Bestway Field-Pro IV 1200 Operator'S Manual Download

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Except as set forth above,

Bestway shall have no obligation or liability of any kind on

account of its equipment and shall not be liable for special or consequential damages.

Bestway makes no other warranty, expressed or implied, and, specifically, Bestway disclaims

any implied warranty or merchantability or fitness for a particular purpose. Some states or

provinces do not permit limitations or exclusions of implied warranties or incidental or conse-

quential damages, so the limitations or exclusion in this warranty may not apply.

This warranty is subject to any existing conditions of supply, which may directly affect our

ability to obtain materials or manufacture replacement parts.

Bestway reserves the right to make improvements in design or changes in specifications at any

time, without incurring any obligation to owners of units previously sold.

No one is authorized to alter, modify or enlarge this warranty nor the exclusions, limitations

and reservations.

Summary of Contents for Field-Pro IV 1200

Page 1: ...C 2021 Iowa Street Hiawatha Kansas 66434 USA Phone 785 742 2949 FAX 785 742 2190 Call Toll Free 1 877 390 4480 www bestway inc com DOM BW015 Revision F OPERATOR S MANUAL Effective May 2013 Last Edit May 2013 1200 ...

Page 2: ...s been carefully designed and ruggedly built to provide many years of dependable service in return for your investment This manual has been prepared to assist you in the operation and maintenance of your Field Pro IV sprayer and to provide the necessary part numbers to keep it in near original condition Sprayer Serial Number ___________________________ Optional Foamer Serial Number________________...

Page 3: ...ation E2 Grease Fittings E2 Wheel Bearings E2 Line Strainer Maintenance E4 Sprayer Nozzle Maintenance E4 Spray Tip Care E4 Tip Replacement E5 Boom Breakaway Adjustment E6 Inner Section Adjustment E6 Outer Section Adjustment E7 Variable Ride Boom Suspension E8 Tire Pressure E10 Wheel Bearing Replacement E10 Tread Width Adjustment E11 Preparation For Storage E13 Troubleshooting F1 Field Pro IV Opera...

Page 4: ...erial number plate for the sprayer is located on the right side of the mainframe near the front It is suggested that the serial number also be recorded in the space provided in the front of this manual Always provide the serial number and model numbers when ordering parts from your BESTWAY dealer or anytime correspondence is made with Bestway Inc A3 Frame Serial Number ...

Page 5: ...AFETY AND THE SAFETY OF OTHERS FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH THIS SYMBOL MEANS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED If you have questions not answered in this manual require additional copies or the manual is damaged please contact your dealer or Bestway Inc 2021 Iowa Street Hiawatha KS 66434 TELEPHONE 785 742 2949 FAX 785 742 2190 A4 ...

Page 6: ...uarded Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices The IMPORTANT no...

Page 7: ...ts will be warranted for ninety 90 days from date of purchase or the remainder of the original equipment warranty period whichever is longer Under no circumstances will it cover any merchandise or components thereof which in the opinion of Bestway has been subjected to misuse unauthorized modifications alteration an acci dent or if repairs have been made with parts other than those obtainable thro...

Page 8: ...itations or exclusions of implied warranties or incidental or conse quential damages so the limitations or exclusion in this warranty may not apply This warranty is subject to any existing conditions of supply which may directly affect our ability to obtain materials or manufacture replacement parts Bestway reserves the right to make improvements in design or changes in specifications at any time ...

Page 9: ...A8 SPECIFICATIONS ...

Page 10: ...457mm to H2 69 in 1753 mm J Boom width folded 133 in 3378 mm K Tread width Standard axle 80 120 in 2032 3048 mm Wide axle 120 152 in 3048 3861 mm Weights 1 200 Gal Tank w 80 Boom Empty weight 7500 lbs 3404 kg Tongue weight 1020 lbs 463 kg empty 2650 lbs 1203 kg est full of water 3288 lbs est full of 11 6 gal product Payload 13 920 lbs 6318 kg max Boom weight 2 400 lbs 1089 kg tongue weights are es...

Page 11: ...A10 A C D E G P N 67657 A P N DEC HAZ01 A Safety Sign Locations B C F P N DEC HAZ08 A ...

Page 12: ...A11 P N SW001 C P N 67671 C P N DEC HAZ02 D G P N 67672 C P N 60962 D G P N SW202 D G P N SW900 E P N DEC HAZ05 F P N DEC MT4163 G P N 67673 B ...

Page 13: ...stall Safety Signs Be sure that the installation area is clean and dry Decide on the exact position before you remove the backing paper Remove the smallest portion of the split backing paper Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place Slowly peel back the remaining paper and carefully smooth the remaining portion of the dec...

Page 14: ...ural chemicals with care as required by the chemical manufacturer s recommendations This includes but is not limited to the following safety precautions Do not spray chemicals when the wind is in excess of the label recommendations Never allow chemical to contact the skin or eyes Wear approved protective equipment and clothing This equipment includes but is not limited to a protective hat goggles ...

Page 15: ...shing between appropriate chemical changes is required WARNING Before leaving the tractor cab wear personal protective equipment as required by the pesticide use instructions When re entering the cab remove protective equipment and store either outside the cab in a closed box or some other type of sealable container or inside the cab in a pesticide resistant container such as a plastic bag Clean y...

Page 16: ...or extending the boom wings Serious injury or death from electrocution could occur if the wings come in contact with power lines Always maintain correct tire pressure Do not inflate above the recommended pressure Check wheels and tires regularly for low pressure cuts bubbles damaged rims loose or missing lug bolts and nuts Restrict towing speed to 25 MPH empty 10 MPH loaded Do not remove safety de...

Page 17: ...LOWED Do not carry passengers anywhere on or in the tractor or equipment except as required for operation Be especially observant of the operating area and terrain watch for holes rocks or other hidden hazards Always inspect the area prior to operation DO NOT operate near the edge of drop offs or banks DO NOT operate on steep slopes as overturn may result Operate up and down not across intermediat...

Page 18: ...al laws governing highway safety and movement of farm machinery on public roads Always operate equipment in a position to provide maximum visibility at all times Make allowances for increased length and weight of the equipment when making turns stopping the unit etc Remember Your best assurance against accidents is a careful and responsible operator If there is any portion of this manual or functi...

Page 19: ...B6 ...

Page 20: ... center line of the PTO shaft 2 Adjust sprayer hitch position if necessary to a setting that allows the trailer to tow in a level position when hitched to the tractor A total of four holes in the hitch mounting bracket permit the choice of three different mounting positions 3 Securely attach to towing unit Connect sprayer to the tractor using a high strength 1 1 8 1 1 2 hitch pin with a locking ha...

Page 21: ...ommended Before applying pressure to the hydraulic system make sure all connections are tight and that hoses and fittings have not been damaged Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin causing injury and or infection Always clean hose ends to remove any dirt before connecting couplers to tractor ports 5 Install the Raven spray controller unit in the tract...

Page 22: ...s directly to the battery and not to another power source Batteries can hurt you They can be dangerous They contain acid that can burn you gas that can explode or ignite and enough electricity to burn you 7 If the sprayer is equipped with a foam marker install the foamer control box in a convenient location in the tractor cab Connect the leads to an adequate source of 12 volt power If the power le...

Page 23: ...oose another suitable mounting location in the tractor cab For further information on the function of this control box refer to the Boom Control Section under Operation 9 Connect the wiring harnesses leading into the tractor to the appropriate controls including the boom control switch box and the spray controller unit 10 Depending on the hydraulic system of the tractor used to tow the sprayer adj...

Page 24: ...adjusted to match pressure and flow requirements In general there are three types of hydraulic systems used on agricultural tractors Load Sensing also known as pressure flow compensating closed center LS Pressure Compensating Closed Center PC and Open Center OPEN The flow of hydraulic oil is regulated in a different manner for each type of system If you are in doubt about the type of system used o...

Page 25: ...age the pump by actuating the appropriate hydraulic remote valve and adjust the tractor rpm to the speed that will be used when spraying Do not continue to operate the pump if pressure is not indicated immediately 9 Unfold boom slowly and carefully See boom operation in the Operation section Position boom so the nozzles can all be observed easily Make sure no person or object is in the path of the...

Page 26: ...e tank rinse system to make sure they are operating properly Controller Installation In most cases the Field Pro IV will come from the factory with a Raven sprayer control pre installed However the Field Pro IV can also be ordered with the base deluxe plumbing plate and 3 4 valve plates as well which permits the owner to install any compatible control system desired Keep in mind that the deluxe ba...

Page 27: ...avel speed Installation The Raven installation manual should provide most of the installation information required However the fol lowing instructions are intended to help when mounting the Raven flow meter into the existing plumbing on the Field Pro IV sprayer 1 Disassemble the plumbing as illustrated in Figure 1 2 Re Locate gauge tee next to valve stack inlet as illustrated in Figure 2 3 Install...

Page 28: ...oximity sensor it is mounted behind the left wheel on the backside of the axle 5 Connect wiring as shown in diagram on page C10 Raven 450 Spray Control Kit REF P N DESCRIPTION QTY 1 RE063 0171 894 1 1 2 BUTTERFLY VALVE 1 2 RE063 0171 793 FLOW METER RFM 60P 1 3 150 G GASKET FLANGED FITTING 2 FC200 CLAMP 2 FLANGED FITTING not shown 2 C9 ...

Page 29: ...C10 Raven 450 Spray Wiring Diagram ...

Page 30: ...ide most of the installa tion information required However the following instructions are intended to help when mounting the Raven flow meter into the existing plumbing on the Field Pro IV sprayer 1 Disassemble the plumbing as illus trated in Figure 3 2 Re Locate gauge tee next to valve stack inlet as illustrated in Figure 2 3 Install the remaining plumbing using the flow meter and butterfly valve...

Page 31: ...g controller compo nents 5 Connect wiring as shown in diagram on page C13 Raven 440 Spray Control Kit REF P N DESCRIPTION QTY 1 RE063 0172 125 Butterfly Valve 1 1 2 RE063 0171 793 Flow Meter RFM 60P 1 3 150 G Gasket 2 Manifold Fitting 2 FC200 Clamp 2 Manifold Fitting Not Shown 2 ...

Page 32: ...C13 Raven 440 Spray Wiring Diagram ...

Page 33: ...tighten the jam nut With the set screw backed out the dump valve can open allowing oil to flow directly back to the tractor reservoir When any boom function switch on the boom cab control box is activated this valve will close and the oil flow will be supplied to the activated boom function To switch the sprayer back to closed center operation adjust the set screw back in Be careful not to over ti...

Page 34: ...k Fill valve 1 Shut off engine on towing tractor and engage parking brake 2 Make sure Quick Fill valve is closed 3 Remove cap on Quick Fill valve and connect hose from nurse tank 4 Start pump on auxiliary equipment to pressurize fill hose 6 If applicable open valve on fill hose or nurse tank 7 Open Quick Fill valve to begin filling 8 When tank is full close Quick Fill valve and reverse the previou...

Page 35: ...or handle to unlock scissors lift mounting bracket 3 Set pump inlet selector valve to draw from main tank Close inductor discharge valve and open the sparge and induction valves 4 Activate tractor remote valve to engage pump and close down the sparge valve to achieve 60 80 psi manifold pressure 5 Remove inductor lid Measure out and add appropriate amount of chemical as prescribed by the product la...

Page 36: ...arge valve when inductor tank is empty 8 Close induction valve and raise inductor tank to transport position Pull outward and upward on inductor handle to unlock scissors lift mounting bracket Secure inductor with stow lock pin 9 Allow pump to operate for a sufficient amount of time to mix all chemicals Refer to chemi cal label for suggested mixing duration ...

Page 37: ...ion The two switches toward the left end of the control box control the folding and unfolding of the wings Push the switches down to unfold the wings and push them up to fold the wings To raise and lower individual wing tips use the two switches to the right end of the control box Push a switch up to raise a wing tip or push a switch down to lower a wing tip Reaction speed of the boom functions ma...

Page 38: ...oom wing tilt until level with center section Make sure no person or object is in the path of the wings especially when folding or unfolding Be aware of the boom location at all times Stay away from power lines when folding or unfolding wings Always retract and lock wings except during application Make sure when unfolding boom sprayer is attached to a towing vehicle Never fold or unfold the booms ...

Page 39: ...der to follow varying ground contours such as terraces and waterways Retracting Boom Wings To retract boom wings follow the above steps in reverse Be sure to reposition stow locks from unlock position to lock position To avoid damage to the wings and or sprayer always make sure the center section is raised to its full height before attempting to fold the wings into the transport position NOTE IMPO...

Page 40: ...ayer pump 3 Toggle boom switches to their on position for each of the boom sections 4 If controller is equipped with an Auto Manual function make sure it is switched to Auto 5 As you enter the field to the point where you will begin spray ing turn Master boom switch to the on position 6 Maintain your usual tractor speed for spraying Moderate changes in tractor speed will not affect the application...

Page 41: ...es where the pressure within the systems is beyond the bounds of the controller you may wish to manually reduce the pressure to the regulating valve and boom valves by partially closing the throttling valve In most cases it is best to start with the throttling valve closed as far as possible while still providing enough pressure to operate the boom satisfac torily Pump Valve While operating the sp...

Page 42: ...dance System for operating instruc tion Controlling Drift Drift can be defined as the movement of spray droplets outside the intended target It is one of the biggest environmental concerns chemical applicators face D9 50 gallon foam solution tank Foam Guidance Pump Unit ...

Page 43: ...as more to do with the chemical s characteristics than the sprayer or spray pattern Factors Affecting Drift Wind speed and direction Since chemical particles can be carried by the wind stronger winds are obviously more likely to cause drift A doubling of wind speed generally doubles the horizontal distance droplets will travel Relative humidity In general the lower the humidity the greater the dri...

Page 44: ...e drift while spraying chemicals with the Field Pro IV Spray when wind velocity and direction doesn t favor drift Do not spray when winds are gusty or under any condition which will allow drift to move to an off target area That includes spraying when wind is blowing toward a crop that doesn t have a resistant gene such as Roundup Ready crops Use a combination of nozzles and spray pressures that m...

Page 45: ...ry coarse droplets Nozzles which produce fine droplets are usually recommended for post emergence applications which require excellent coverage on leaf surfaces The most common nozzles used in agriculture are those which produce medium sized droplets These can be used for contact and systemic herbicides preemergence surface applied herbicides insecticides and fungicides Remember that a spray nozzl...

Page 46: ...nge from one tip to another simply rotate the turret until you hear a click Because the 360 degree turrets feature positive shutoffs between each tip outlet you can also use the turret to shut off individual spray tips on the boom Simply rotate the turret to a click position between spray tip outlets This feature is particularly useful when you need to change nozzle spacing or reduce the swath wid...

Page 47: ... to main tank open sparge valve for agitation and close tank rinse valve This allows rinse water to circulate through plumbing and valves while further rinsing main tank 6 Discharge rinse through boom valves and spray nozzles preferably in the field where you have been spraying Cycle the boom section valves off and on at least three times to flush the flow back line between the boom section valves...

Page 48: ...hemical change using the built in Rinse System If a film is detected on the interior of the tank add 2 to 3 pounds of detergent to 50 gallons of water Refer to the Rinse System section of this manual for more information on this step 3 If possible apply all rinse water from the tank on a field that has been previously sprayed Most pesticides are very safe unless they are used in a highly concentra...

Page 49: ...tting thor oughly before using any grease gun The Field Pro IV is equipped with only twelve grease fittings on the entire machine All are located on the boom pivot points as shown in the photos on page E3 Wheel Bearings Wheel bearings should be repacked with clean heavy duty axle grease approximately once a year or at the beginning of each season Follow the procedure outlined for wheel bearing rep...

Page 50: ...E3 50 Hours 12 Hours 2 places 12 Hours 2 places 12 Hours Grease Zerk Locations ...

Page 51: ...head and remove the steel screen cartridge In the event a replacement screen is required or you have a need for a screen with larger or smaller mesh openings contact your Bestway dealer or Bestway Inc Sprayer Nozzle Maintenance Spray Tip Care Careful cleaning of clogged spray tips can mean the difference between a clean field and one with weed streaks Keep in mind however that some spray tips part...

Page 52: ...er Unfortunately tip wear may not be detected by visually inspecting a nozzle The best way to determine if a spray tip is excessively worn is to compare the flow rate of the old tip to that of a new one using an accurate graduated collection container and a timing device Spray tips are considered excessively worn and should be replaced when their flow exceeds the flow of a new tip by 10 percent Wh...

Page 53: ... designed to mechanically breakaway in the event the boom contacts an im movable object The breakaway tension on both booms has been preset at the factory for average conditions Nominal spring coil gap is between 1 8 and 9 64 You may wish to increase or decrease the required breakaway force to match your spraying conditions To increase or decrease the resistance on the breakaway mechanism tighten ...

Page 54: ...the adjustment screw Some hydraulic fluid may leak from the valve due to pressure in the cylinder 3 Using an allen wrench turn the adjustment screw clockwise to increase the breakaway pres sure or counterclockwise to decrease the pressure When making adjustments it is suggested that you start with a 1 4 rotation on the screw If the pressure relief valve is over tightened the wing will not break aw...

Page 55: ... section lift cylinders is larger than the accumulators on the wing lift cylinders This larger center section accumulator also has a needle valve plumbed in the inlet to provide the operator with the ability to adjust the suspension according to the terrain being traveled Adjusting the Variable Ride Boom Suspension The V RideTM boom suspension accumulator is located behind the trailer axle on the ...

Page 56: ...n the extreme clockwise position fully closing the valve Operating the sprayer with this needle valve fully closed will provide no suspension for the boom and could eventually cause severe damage to the boom components E9 To avoid serious injury or death Transport Lock Brackets must always be in Locked Position and sprayer must be attached to a towing vehicle while working beneath sprayer WARNING ...

Page 57: ... washer 4 Slide hub from axle spindle using a hub puller if necessary 5 Remove bearing cups from hub and discard Thoroughly clean wheel hub and dry 6 Press in new bearing cups with thickest edges facing in 7 Pack bearings with heavy duty wheel bearing grease thoroughly forcing grease between roller cone and bearing cage Also fill the space between the bearing cups in the hub with grease 8 Place in...

Page 58: ...s in park DANGER Before making any adjustments to the axle make sure that the sprayer frame is adequately supported without any weight on the tire or axle The tire tread width may be adjusted to accommodate a variety of row widths and cropping programs The adjustable axle may be adjusted to any position between 80 and 120 on standard axle models and 112 to 152 on wide axle models To adjust the tre...

Page 59: ...d plate of the axle stub tube point B as shown in the picture below For the wheel spacings listed below this dimension should be as shown When finished with the adjustment of both axle stubs measure the center to center distance between the tires to verify spacing accuracy NOTE Do not remove the clamping plate that secures the axle stub in position Loosen the mounting bolts only enough to allow th...

Page 60: ... careful manner 3 Clean all exterior surfaces of the sprayer using clean water and detergent 4 Touch up all metal surfaces where paint has been scratched or damaged to prevent rust 5 Lubricate and grease all lubrication points 6 Hand wash all nozzles strainers and check caps Install new diaphragms in the check caps and reinstall on the nozzle bodies 7 Drain the foam marker tank by removing the str...

Page 61: ...an the filter on the foam marker air pump 13 Cover all unplugged connectors for protection against the weather 14 If possible block up the main trailer axle and reduce the air pressure in the tires during long term storage E14 Glycol is a primary component of antifreeze and is poiso nous if ingested Follow all precautions as if it were any pesticide Be especially careful to avoid puddles that pets...

Page 62: ...m pressure too low Pump running too slowly Check oil flow setting on tractor while spraying and needle valve seating on pump motor Tank sparge on 100 Partially close tank sparge valve Strainer plugged Remove strainer bowl and clean Pressure regulating valve closed too far Open throttling valve Tank spin rinse left on Shut off spin rinse System pressure too high Throttling valve opened too far Part...

Page 63: ...il is by passing the gears and failing to turn the shaft Refer to the instructions in the pump manual to adjust the needle valve Pump is not primed Refer to the pump manual for instructions on checking and priming the pump Pump will not develop pressure Restrictions in the plumbing Check for clogged strainers collapsed hoses standard port valves or undersized plumbing Insufficient shaft speed Have...

Page 64: ...G1 PARTS LISTING ...

Page 65: ...t Saddle FPIV 1000 1200 1 11 73973 Wment Frame FPIV1000 1200 1 12 B38 112 Bolt 3 8NC x 1 1 2 Gr5 ZP 16 FW38 Washer Flat 3 8 ZP 32 LW38 Washer Lock 3 8 ZP 16 N38 Nut 3 8NC Gr5 ZP 16 13 72441 Flat Tank Stop Wear Strip 2 14 72440 Plate Tank Stop Front Top 1 15 B14 34FSC Bolt 1 4NC x 3 4 Flat Head Socket Cap 4 LN14 Nut Lock 1 4NC ZP 4 16 B12 112 Bolt 1 2NC x 1 1 2 Gr5 ZP 2 LW12 Washer Lock 1 2 ZP 2 N1...

Page 66: ...ent Frame Support FPIV 1 34 B12 2 Bolt 1 2NC x 2 Gr5 ZP 2 FW12 Washer Flat 1 2 ZP 4 LW12 Washer Lock 1 2 ZP 2 N12 Nut 1 2NC Gr5 ZP 2 35 B12 2 Bolt 1 2NC x 2 Gr5 ZP 2 LW12 Washer Lock 1 2 ZP 2 N12 Nut 1 2NC Gr5 ZP 2 36 61444 Jack Tongue 15 7000lbs 1 37 69359 Hitch Assy Cat 3 w Clevis Painted 1 69394 Hitch Kit PPI331 Perfect Hitch Parts Painted 1 61394 Neoprene Cushion Replacement Perfect Hitch 6936...

Page 67: ... Washer Flat 1 4 ZP 8 LN14 Nut Lock 1 4 ZP 8 54 69277 Electrical Receptacle Stow 1 55 B14 12 Bolt 1 4NC x 1 2 2 LN14 Nut Lock 1 4 ZP 2 56 EL 34PP Elbow 3 4 mpt x 3 4 hb Polypro 1 57 HC 34 Clamp Worm Gear 3 4 Hose 11 16 1 1 4 S S 2 58 EPDM34 Hose EPDM 3 4 300psi 1 59 A 34PP Barb 3 4 mpt x 3 4 hb Polypro 1 60 60146 Valve Fresh Water 1 61 73865 Wment Fresh Water Valve Mtg Bracket 1 62 RU14 1 134 U Bo...

Page 68: ...Danger Toxic Chemicals 1 72 67657 Decal Warning Max Speed 25 MPH 1 73 DEC HAZ08 Decal Warning Tip Over Hazard 1 74 DEC HAZ01 Decal Warning High Pressure Fluid 1 75 DEC HAZ09 Decal Tire Pressure 2 76 Serial Number 77 70693 Control Plumbing 3 section 1 70694 Control Plumbing 4 section 1 G5 ...

Page 69: ...G6 ...

Page 70: ...G7 BASE PLUMBING ...

Page 71: ...p 2 Hose S S 4 14 M220BRB Barb 2 Full Port Manifold x 2 hb Polypro 1 15 MVS220CF Ball Valve Stubby 2 Full Port Manifold 2 16 M220BRB90 Elbow 2 Full Port Manifold x 2 HB 2 17 BF222BD Bolted Tank Flange 2 Full Port Bottom Drain 2 18 VC200 Cap Vent Anti Vortex 2 1 19 MVSF220FP Ball Valve 2 Full Port Manifold x 2 Male Adapter 1 20 200 CAP Dust Cap 2 Coupler 1 21 M 2000PP Nipple 2 mpt 1 22 HC 138HT Hos...

Page 72: ...G9 Pro 60 Boom ...

Page 73: ...G10 ...

Page 74: ...asher Lock 1 2 ZP 8 N12 Nut 1 2NC Gr5 ZP 8 15 B1 8 Bolt 1NC x 8 Gr5 ZP 4 LN10NYL Nut NyLock 1NC ZP 4 16 B14 1 Bolt 1 4NC x 1 Gr5 ZP 2 FW14 Washer Flat 1 4 ZP 2 LW14 Washer Lock 1 4 ZP 2 N14 Nut 1 4NC Gr5 ZP 2 17 69290 Emblem SMV 1 18 69502 Clamp Muffler 3 8NC x 4 Hyd Accum Mnt 2 19 69586 Accumulator Hyd 32 liter 450psi Precharge 2 20 B1 7 Bolt 1NC x 7 Gr5 ZP 2 LN10NYL Nut NyLock 1NC ZP 2 21 74123 ...

Page 75: ...x 10 Stroke x 1 1 8 Rod 2 45 69910 Cylinder Hyd 2 1 2 Bore x 10 Stroke x 1 1 8 Rod 2 46 74688 Wment Inner Stow Rack 2 47 73000 Wment Stow Rack Wing Rest 2 48 SU12 6 312 U Bolt Sq 1 2NC x 3 1 2 x 6 Gr5 ZP 4 LW12 Washer Lock 1 2 ZP 8 N12 Nut 1 2NC Gr5 ZP 8 49 B12 112 Bolt 1 2NC x 1 1 2 Gr5 ZP 2 N12 Nut 1 2NC 4 B12 3 Bolt 1 2NC x 3 Gr5 ZP 2 LW12 Lock Washer 1 2 2 N12 Nut 1 2NC 2 50 60985 Decal Reflec...

Page 76: ...t Pro80 60 2 74 B38 112SS Bolt 3 8NC x 1 1 2 Gr5 S S 40 LW38SS Washer Lock 3 8 S S 40 75 72881 Tube 2nd Wing Truss Pro60 2 76 73012 Plate 2nd Wing Truss Adjuster Bolt 2 77 72893 Plate 2nd Wing Truss Adjuster Backing 2 78 N12SS Nut 1 2NC Gr5 SS 4 FW12SS Washer Flat 1 2 SS 2 79 B38 234SS Bolt 3 8NC x 2 3 4 stainless steel 8 LN38NYLSS Lock Nut 3 8NC Gr5 SS 8 80 B38 234SS Bolt 3 8NC x 2 3 4 stainless ...

Page 77: ...liter 160psi 1 91 63480 U bolt 3 8NC x 6 3 4 x 8 1 FW38SS Flat Washer 3 8 S S 2 LW38SS Lock Washer 3 8 S S 2 N38SS Nut 3 8NC S S 2 91 71490 Mount Strap 2 liter Accumulator 1 B56 312SS Bolt 5 16NC x 3 1 2 S S 2 FW56SS Flat Washer 5 16 S S 2 LN56 Lock Nut 5 16NC 2 ...

Page 78: ...G15 Pro 80 Boom ...

Page 79: ...G16 ...

Page 80: ...asher Lock 1 2 ZP 8 N12 Nut 1 2NC Gr5 ZP 8 15 B1 8 Bolt 1NC x 8 Gr5 ZP 4 LN10NYL Nut NyLock 1NC ZP 4 16 B14 1 Bolt 1 4NC x 1 Gr5 ZP 2 FW14 Washer Flat 1 4 ZP 2 LW14 Washer Lock 1 4 ZP 2 N14 Nut 1 4NC Gr5 ZP 2 17 69290 Emblem SMV 1 18 69502 Clamp Muffler 3 8NC x 4 Hyd Accum Mnt 2 19 69586 Accumulator Hyd 32 liter 450psi Precharge 2 20 B1 7 Bolt 1NC x 7 Gr5 ZP 2 LN10NYL Nut NyLock 1NC ZP 2 21 74123 ...

Page 81: ...Hyd 2 1 2 Bore x 10 Stroke x 1 1 8 Rod 2 45 69910 Cylinder Hyd 2 1 2 Bore x 10 Stroke x 1 1 8 Rod 2 46a 73986 Wment Stow Brkt Adjustable 1 46b 73000 Wment Stow Cradle 2 47a SU12 4 3 Square U bolt 1 2NC x 4 x 3 4 LW12 Washer Lock 1 2 ZP 8 N12 Nut 1 2NC Gr5 ZP 8 47b B12 3 Bolt 1 2NC x 3 Gr5 2 LW12 Lock Washer 1 2 2 N12 Nut 1 2NC 2 47c B12 112 Bolt 1 2NC x 1 1 2 Gr5 2 N12 Nut 1 2NC 4 48 B58 212FT Bol...

Page 82: ...acket Pro90 80 60 4 72 72948 Flat 2nd Wing Truss Mnt Left Pro80 60 2 73 72949 Flat 2nd Wing Truss Mnt Right Pro80 60 2 74 B38 112SS Bolt 3 8NC x 1 1 2 Gr5 S S 44 LW38SS Washer Lock 3 8 S S 44 75 72884 Tube 2nd Wing Truss Pro80 2 76 73012 Plate 2nd Wing Truss Adjuster Bolt 2 77 72893 Plate 2nd Wing Truss Adjuster Backing 2 78 N12SS Nut 1 2NC Gr5 SS 4 FW12SS Washer Flat 1 2 SS 2 79 B38 234SS Bolt 3 ...

Page 83: ...r 160psi 1 90 63480 U bolt 3 8NC x 6 3 4 x 8 1 FW38SS Flat Washer 3 8 S S 2 LW38SS Lock Washer 3 8 S S 2 N38SS Nut 3 8NC S S 2 90 71490 Mount Strap 2 liter Accumulator 1 B56 312SS Bolt 5 16NC x 3 1 2 S S 2 FW56SS Flat Washer 5 16 S S 2 LN56 Lock Nut 5 16NC 2 G20 ...

Page 84: ...G21 Pro 60 Boom Hydraulic Schematic ...

Page 85: ...29 12 female JIC ends 1 16 65446 Hose Hyd 1 2 x 66 8 FJIC x 12 FJIC 1 17 65434 Hose Hyd 1 4 x 29 6 female JIC ends 2 18 65433 Hose Hyd 1 4 x 12 6 female JIC ends 2 19 65442 Hose Hyd 1 4 x 171 6 female JIC ends 2 20 65435 Hose Hyd 1 4 x 36 6 female JIC ends 2 21 69915 Pressure Relief Valve 1500 PSI 2 22 69918 Pressure Relief Valve 1800 PSI 2 23 6MJ 6MB 6MJ Hyd Adapter Run Tee 6MJICx 6MORBx 6MJIC 4 ...

Page 86: ...G23 Pro 80 Boom Hydraulic Schematic ...

Page 87: ...29 12 female JIC ends 1 16 65446 Hose Hyd 1 2 x 66 8 FJIC x 12 FJIC 1 17 65434 Hose Hyd 1 4 x 29 6 female JIC ends 2 18 65433 Hose Hyd 1 4 x 12 6 female JIC ends 2 19 65440 Hose Hyd 1 4 x 213 6 female JIC ends 2 20 65435 Hose Hyd 1 4 x 36 6 female JIC ends 2 21 69915 Pressure Relief Valve 1500 PSI 2 22 69918 Pressure Relief Valve 1800 PSI 2 23 6MJ 6MB 6MJ Hyd Adapter Run Tee 6MJICx 6MORBx 6MJIC 4 ...

Page 88: ...G25 Pro 60 plumbing ...

Page 89: ...EPDM34 Hose EPDM 3 4 300psi 48 lg 2 5 EPDM34 Hose EPDM 3 4 300psi 48 lg 2 6 71409 Hose EPDM 3 4 x 19 300psi 24 7 QJ363B7502NYBVI Hose Shank 3 way T body 3 4 23 8 QJ363B7501NYBVI Hose Shank 3 way L body 3 4 14 QJ111SQ112303SS Nozzle Clamp 1 1 2 Sq S S 37 9 EL 3410PP Elbow 3 4 mpt x 1 hb Polypro 3 10 T 3434F Barb Female Tee 3 4 fpt x 3 4 hb 3 11 T 34 Barb Tee 3 4 hb x 3 4 hb Polypro 8 ...

Page 90: ...G27 Pro80 Boom Plumbing ...

Page 91: ...DM10 Hose EPDM 1 300psi 52 Feet 1 5 EPDM34 Hose EPDM 3 4 300psi 48 lg 2 6 71409 Hose EPDM 3 4 x 19 300psi 43 7 QJ363B7502NYBVI Hose Shank 3 way T body 3 4 37 8 QJ363B7501NYBVI Hose Shank 3 way L body 3 4 12 QJ111SQ112303SS Nozzle Clamp 1 1 2 Sq S S 49 9 EL 3410PP Elbow 3 4 mpt x 1 hb Polypro 4 10 T 3434F Barb Female Tee 3 4 fpt x 3 4 hb 4 11 T 34 Barb Tee 3 4 hb x 3 4 hb Polypro 4 ...

Page 92: ...73 Hub 33275 Timken 2 5 69522 Bearing Outer A873 A871 Hubs 460 Timken 2 6 69520 Seal Grease A873 Hub CR33772 2 7 69517 Cap Dust A871 A873 Hubs 100274 2 8 B56 114 Bolt Dust Cap Mounting not shown 8 9 69518 Nut Flanged Wheel A871 A873 Hubs 20 10 69513 Spindle Assembly 2 11 69526 Spindle 2 12 69527 Nut Spindle A871 A873 Hubs 2 13 CP732 3 Pin Cotter 7 32 x 3 ZP 2 14 69525 Washer Spindle A873 A871 Hubs...

Page 93: ...k Washer 1 2 ZP 4 N12 Nut 1 2NC ZP 4 3 EPDM112 Hose EPDM 1 1 2 4 HC 112HT Hose Clamp 1 1 2 2 5 PH200 Hose 2 Helix 6 HC 200HT Hose Clamp 2 2 7 SE 200PP Street Elbow 2 mpt x 2 fpt 1 8 VSMT200CF Ball Valve Stubby 2 Manifold x 2 mpt 1 9 M200BRB90 Elbow 2 Flange x 2 Hose Barb 1 10 150 G Manifold Gasket 1 FC200 Manifold Clamp 2 1 ...

Page 94: ...G31 ...

Page 95: ...OR LIFT ARM TOP 1 11 76219 INDUCTOR LIFTARM BOTTOM 1 12 76239 SPRING TENSIONER 1 13 76244 HANDLE INDUCTOR 1 14 B12 2 BOLT 1 2NC X 2 00 GR5 8 15 B12 7 BOLT 1 2NC X 7 00 GR5 1 16 B14 34 BOLT 1 4NC X 3 4 GR5 4 17 B38 1 BOLT 3 8NC X 1 00 GR5 4 18 B38 5C BOLT CARRIAGE 3 8NC X 5 00 2 19 FC220 CLAMP 2 FULL PORT MANIFOLD FITTING 2 20 FW38 WASHER FLAT 3 8 ZP 4 21 LN12 NUT 50NC GR5 ZP 9 22 LW14 WASHER LOCK ...

Page 96: ...G33 Foam Guidance system Model 6 or 10 ...

Page 97: ...m Mnt Bracket 1 10 RB 11434PP Reducer Bushing 1 1 4 mpt x 3 4 fpt 1 11 OBK 6 Premium Foam Guidance Model 6 1 OBK 10 Premium Foam Guidance Model 10 1 12 EL 1238PP Elbow 1 2 mpt x 3 8 hb Polypro 1 13 B56 1 Bolt 5 16NC x 1 Gr5 ZP 4 FW56 Washer Flat 5 16 ZP 8 LN56 Nut Lock 5 16NC ZP 4 14 B56 3 Bolt 5 16NC x 3 Gr5 ZP 2 LN56 Nut Lock 5 16NC ZP 2 15 AB367 Universal Foam Drop Coupler 2 16 AB366 Ribbon Foa...

Page 98: ...p 2 Manifold Fitting not shown 4 8 B38 112 Bolt 3 8NC x 1 1 2 Gr5 ZP 2 FW38 Washer Flat 3 8 ZP 2 LW38 Washer Lock 3 8 ZP 2 N38 Nut 3 8NC Gr5 ZP 2 9 M200125BRB Ftg 2 Manifold x 1 1 4 hb Polypro 1 10 M200TEE Tee 2 Manifold PP 1 11 MV200CF Ball Valve 2 Manifold 1 12 M200150BRB Elbow 2 Manifold x 1 1 2 HB 1 13 200G Gasket 2 Full Port Coupler EPDM 3 14 FC220 Clamp 2 Full Port Manifold Fitting not shown...

Page 99: ...Lock 3 8 ZP 2 N38 Nut 3 8NC Gr5 ZP 2 7 M220200CPG Red Coupling 2 FP Manifold x 2 Manifold 1 8 200G Gasket 2 Full Port Coupler EPDM 4 9 FC220 Clamp 2 Full Port Manifold Fitting not shown 4 10 M200BRB45 45 Elbow 2 Manifold x 2 hb Polypro 1 11 150 G Gasket 2 Coupler EPDM 4 12 FC200 Clamp 2 Manifold Fitting not shown 4 13 M200TEE Tee 2 Manifold PP 1 14 MV200CF Ball Valve 2 Manifold 1 15 M200150BRB Elb...

Page 100: ...G37 Rinse Assembly ...

Page 101: ...10 150 G Gasket 1 1 2 Coupler EPDM 1 FC200 Clamp 2 Manifold Fitting not shown 1 11 M200BRB90 Elbow 2 Manifold x 2 hb Polypro 1 12 PH200 Hose Plastic Helix 2 13 HC 200HT Clamp High Torque 2 Helix Hose S S 4 14 A 200 Barb 2 mpt x 2 hb Polypro 2 15 NRV 2000 Non Return Valve 2 1 16 M220BRB90 Elbow 2 Full Port Manifold x 1 1 2 hb Polypro 2 17 200G Gasket 2 Full Port Coupler EPDM 3 FC220 Clamp 2 Full Po...

Page 102: ...G39 Deluxe Plumbing with 4 Valve Stack Assembly ...

Page 103: ... Mount Plate 1 15 HC 112HT Clamp High Torque 1 1 2 Hose S S 2 16 EPDM112 Hose EPDM 1 1 2 300psi 8 LG 1 17 M200150BRB90 Elbow 2 Manifold x 1 1 2 hb Polypro 2 18 M200100TEE Tee 2 Manifold x 1 Manifold Polypro 2 19 M100PLG 025 Plug Modified 1 4 fpt 1 Manifold 1 20 ASG 1604 Gauge 160 NH3 4 1 21 M200125BRB90 Elbow 2 Manifold x 1 1 4 hb Polypro 1 22 M100G Gasket 1 Manifold EPDM 6 FC100 Clamp 1 Manifold ...

Page 104: ...G41 Deluxe Plumbing with 3 Valve Stack Assembly ...

Page 105: ...lve Mount Plate 1 15 HC 112HT Clamp High Torque 1 1 2 Hose S S 2 16 EPDM112 Hose EPDM 1 1 2 300psi 8 LG 1 17 M200150BRB90 Elbow 2 Manifold x 1 1 2 hb Polypro 2 18 M200100TEE Tee 2 Manifold x 1 Manifold Polypro 2 19 M100PLG 025 Plug Modified 1 4 fpt 1 Manifold 1 20 ASG 1604 Gauge 160 NH3 4 1 21 M200125BRB90 Elbow 2 Manifold x 1 1 4 hb Polypro 1 22 M100G Gasket 1 Manifold EPDM 6 FC100 Clamp 1 Manifo...

Page 106: ...H1 Field Pro IV 1200 Base Wiring Details ...

Page 107: ...ension 10ft OBK10 Power Optional 6 EXT4 14X10 Wiring Extension 10ft 14ga x 4wire Optional 7 AB371 Cab Control Box OBK Markers 1 8 AB421 Wiring Harness Battery Cable 14ga x 12ft 1 9 69784 Hydraulic Manifold Assy Prompt includes item 2 1 69984 Hydraulic Manifold Assy Fasse includes item 2 1 10 AB484 Control Switch Box 5 Function 1 69982 Pendant Grip Control optional in place of AB484 1 OBK 6 Harness...

Page 108: ...H3 ...

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