease Cup 173191 173191 Parts forCup Not Shown Retainer Ring Only 173190 173190 Bulb and Washer 173208 173208 Base and Fitting 173187 173187 4 Frame Assembly 184362 184363 5 Bearing 183060 183060 6 Pinion 183154 183154 7 Cover with Special Steeling Device 183164 183164 Repair Kit Not Sh...

Page 64: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 58 11 9 Head Assembly 1400M2 1 2 3 4 14 12 13 11 5 6 7 8 10 9 ...

Page 65: ...1 Medium 183211 184892 183215 184893 Large 183212 184894 183216 184895 Head Assembly Includes Items 3 11 183173 183174 1 Handle Retaining Knob 183086 183086 2 Hand Strap Primary 183065 183065 Hand Strap Secondary Not Shown 183121 183121 3 Grease Cup 173191 173191 Parts for Grease Cup Not Shown Retainer Ring Only 173190 173190 Bulb and Washer 173208 173208 Base and Fitting 173187 173187 4 Frame Ass...

Page 66: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 60 11 10 Head Assembly 1500M2 1 2 3 14 13 12 11 9 10 8 7 6 5 4 ...

Page 67: ...01 Medium 183227 184902 183231 184903 Large 183228 184904 183232 184905 Head Assembly Includes Items 3 11 183175 183176 1 Handle Retaining Knob 183086 183086 2 Hand Strap Primary 183065 183065 Hand Strap Secondary Not Shown 183121 183121 3 Grease Cup 173191 173191 Parts for Grease Cup Not Shown Retainer Ring Only 173190 173190 Bulb and Washer 173208 173208 Base and Fitting 173187 173187 4 Frame As...

Page 68: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 62 11 11 Head Assembly 1930M2 1 2 3 4 5 6 7 9 8 10 12 11 13 ...

Page 69: ...008 184919 Large 185006 184920 185009 184921 Head Assembly Includes Items 3 10 185053 185054 1 Handle Retaining Knob 183086 183086 2 Hand Strap Primary 183065 183065 Hand Strap Secondary Not Shown 183121 183121 3 Grease Cup 173191 173191 Parts for Grease Cup Not Shown Retainer Ring Only 173190 173190 Bulb and Washer 173208 173208 Base and Fitting 173187 173187 4 Frame 185061 185062 5 Bearing 18306...

Page 70: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 64 11 12 Head Assembly 1932M2 1 2 3 4 5 6 7 8 10 9 11 12 13 14 ...

Page 71: ...5090 184926 185093 184927 Head Assembly Includes Items 3 11 185112 185113 1 Handle Retaining Knob 183086 183086 2 Hand Strap Primary 183065 183065 Hand Strap Secondary Not Shown 183121 183121 3 Grease Cup 173191 173191 Parts for Grease Cup Not Shown Retainer Ring Only 173190 173190 Bulb and Washer 173208 173208 Base and Fitting 173187 173187 4 Frame 185061 185062 5 Bearing 183060 183060 6 Pinion 1...

Page 72: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 66 11 13 Head Assembly 1933M2 1 2 3 4 5 6 7 10 9 11 13 12 14 8b 8a 8c 8d 8 ...

Page 73: ...5056 1 Handle Retaining Knob 183086 183086 2 Hand Strap Primary 183065 183065 Hand Strap Secondary Not Shown 183121 183121 3 Grease Cup 173191 173191 Parts for Grease Cup Not Shown Retainer Ring Only 173190 173190 Bulb and Washer 173208 173208 Base and Fitting 173187 173187 4 Frame 185061 185062 5 Bearing 183060 183060 6 Pinion 185063 185063 7 Cover with Special Steeling Device 185071 185071 Repai...

Page 74: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 68 11 14 Head Assembly 1940M2 1 2 3 13 11 10 12 4 5 6 7 9 8 ...

Page 75: ...032 184937 Large 185030 184938 185033 184939 Head Assembly Includes Items 3 10 185057 185058 1 Handle Retaining Knob 183086 183086 2 Hand Strap Primary 183065 183065 Hand Strap Secondary Not Shown 183121 183121 3 Grease Cup 173191 173191 Parts for Grease Cup Not Shown Retainer Ring Only 173190 173190 Bulb and Washer 173208 173208 Base and Fitting 173187 173187 4 Frame 185061 185062 5 Bearing 18306...

Page 76: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 70 11 15 Head Assembly 1942M2 1 2 3 4 5 6 7 8 10 9 11 13 12 14 ...

Page 77: ...5102 184944 185105 184945 Head Assembly Includes Items 3 11 185114 185115 1 Handle Retaining Knob 183086 183086 2 Hand Strap Primary 183065 183065 Hand Strap Secondary Not Shown 183121 183121 3 Grease Cup 173191 173191 Parts for Grease Cup Not Shown Retainer Ring Only 173190 173190 Bulb and Washer 173208 173208 Base and Fitting 173187 173187 4 Frame 185061 185062 5 Bearing 183060 183060 6 Pinion 1...

Page 78: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 72 11 16 Head Assembly 1943M2 7 1 2 3 14 12 13 11 4 5 6 10 9 8b 8c 8a 8d 8 ...

Page 79: ...5060 1 Handle Retaining Knob 183086 183086 2 Hand Strap Primary 183065 183065 Hand Strap Secondary Not Shown 183121 183121 3 Grease Cup 173191 173191 Parts for Grease Cup Not Shown Retainer Ring Only 173190 173190 Bulb and Washer 173208 173208 Base and Fitting 173187 173187 4 Frame 185061 185062 5 Bearing 183060 183060 6 Pinion 185063 185063 7 Cover with Special Steeling Device 185072 185072 Repai...

Page 80: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 74 11 17 Flex Shaft and Casing 1 2 3 4 6 5 8 7 1 3 ...

Page 81: ...3852 183853 183854 1 Casing Assembly 183771 183772 183773 183771 183772 183773 2 Casing Latch Collar 183111 183111 183111 3 Flex Shaft 183837 183838 183839 183837 183838 183839 4 Nylon Washer 123314 123314 123314 123314 123314 123314 Drive End Assembly Includes Items 5 and 6 183099 183099 183099 183099 183099 183099 5 Drive End Sub Assembly 183129 183129 183129 183129 183129 183129 6 Driver Assemb...

Page 82: ...TECHNICAL BETTCHER LARGE MODULAR SERIES II WHIZARD MANUAL INDUSTRIES INC REV June 28 2012 Page 76 11 18 Post Handle Optional 7 8 9 2 4 10 1 3 5 6 ...

Page 83: ...Continued ITEM DESCRIPTION 183620 UNIVERSAL POST HANDLE KIT QTY 1 Clamp Ring 183621 1 2 Post 183622 1 3 Hex Washer Head Bolt 183623 1 4 Hex Flange Nut 183633 1 5 Handle Extra Small 183043 1 6 Arm Rest Assembly 183624 1 7 Arm Rest Strap Assembly 183630 1 8 Knob Assembly 183626 1 9 45º Elbow 183631 1 10 Grease Fitting 102273 1 ...

Page 84: ...s Part Number Description 183289 1850M2 Serrated Blade 183265 1000M2 1500M2 Serrated Blade 183266 1300M2 1400M2 Serrated Blade 185067 1930M2 1933M2 Serrated Blade 185069 1940M2 1943M2 Serrated Blade Blade Sharpening and Steeling Equipment Part Number Description 100660 Special Stone 100642 Whizard Special Steel 100650 Ceramic Sharpener 163076 750 EdgeMaster 163071 850 880 EdgeMaster 163069 1000 15...

Page 85: ...ution Part Number Description 184331 Case of EXTRA Cleaner four 1 gallon jugs 184332 EXTRA Cleaner 1 gallon jug 11 20 Handle Options Molded Handles Flanged Flangeless Disconnect Flanged Disconnect Flangeless Large Green 183040 183918 183045 183937 Medium Blue 183041 183919 183046 183938 Small Gray 183042 183920 183047 183939 X Small Turquoise 183043 183921 183048 183940 XX Small Tan With Spacer Ri...

Page 86: ...Instruction may be ordered by quoting the Document ID as listed below Document ID Manual 183130 Document Description Operating Instructions and Spare Parts List for Large Modular Series II Whizard Tools Issued November 15 1999 Operating Instructions for other Whizard Trimmer Models may be requested by quoting the model designation of the tool as shown on the identification plate on the Whizard Tri...

Page 87: ...r or Bettcher Representative United States of America Bettcher Industries Inc 6801 State Route 60 Birmingham Ohio 44889 U S A Tel 1 440 965 4422 Fax 1 440 965 4900 Switzerland Bettcher GmbH Pilatusstrasse 4 CH 6036 Dierikon SWITZERLAND Tel 0 41 41 348 0220 Fax 0 41 41 348 0229 Brazil Bettcher do Brasil Comércio de Máquinas Ltda Av Fagundes Filho 145 Cj 101 102 São Judas São Paulo SP CEP 04304 010 ...

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