Berthoud RAPTOR 2540 Page 4 Manual Download

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82.490 - Raptor

7. Maintenance of the sprayer _______________________________________ 41

(See manual

No. 82.471

)

7.1. P

ractical recommendations for the servicing of your sprayer

7.2. C

hecks before spray season

7.3. F

oaming in the tank

7.4. L

ast filling operation

7.5. M

aintenance after operation

7.6. W

inter storage operation

7.7. N

ozzles or filter dirty

7.8. D

elivery filter

7.9. P

rotection against oxidising agents

7.10. S

ervicing the boom

7.11. O

MEGA pump protection

8. Spraying circuits __________________________________________________ 47

8.1. S

praying circuit RAPTOR 2540

8.2. S

praying circuit RAPTOR 3240 - 4240 - 5240

9. Note on the treatments carried out during the season ___________ 52

Summary of Contents for RAPTOR 2540

Page 1: ...No 82 487 AXIALE II boom see manual No 82 486 AXIALE 36 38 boom see manual No 82 515 D D L II boom see manual No 82 488 EKTAR B2 boom see manual No 82 513 EKTAR B3 boom see manual No 82 514 UC4 boom...

Page 2: ...2 82 490 Raptor...

Page 3: ...____ 19 See manual No 82 510 4 1 Characteristics of the OMEGA pump 20 4 2 Presentation of the C TRONIC control box 21 4 3 Presentation of the PILOT multifunction joystick 21 5 Centrifugal pump functio...

Page 4: ...ration 43 7 5 Maintenance after operation 43 7 6 Winter storage operation 43 7 7 Nozzles or filter dirty 43 7 8 Delivery filter 44 7 9 Protection against oxidising agents 44 7 10 Servicing the boom 44...

Page 5: ...GENERAL AND SAFETY Warning and counter indications General safety measures Acceptable use of the sprayer Maintenance measures Meaning of the safety stickers See manual No 82 471 Sprayers safety check...

Page 6: ...ry pump A4VG90 90 HP3210 A4VG90 90 HP3210 A4VG125 125 HP3211 A4VG125 125 HP3211 Oil tank capacity 110 l 110 l 110 l 110 l 4 wheel drive with built in dynamic brakes S S S S Low speed hydraulic engines...

Page 7: ...ol S S S S IMPLEMENTATION BERLOGIC with DUALMATIC manually controlled valve blocks S S S S DUALELEC IV motorised valve blocks see manual No 82 487 O O O O DUALELEC V motorised valve blocks see manual...

Page 8: ...ccess ladder with hydraulic lift S S S S Folding seat in cab O O O O ROAD LIGHTS Lighting in accordance with highway code S S S S Gyrolight S S S S 6 front and 2 rear work lamps S S S S Sound alarm fo...

Page 9: ...40 to 3 04 m 1 80 m 2 00 to 2 70 m 2 50 to 3 05 m S Series O Option Not available Tyres RAPTOR 2540 Mechanical variable track feature TYRES Track 1 80 m to 2 25 m Track 2 00 m to 2 70 m Track 2 50 m t...

Page 10: ...80 m Min Max Min Max Min Max 300 95 R 52 2 40 m 2 80 m 2 50 m 3 05 m CAUTION As the track versions 2 00 m do not guarantee a width 2 55 m they are therefore banned in France unless the tractor is fit...

Page 11: ...erefore banned in France unless the tractor is fitted with devices to prevent soil compaction Version not authorised Tyres RAPTOR 4240 Hydraulic variable track feature TYRES Track 1 80 m to 2 25 m Tra...

Page 12: ...m 2 70 m 2 50 m 3 15 m 460 85 R 38 2 02 m 2 45 m 2 20 m 2 90 m 2 60 m 3 20 m 480 80 R 46 2 00 m 2 25 m 2 00 m 2 70 m 2 50 m 3 20 m 520 85 R 38 2 10 m 2 45 m 2 25 m 2 90 m 2 60 m 3 20 m 520 85 R 42 2...

Page 13: ...m 32 33 32 33 RAPTOR 3240 24 24 8 96 m 3 825 m 1 05 m 3 90 m 2 55 m 1 80 m to 2 40 m 28 28 8 73 m 30 30 4 00 m 32 33 32 33 RAPTOR 4240 24 24 9 55 m 4 00 m 1 10 m 4 45 m 2 55 m 1 80 m to 2 25 m 28 28...

Page 14: ...II 30 3575 4000 7575 4608 6202 10810 4755 4120 8875 6015 6790 12805 AXIALE II 32 33 3589 4016 7605 4621 6219 10840 4770 4130 8900 6030 6810 12840 RAPTOR 4240 RAPTOR 5240 Boom Kerb weight Axle 1 Kerb w...

Page 15: ...C TRONIC regulation RAP RAPTOR Year and month of manufacture FOR THE SELF PROPELLED UNIT The RAPTOR features a precision PRECICULTURE descriptive plate which is located on the chassis on the rear righ...

Page 16: ...SE CE TYPE Num ro Puissance Ann e Charge maxi essieu avant Charge maxi essieu arri re PV PTAC PTRA r ception n D E hampagne rdenn e du 417 465 418 6 48 89 BERTHOUD plate on the right hand side of the...

Page 17: ...aptor 2 STARTING UP THE SPRAYER Checking self propelled sprayer advance speed Checking self propelled sprayer wheel circumference Checking flow hectare See manual No 82 471 Sprayers safety checks and...

Page 18: ...first time Remove the nozzles if they are fitted Unscrew the end plugs on the pipes Fill 1 5th of the volume of the tank with water Spray refer to the SPRAYING chapter page 28 Remove and clean the fil...

Page 19: ...19 82 490 Raptor 3 CHOICE OF NOZZLES AND TABLES OF FLOW RATES See manual No 82 467 NOZAL nozzles 4 REGULATION See manual No 82 510 C TRONIC regulation...

Page 20: ...ote This speed can be adjusted using the potentiometer located on the cab console see page 23 Double liquid outlet low and average pressure The pressure of the OMEGA pump varies according to flow rate...

Page 21: ...tion key language brightness of the screen PILOT joystic connection Information key treatment in progress sprayer weather Change of icon page key Function icons DUALELEC safety state key C TRONIC cont...

Page 22: ...of spraying If spraying closed opening of spraying D Entry into sequential mode Change of status of sections from the outside to the inside from the right G Entry into sequential mode Change of statu...

Page 23: ...ternal combustion engine must be at idle when engaging the centrifugal pump All the valve operations must be done with the engine at idle Power up the control box In cab At the control station OMEGA p...

Page 24: ...knobs then turn To position the index 4 Pull the two knobs then turn Diagram 5 illustrates the hopper 1 11 11 2 5 3 4 7 8 9 1 6 6 4 5 5 10 3 2 2 1 4 9 8 8 9 3 1 10 7 7 11 10 6 BERTHOUD 2 3 4 1 EXTERN...

Page 25: ...hout incorporation hopper using Remove the plug from the quick coupling B figure 4 and connect the fill hose Put the indexes on Berlogic function DUALELEC option choose function 01 Put the fill hose i...

Page 26: ...up into and incorporated in the sprayer tank RINSING THE HOPPER 3 possibilities 1 Water in the main tank used Put the indexes on Berlogic function DUALELEC option choose function 02 2 Water in the ri...

Page 27: ...27 82 490 Raptor 1 2 3 6 5 2 6 5 7 R B E 1 4 3...

Page 28: ...the key to increase mixing Press the key to reduce mixing OPERATION figure 8 Engage the pump s hydraulic drive by pressing push button 3 Bring the engine speed up to at least 1 200 rpm by raising swit...

Page 29: ...PUMP OFF 10 AUXILIARY SUCTION OPTION 11 EXTERNAL WASHING OPTION 8 9 6 7 5 5 5 TRANSFERRING TRANSFER OF LIQUID FROM THE TANK TO ANOTHER TANK Put the indexes on Berlogic function figure 10 DUALELEC opti...

Page 30: ...s indispensable when changing from a product that may be detrimental to the crop to one that is beneficial to the crop example changing from a herbicide to a fungicide SEE PHASES 1 2 3 and 4 pages 31...

Page 31: ...igure 11 to position to begin the mixing DUALELEC option perform 2 short pressings of the key on the C TRONIC control box to activate the automatic mixing see manual No 82 510 Note After rinsing the c...

Page 32: ...9 Press the key 6 of the PILOT joystick Lower the switch 4 figure 8 page 29 to reduce the engine speed Press the push button 3 figure 8 page 29 to stop the pump drive This operation is not enough when...

Page 33: ...gine speed up to at least 1 200 rpm by raising switch 4 figure 8 page 29 RINSING THE INCORPORATION HOPPER CIRCUIT Place the index 1 figure 11 page 30 on Berlogic function DUALELEC option choose functi...

Page 34: ...34 82 490 Raptor...

Page 35: ...35 82 490 Raptor 6 OTHER SPRAYER FUNCTIONS...

Page 36: ...a control box 4 located on the control station providing the digital display of the volume of the tank see manual No 82 494 6 4 NIVOMATIC ELECTRIC GAUGE OPTIONAL A NIVOMATIC electric gauge can also b...

Page 37: ...ANK 3 WATER INTAKE EXTERNAL SUCTION 4 WATER INTAKE RINSING TANK ENGINE SPEED 1 200 RPM 5 SPRAYING 6 TANK CLEANING WITH RINSING TANK ENGINE SPEED 1 200 RPM 7 BOOM RINSING WITH RINSING TANK ENGINE SPEED...

Page 38: ...hases page 30 6 8 HEIGHT AND SLOPE INDEXES The slop 8 and height 7 indexes are visible from inside the self propelled sprayer cab figure 20 6 9 LADDER FROM THE CAB figure 19 2 actions required Begin b...

Page 39: ...39 82 490 Raptor 17 18 4 4 1 2 3 20 7 8 21 9 6 5 19...

Page 40: ...k the brush back into place after use 1 22 6 12 EXTERNAL WASHING PROCEDURE It is important to regularly rinse the outside of the self propelled sprayer This cleaning operation should particularly be r...

Page 41: ...41 82 490 Raptor 7 MAINTENANCE OF THE SPRAYER Practical recommendations See manual No 82 471 Sprayers safety checks and maintenance...

Page 42: ...or the tightening torque Filter Make sure that the delivery filter is clean and in good condition Hoses Look for any leaks check for kinks in the hoses Seals and connectors Check to ensure that connec...

Page 43: ...er 2 minutes maximum Protect against the frost using sufficient antifreeze into the tank glycol or coolant Start the pump slowly Operate all the valves so as to protect the pump valves regulation filt...

Page 44: ...tilizer 7 9 PROTECTION AGAINST OXIDISING AGENTS Before treatment using liquid fertilisers it is advisable to protect the sprayer and boom with diesel oil in order to prevent rusting or oxidation of pa...

Page 45: ...nditions remove the plugs 1 drainage 2 vent and allow the water or spray mixture to drain for at least 15 minutes Replace the plug 1 and fill the pump with antifreeze via the opening 2 Replace the plu...

Page 46: ...46 82 490 Raptor...

Page 47: ...47 82 490 Raptor 8 SPRAYING CIRCUITS...

Page 48: ...c gauge 3 Vent cap 4 Regulation valves group 5 Rinsing balls 6 Mixing boom 7 Return to tank 8 Drain valve 9 Delivery filter 10 Secondary valves 11 Primary valves 12 Suction connection 13 Transferring...

Page 49: ...49 82 490 Raptor 35 19 75 9 35 35 75 35 35 35 3 5 35 35 35 40 19 1 4 6 7 8 5 2 17 9 15 16 12 13 10 14 11 9 3...

Page 50: ...ectric gauge 3 Vent cap 4 Regulation valves group 5 Rinsing balls 6 Return to tank 7 Mixing boom 8 Drain valve 9 Delivery filter 10 Secondary valves 11 Primary valves 12 Suction connection 13 Transfer...

Page 51: ...51 82 490 Raptor 35 19 75 9 35 35 75 35 35 35 3 5 35 35 35 40 19 1 4 6 7 8 5 2 17 9 15 16 12 13 10 14 11 3...

Page 52: ...52 82 490 Raptor 9 NOTE ON THE TREATMENTS CARRIED OUT DURING THE SEASON Date Field Treatment Product Dose Volume l ha Nozzle Pressure Speed km h...

Page 53: ...53 82 490 Raptor...

Page 54: ...improvement we reserve the right to modify product specifications or design without prior notice BERTHOUD Agricole S A S Z I de Bois Baron 1 rue de l Industrie 69220 BELLEVILLE S SA NE FRANCE Phone 33...

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