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Berthold Duo Xpert, Operating Manual

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Berthold Duo Xpert Operating Manual Download Page 169

 

LB 470 Level

 

10 Maintenance and Repair 

 

 

56925BA2 Rev. 03, 11/2017 

169

 

10

 

Maintenance and Repair 

The replacing of fuses and the cleaning of the EVU are described in the mainte-
nance chapter. 

 

IMPORTANT 

 

The applicable national regulations of the respective country of use have to 

be observed! 
Repair and servicing on the EVU may only be carried out by experts (see chap-
ter 2.3). In case of doubt, the complete EVU is to be sent to BERTHOLD. 

 

 

NOTICE 

 

Repair on electronic circuits on the circuit boards of a field device may only be 
carried out in the manufacturer's factory. 
When working at electronic components, the relevant safety regulations must 
always be observed. Particularly observe the safety instructions in the chapter 

″

Safety manual".  

De-energise the detector and potentially connected relay contacts as well as 
all inputs and outputs. 

 

 

IMPORTANT 

 

To achieve optimum measuring accuracy, we recommend recalibrating the 
measuring system after a repair (not after changing the housing). 

 

 

 

Summary of Contents for Duo Xpert

Page 1: ...Evaluation unit LB 470 Level Operating Manual 56925BA2 Rev No 03 11 2017 Embedded software version as of vers 1 3 0 CPU and 1 3 0 MU...

Page 2: ......

Page 3: ...BERTHOLD TECHNOLOGIES GmbH Co KG Calmbacher Str 22 75323 Bad Wildbad Germany www berthold com Telephone 49 7081 177 0 Fax 49 7081 177 100 industry berthold com...

Page 4: ......

Page 5: ...pe plate 24 3 4 Measurement arrangements 25 3 5 Storage 25 4 Installation 29 4 1 General Instructions 29 4 2 Unpacking Scope of Delivery 29 4 3 Installation variants 30 4 3 1 78BInstallation in the wa...

Page 6: ...7 7 4 Menu Backup Restore 151 7 4 1 Backup 151 7 4 2 100BRestore 153 8 Main Menu Diagnostics 154 8 1 Transmitter Temperature 154 8 2 Events 155 8 2 1 101BEVUEEEEVU event Log 155 8 2 2 102BTransm Event...

Page 7: ...ly before working with the prod uct We have tried to compile all information for safe and proper operation for you However should questions arise which are not answered in this operating manual please...

Page 8: ...ing manual has been divided into chapters The series of chapters should help you to familiarise yourself quickly and properly with the operation of the product 1 6 21BCopyright This operating manual c...

Page 9: ...Specifies which actions are required in the event of the occurrence of risk 1 8 1 72BSymbols Used in the Operating Manual In this manual warning instructions before instructions for action refer to r...

Page 10: ...f this information is not observed deterioration in the operation and or prop erty damage may occur IMPORTANT Sections marked with this symbol point out important information on the product or on hand...

Page 11: ...this operating manual Protective earth connection At this position connect the protective earth conductor PE Equipotential bonding connection At this position connect the equipotential bonding conduc...

Page 12: ...sign of this product which is brought to the market by BERTHOLD complies with rele vant EU directives stated in the original declaration of conformity This statement shall become void in the case of c...

Page 13: ...l together with com patible detectors and an appropriate radiation source and may only be used for this purpose The following constitutes proper use Adhering strictly to the instructions and operation...

Page 14: ...lands and or insufficiently tightened or damaged cable glands Operation without the safety precautions provided by the manufacturer Manipulation or avoidance of existing safety equipment BERTHOLD shal...

Page 15: ...stion must have experience in handling the product Experts Experts are persons who have sufficient knowledge in the required area due to their specialist training and who are familiar with the relevan...

Page 16: ...must regularly train his personnel in the following topics Observation and use of the operating manual and the legal provisions Intended operation of the product Observation of the plant security ins...

Page 17: ...ion unit DuoXpert LB 470 Source Shields Point detector rod detector s These instructions concern the operation of the evaluation unit DuoXpert LB 470 Fig 1 item 6 The operation of other system compone...

Page 18: ...nt measurement channel If several measurement chan nels are required an independent EVU must be used for each channel For covering larger measuring ranges with level measurements it is possible to con...

Page 19: ...with 24V supply 18 32V DC Slave module with wide range power supply optional Alternatively Slave module with 24V supply optional Clamp block for electrical connections optional only for installation i...

Page 20: ...elivered with pre installed software The revision status version of the software can be seen on the screen display when starting up the EVU or in the menu Device information Chapt 7 1 2 This operating...

Page 21: ...N LED WARNING LED ERROR LED USB port Mounting screws Screws front plate Fig 3 Back view of the master EVU Operation Display Touch Screen The EVU is operated via the touch screen Alternatively the devi...

Page 22: ...held in the STOP state by user actions e g stop func tion simulation mode plateau recording WARNING WARNINGThis LED lights up yellow when a system event of the type Outside of specification Maintenan...

Page 23: ...iew master EVU The following connections are located on the back of the EVU Master slave connector 4 pin RJ45 socket for Ethernet 32 pin plug connector 1 2 3 Master slave 4 pin connector RJ45 socket f...

Page 24: ...sent The 32 pin plug connector is found on the back side 1 2 3 4 5 LED Rx LED Tx Mounting screws Screws front plate 32 pin plug connector Fig 5 Front rear view slave module 3 3 4 77BType plate 1 2 3...

Page 25: ...he sensitive area of the detector The detector must be mounted on the container so that the desired measuring range is covered by the sensitive area In a cascaded system with multiple detectors the lo...

Page 26: ...shield Mounting base with source min max level Radiation field Rod detector 1 2 Rod detector 1 2 side view Measurement line 1st detector master EVU Measurement line 2nd detector slave module Connectio...

Page 27: ...unting base with source Min max level Radiation field Upper marking groove Rod detector Lower marking groove Fig 9 Schema Rod source rod detector 1 2 3 4 5 6 7 Mounting base Rod source shield Mounting...

Page 28: ...tector Fig 11 Schema point source point detector absorption level measurement The detector and the source are usually formed as points in an absorption level measurement Based on the arrangement of so...

Page 29: ...D for re pair NOTICE The Evaluation unit is not explosion protected and is not designed for hazardous environments NOTICE Only mounting accessories approved by BERTHOLD should be used for installa tio...

Page 30: ...n wall housings Fig 12 or 19 subracks Fig 13 Installation variants wall housing Fig 12 Installation variants wall housing Installation variant Connection Components Wall housing Terminal panel master...

Page 31: ...Components 19 subrack 2 terminal panel master Fig 13 item 1 4 Master 2 terminal panel master slave Fig 13 item 2 2 Master 6 Slaves Fig 14 Installation variants 19 subrack with clamp blocks Installatio...

Page 32: ...lave modules must be secured against pulling out by fixing screws Fig 15 item 4 The device must be disconnected from the mains voltage before it is pulled out Installation of the modules master slave...

Page 33: ...2 3 4 Master slave connector Socket board Guide rails Fixing screws Fig 16 Installation of the modules master master 1 Set modules into the guide rails and push it gently until the plug connector of t...

Page 34: ...on the wall etc Fig 17 Mounting the wall housing 1 Prepare the holes 2 Use adequately dimensioned mounting material 3 Screw the housing securely to the wall NOTICE It is recommended that the wall hous...

Page 35: ...for the electrical connection NOTICE The 19 subrack may only be installed in a dry environment The subrack is installed in a 19 control cabinet or a control panel switchboard The 4 side holes Fig 19...

Page 36: ...mer gency service 1 2 3 Master EVU Slave module Clamp block 4 5 6 Drilling Guide rail Fixing screw Fig 18 19 subrack with clamp block Ex 1x Master 9xSlave NOTICE The master s EVUs slave modules must b...

Page 37: ...ency service NOTICE The master s EVUs slave modules must be secured against pulling out by fix ing screws Fig 19 item 5 The device must be disconnected from the mains voltage before it is pulled out 1...

Page 38: ...d immediately call an emer gency service NOTICE Apply the voltage of the specified and marked range only NOTICE The relay of the LB 470 can only switch low voltages Please note the specifica tions in...

Page 39: ...roperly marked as belonging to it 5 1 2 81BCables and Lines Lines are to be connected with special care Connection lines and routing must comply with the applicable regulations When routing the cables...

Page 40: ...Only use cables whose diameters are approved for the respective cable gland The cables must comply with the requirements and cross sections spec ified in the technical data The connected cables must b...

Page 41: ...The housing must be connected to local equipotential bonding 5 1 5 EIA 485 RS 485 Network For integration of EVU units into an EIA 485 RS 485 network all participants must be connected one after the...

Page 42: ...immediately call an emergency service 1 2 3 4 5 Fixing screws Locking Marked voltage supply Opening terminal connection Stripped wire 6 7 8 9 Cable gland Counternut cable gland Plugs RJ45 connector ne...

Page 43: ...network plug into the RJ45 socket Fig 20 item 9 optional 9 Tighten all cable glands Fig 20 item 6 to ensure optimal sealing and ten sion relief until the gasket insert closes between screw down nut an...

Page 44: ...n electric shock carry out first aid measures and immediately call an emergency service The terminal board master slave is used twice Fig 21 item 2 for the variant to install 2 master EVUs and 6 slave...

Page 45: ...work PE connection Fig 21 Electrical connection in the 19 subrack NOTICE Apply the voltage of the specified and marked Fig 20 item 3 range only NOTICE Note the specification relating to Cables Protect...

Page 46: ...tor cross section from 0 2 mm to 2 5 mm with ferrule without plastic sleeve or 0 2 mm to 1 5 mm with ferrule with plastic sleeve AWG 24 12 6 Plug the network plug into the RJ45 socket Fig 21 item 9 op...

Page 47: ...LB 470 Level 5 Electric Installation 56925BA2 Rev 03 11 2017 47 5 4 Terminal board master master Fig 22 Terminal board master master back side Label A B...

Page 48: ...NC DIGITAL OUT 8 RELAIS 3 COM 9 RELAIS 2 NC DIGITAL OUT 10 RELAIS 2 NO 11 RELAIS 2 COM 12 RELAIS 1 NC Error DIGITAL OUT 13 RELAIS 1 NO 14 RELAIS 1 COM 15 DIGITAL IN 1 GND GND 16 DIGITAL IN 1 IN Logic...

Page 49: ...LB 470 Level 5 Electric Installation 56925BA2 Rev 03 11 2017 49 5 5 Terminal board master slave Fig 23 Terminal board master slave back side label A...

Page 50: ...further slave units 10 MASTER SLAVE TxD 11 MASTER SLAVE RxD 12 MASTER SLAVE RTS 16 POWER DC 24 V AC N 24 V DC 100 240 V AC 17 POWER DC 24 V AC L1 18 PE 19 PE 20 PE 21 RELAIS 3 NC DIGITAL OUT 22 RELAIS...

Page 51: ...l 5 Electric Installation 56925BA2 Rev 03 11 2017 51 NOTICE The connections master slave A and master slave B are identical 38 DIGITAL IN 2 GND GND 39 DIGITAL IN 2 IN Logic Input 40 24 V OUT 24 V out...

Page 52: ...minal board the electrical connections are made via clamp blocks These clamp blocks are already installed in the 19 subracks and are also available as an optional accessory IMPORTANT In the case of ap...

Page 53: ...o assignment chap 5 6 2 or 5 6 3 2 Open the clamping screw Fig 24 item 1 and insert the stripped wire min 8 mm The terminal connections are designed for wires with a conductor cross sec tion from 0 2...

Page 54: ...equipotential bonding in chapter 5 1 4 NOTICE Only cable that is suitable for connection to the corresponding terminals may be used For further specifications see appendix Technical Information 5 6 1...

Page 55: ...A 12 RELAY 2 NO A 14 RELAY 2 NC A 16 RELAY 1 NO A 18 DIGITAL IN GND A 20 24 V A 22 CURRENT IN A 24 RS 485 A A 26 CURRENT OUT A 28 not assigned A 30 100 240 V AC 24 V DC A 32 Protective conductor PE Si...

Page 56: ...ssigned A 14 GND A 16 GND A 18 RTS to MASTER SLAVE0F 1 A 20 RxD to the MASTER SLAVE A 22 TxD to the MASTER SLAVE A 24 not assigned A 26 not assigned A 28 not assigned A 30 Main AC DC 24 V A 32 Protect...

Page 57: ...display of the software version System start with invalid application software A different menu structure is present in this mode Fig 31 Start screen Invalid application software IMPORTANT The commun...

Page 58: ...or temperature Fig 32 item 3 and count rate Fig 32 item 3 The designation of the measuring point Fig 32 item 7 can be changed in Chapter 7 1 1 1 2 3 4 5 6 7 level scale level display Detector temperat...

Page 59: ...Level Count Rate Detector Temperature Clicking the display symbol Fig 34 item 3 changes the view to the standard dis play 1 2 3 Arrow keys Diagrams Standard display Fig 34 Diagram display of the EVU...

Page 60: ...the event with the highest priority will be displayed Refer to the menus Trans mitter Events chapter 8 and Detector Event Log Detector Service chapter 7 3 2 for additional information 1 2 3 4 Event r...

Page 61: ...lick the button Close the event message is closed the icon continues to be displayed 6 5 Input field NOTICE The input field appears by clicking on the blue display panels 1 2 3 4 5 6 Input line Shift...

Page 62: ...au Settings Plateau Table Plateau curve High Voltage Detector Type HV Settings Device Information Event Log Event Overview PV Range Network Damping Date Time Interfaces Units Rapid Switch Reset Device...

Page 63: ...g 38 Menu Device Setup 7 1 Menu identification Device Setup Identification You can make the following settings and read information in the Identification menu Display and change the location name Disp...

Page 64: ...1 in the Location menu The name can only be edited 7 2 Menu Access in the access level Stand ard The Location is displayed on the EVU standard display Fig 32 item 8 1 2 Name Device location Button Ed...

Page 65: ...changes it is necessary to reset the EVU to factory settings NOTICE Settings are deleted Carry out a backup of the measuring channel settings before resetting and the update of the EVU 7 4 1 Backup Th...

Page 66: ...ware on a USB storage device 2 Connect a USB storage device to the device Fig 3 item 5 3 The USB storage device is recognised by the system after a few seconds and the MU Update Fig 40 item 1 button c...

Page 67: ...dmin This user level is only intended for the system management by BERTHOLD Automatic logout Activating the selection box Fig 42 item 1 au tomatically resets the access level Standard to Basic when th...

Page 68: ...rd Fig 42 item 4 and click on Change password Fig 42 item 2 to open the input field 1 2 Text field Button OK Fig 43 Change password 1 Click on the text field Fig 43 item 1 to open the input field 2 En...

Page 69: ...l 7 Main Menu Device Setup 56925BA2 Rev 03 11 2017 69 7 3 Menu Setup Device Setup Setup Fig 44 Menu Setup 7 3 1 90BSystem Date Time Interfaces Units Network Reset Device Setup Setup System Fig 45 Subm...

Page 70: ...tton Apply Arrow key Time 5 6 7 8 Selection arrow Date Calendar Arrow keys Month Input box Year Fig 46 Date Time calendar 1 Click on the arrow key Fig 46 item 5 in order to set the date The calendar i...

Page 71: ...up Setup System interfaces You can adjust the following settings in the submenu Interfaces Fig 47 Local Display Brightness Touch Input Output Language CE Remote control Fig 47 Menu Interfaces Local Di...

Page 72: ...alue Time out display brightness cannot be set greater than the value at Time out display switch off Display dimming In the field Display dimming clicking the input fields allows the entering of the b...

Page 73: ...on Calibrate touch screen Fig 50 Input Touch Calibrate touch screen The calibration may only be carried out with direct skin contact Take gloves or any other protective equipment off your hands Fig 51...

Page 74: ...he white screen to go back to In put Touch 5 Execute a restart of the EVU after prompting Language Device Setup Setup System interfaces Language 1 Selection arrow Fig 52 Language Change system languag...

Page 75: ...trol Enabled Button Copy RC software Fig 53 Remote Control Copy RC software 1 Connect a USB storage device to the device Fig 3 item 5 The USB storage device is recognised by the system after a few sec...

Page 76: ...2017 Units Device Setup Setup System Units Clicking on the individual selection arrow lists the available units for the measuring value The selected unit is shown in the standard display 1 2 3 Selecti...

Page 77: ...DHCP automatic assign ment To do this check the DHCP active in the selection field Fig 55 item 1 IMPORTANT In the event of an automatic assignment of the IP address by a DHCP server you can only look...

Page 78: ...56 Establishing connection to the EVU using the RC software 1 Click on LB47xRemoteControl exe to start the programme The program starts Fig 56 item 1 2 Click on the File tab and then on Connect Fig 5...

Page 79: ...ettings in the submenu Reset device 1 2 3 4 Button Reboot Button Factory settings Window Warning Reboot Window Warning Factory Reset Fig 57 Reset device Restart the device IMPORTANT The measurement is...

Page 80: ...and all user defined configuration settings are reset 1 To reset the evaluation unit to the factory settings click the button Factory settings Fig 57 item 2 A window with the warning Factory settings...

Page 81: ...or configuration Fig 58 item 1 o Add Remove detectors o Settings of the detectors Configuration of the respective detector Fig 58 item 2 o Overview o Plateau o Temperature o High voltage o Detector Se...

Page 82: ...oxes and can be used to add and remove detectors for cascading measurement Evaluation of the measurement data from detectors type LB44xx and LB54xx is only possible with Master units Information Infor...

Page 83: ...sate these for a precise measurements LB4700 Detector of type LB4700 A LB 4700 detector can be connected either to the master unit itself or to a slave module LB44xx LB54xx Detector of the type LB44xx...

Page 84: ...tem 1 If the connection to the EVU Master Slave is correct the detectors type LB47xx are detected and incorporated automatically Click on the button Search to incorporate connected detectors 2 Activat...

Page 85: ...d information in the submenu of the respective detector Overview of count rate HV value and temperature Plateau o Plateau Settings o Plateau Measurement o Plateau Table o Plateau Curve Current tempera...

Page 86: ...information A green bar appears with error free status of the detec tor Fig 63 item 1 Device ID Shows the ID of the detector Live count rate The Live count rate Fig 63 item 3 displays the cur rent unf...

Page 87: ...necessary for the operation of the photomultipliers is increased stepwise for the plateau recording and the pulse rate measured after each increase The determined plateau curve is displayed on a diag...

Page 88: ...e range of the plateau recording HV step Specifies the step interval between two meas uring points Measuring time Identifies the time that is used per measuring point for the counting of the count rat...

Page 89: ...ctor 1 2 3 4 5 6 Plateau curve Button Start Window Record plateau Button Yes Button No Notice Code 505 7 8 9 10 11 12 Notice Maintenance Notice DET Progress bar measuring process Progress bar measurin...

Page 90: ...u Table The data from each measurement point are listed in the plateau table The data from the plateau table can be exported to a USB memory device 1 2 3 4 5 Date and time of measurement recording Hig...

Page 91: ...evice settings Setup Sensors NAME DETECTOR Plateau Plateau Curve The mapped characteristic curve Fig 68 item 2 of the last complete plateau meas urement is displayed in the submenu Plateau curve 1 2 D...

Page 92: ...in the submenu Temperature 1 2 3 Current temperature of the detector C Maximum measured temperature C Minimum measured temperature C Fig 69 Temperature display of the detector Detector settings High...

Page 93: ...NT A table with the detector code to be used is in the operating manual of the de tector 1 2 Input field Detector code Description of the scintillator type Fig 71 Detector Code Setting the scintillato...

Page 94: ...voltage control Manual should only be used for service purposes Make HV settings 1 Click on the selection arrow Fig 72 item 1 in order to set the desired HV mode auto or manual AUTO The optimum high v...

Page 95: ...formation Event Log Event overview Reset Detector Fig 73 Menu Detector Service Detector settings Service Device information Device settings Setup Sensors NAME DETECTOR Detector Service Device in forma...

Page 96: ...e located in an index in the USB storage device Perform firmware update 1 Save the current update file of the firmware of the detector on a USB stor age device 2 Connect a USB storage device to the de...

Page 97: ...bmenu Event Log 1 2 3 4 5 Date time of the event Event no Info event title Button to display the detailed event description Button Delete event log Fig 75 Event Log Detector Display event description...

Page 98: ...in tabular form in the submenu Event overview Activate the check box Non zero counter only in order to display events that have occurred 1 2 3 Count column Date column Event line 5 6 7 Button Horizon...

Page 99: ...ry Reset Fig 78 Reset Detector IMPORTANT The measurement is interrupted during a restart 1 To restart the Detector click the button Reboot Fig 78 item 1 A window with a warning Reboot Fig 78 item 3 op...

Page 100: ...respective environ mental conditions the actual radiation activity and the adaptation of the background radiation background level NOTICE Material damage to the device or the system Errors in calibrat...

Page 101: ...check box Inverted curve Fig 80 item1 is acti vated the monotony criterion of the validation changes is strictly ascending Linear Two points usually 0 and 100 are required The container is emptied an...

Page 102: ...ite and on the type of radiation source NOTICE A closed shield also results in measurable residual radiation which can falsify the measurement of background radiation For this reason it is recommended...

Page 103: ...ttings Setup Calibration Calibration Settings 1 Click on the text field Background Fig 82 item 1 A new window Background opens to determine the background Count rate NOTICE Influences from neighbourin...

Page 104: ...3 item 1 1 2 3 4 5 Display field half life years Selection arrow Nuclide Selection Caesium 137 Selection Cobalt 60 Custom nuclide Fig 83 Calibration parameters Nuclide 1 Click on the selection arrow F...

Page 105: ...ibration parameters Table linear calibration type Add new calibration point 1 Click on the button Fig 85 item 3 The window New calibration point Fig 85 item 8 10 opens 2 Click on the input field Proce...

Page 106: ...arameters Table 2 Point Exp calibration type Add new calibration point 1 Click on the button Fig 86 item 3 The window New calibration point Fig 86 item 11 opens 2 Click on the input field Process valu...

Page 107: ...tion point 1 Click on the button Edit 1 Point Fig 87 item 2 The window Edit calibration point Fig 87 item 6 8 opens 2 Click on the input field Read In Time Fig 86 item 8 to open the input field 3 Spec...

Page 108: ...ings Chart Device settings Setup Calibration Calibration Settings The characteristic curve of the calibration performed is shown in the tab Chart 1 2 3 4 Axis level Axis count rate cps Characteristic...

Page 109: ...ate 1 Click on the button Calibrate Fig 89 item 1 A new window with the message Use calibration set for measurement ap pears 2 Click on the Yes button Fig 89 item 2 to overwrite your measurement param...

Page 110: ...n Recall Window Recall measurement to parameter set Fig 90 Recall Recall to calibration set 1 Click on the button Recall if you want to copy the measurement set into the calibration set 2 The window w...

Page 111: ...of the curve because all calibration points are extrapo lated as percentage of the difference between the old and the new calibration points 1 2 Adjusted curve linear calibration type Adjusted curve e...

Page 112: ...accurate the result Click 4 Click Ok to accept the value 5 Click on the button Perform adjust now Fig 92 item 1 A new window opens Standard Adjust Count Rate 6 Click on the button Start Fig 92 item 5...

Page 113: ...djusted curve exponential calibration type Fig 93 Adjusted curves Low Level Adjust NOTICE Make sure that the source is mounted and the beam path is open The container must be empty or be below the lim...

Page 114: ...tart Fig 94 item 5 The measurement starts 6 Click Ok to accept the value The level has been adjusted to the process value see standard display IMPORTANT When executing an Adjust the measurement parame...

Page 115: ...the source is mounted and the beam path is open The container must be full during the upper adjustment 1 2 3 4 Button Perform adjustment Input field Process value Input field Measuring time Process ba...

Page 116: ...Ok to accept the value The level has been adjusted to the process value see standard display IMPORTANT When executing an Adjust the measurement parameter set was overwritten If the system should be r...

Page 117: ...sly measures the gas density in the container 1 2 3 4 5 6 7 8 Gas Point source shield Point source shield Product Point detector Rod detector Master EVU Slave module Fig 97 GPC example measurement arr...

Page 118: ...iation activity and the adaptation of the background radiation background The check box GPC enabled Fig 99 item 1 can only be selected when a detector is configured for gas density measurement and und...

Page 119: ...LB 470 Level 7 Main Menu Device Setup 56925BA2 Rev 03 11 2017 119...

Page 120: ...Determine reference count rate 1 Click on the text field count rate Fig 99 item 3 A new window GPC reference rate opens Fig 100 2 Click on the Read In Time field Fig 100 item 2 and specify the duratio...

Page 121: ...termine background 1 Click on the text field Background Fig 99 item 3 A new window Background opens to determine the background radiation Fig 101 2 Click on the Read In Time field and specify the dura...

Page 122: ...ton removal of the point Button Ok Input field level detector Input field GPC detector Measuring Duration Button Start Fig 102 GPC calibration Calculate factor M Capturing the count rates IMPORTANT If...

Page 123: ...Fig 102 item 2 if a determination of the counting rates is not possible GPC calibration Max GPC Factor The maximum factor with which the level count rate may be compensated is spec ified in the field...

Page 124: ...alibration GPC Reset GPC All GPC settings can be reset in the submenu Reset GPC Settings 1 2 Button Reset GPC settings Window Reset Warning Fig 104 Reset GPC Settings 1 Click on the button Reset GPC F...

Page 125: ...the current measurement are displayed in the Parame ters tab 1 2 3 4 Background count rate cps Characteristic curve standard or inverted Nuclide Cs 137 or Co 60 Half life years Fig 105 Measurement Pa...

Page 126: ...B 470 Level 126 56925BA2 Rev 03 11 2017 Measurement Chart The characteristic curve of the current measurement is displayed in the Graphics tab 1 2 3 Axis level Axis count rate cps Characteristic curve...

Page 127: ...the measured value display standard display can be set in the submenu Damping The measurement reacts quickly to rapid process changes e g by agitators for a small time constant min 1 sec The measureme...

Page 128: ...e analog current output 4 20 mA bzw 0 20 mA The unit is displayed that is selected in the menu System Units in the box PV 1 2 Input field lower value Input field upper value Fig 110 Signal Condition P...

Page 129: ...is activated there is a rapid reaction Fig 108 item 2 to a quick change in level The time constant in this case is set to 1 10 After that the time constant is reset to the original value A change in...

Page 130: ...mines the wait time for the measured value generation The change does not affect the measurement above this time Hold time s The valid measurement value is frozen at this time after detection of inter...

Page 131: ...ource exchange a standard adjust must be performed see Standard Adjust in chapter 7 3 3 92BCalibration 1 2 3 4 5 Selection box Notification enabled Selection arrow Calendar Month view Calendar Selecti...

Page 132: ...B 470 Level 132 56925BA2 Rev 03 11 2017 7 3 6 95BInputs Device settings Setup Inputs The two digital inputs DI can be set as well as displaying the DI status in the submenu Inputs Fig 114 Menu Inputs...

Page 133: ...ected function is executed The active state is initiated by closing the digital input The functions Standard Adjust Lower Adjust Upper Adjust are used for external control of the adjustment The parame...

Page 134: ...A2 Rev 03 11 2017 DI State Device settings Setup Inputs Digital Inputs DI State The states of the two digital inputs are displayed in the submenu DI State 1 2 DI Input 1 state ACTIVE PASSIVE DI Input...

Page 135: ...Outputs Device settings Setup Outputs You can make the following settings and read information in the submenu Out puts Analogue Output Mapping AO o Function o AO monitoring o Failure mode o Current li...

Page 136: ...6 Selection arrow Assignment Input field lower value Input field upper value Display field Live value assigned function Display field Live value current mA Selection Assignment Fig 119 Analogue Output...

Page 137: ...0 item 1 the current output will be moni tored It is continuously monitored whether the current value flowing in the current loop is correct In the event of a variation e g owing to an error in the ha...

Page 138: ...ve target value mA Live actual value mA Selection of the alarm function Fig 121 Analogue output AO Failure Mode The following behaviour of the current output can be assigned in case of error Namur Hig...

Page 139: ...he lower and upper current limit can be set In addition to the default value of 3 8 mA the lower current limit can be set to 0 mA in order to switch the current output from 4 20 mA to 0 20 mA 1 2 Inpu...

Page 140: ...ICE For calibration of the current output an ammeter not included in the scope of delivery is required which is connected to the current output NOTICE BERTHOLD TECHNOLOGIES recommends calibrating the...

Page 141: ...o test mode and a new window Analog output calibra tion opens The calibration point 4 mA is displayed and the current measuring instru ment shows a value 4 Enter the indicated value on the current mea...

Page 142: ...n alarm PV Low alarm The relay switches when the value at Device Setup Setup Alarms PV alarm settings is underrun PV High alarm The relay switches if the value under Device Setup Setup Alarms PV Alarm...

Page 143: ...status for the process value can be set in the submenu PV alarm Behaviour 1 2 3 4 Selection arrow NE107 Status Selection No Status no Event Viewer relay circuit Selecting Out of specification Event Vi...

Page 144: ...ld of the process range 1 2 3 4 Selection box PV low Selection box PV high Input box Switch point Low Input box Hysteresis Low 5 6 7 8 Input box Switch point High Input box Hysteresis Low Event messag...

Page 145: ...ehaviour 1 2 3 4 Selection arrow NE107 Status Selection No Status no Event Viewer relay circuit Selecting Out of specification Event Viewer relay circuit Selection Failure Event Viewer the relay circu...

Page 146: ...switches 1 2 3 4 Selection box Min Active Selection box Max Active Input box Switch point Min Input box Hysteresis Min 5 6 7 8 Input box Switching point Max Input box Hysteresis Max Event message Err...

Page 147: ...following functions can be performed in the submenu Simulation Fig 130 Menu Simulation NOTICE When starting a simulation the measurement is stopped and a status message appears The simulation mode is...

Page 148: ...eld Nominal Display field Feedback mA Button Disable Test Mode Fig 131 Simulation Analog Output 1 Click on the input field Fig 131 item 1 and enter the target value for the simulation 2 Confirm with t...

Page 149: ...4 5 ERROR DO 1 ALARM DO 2 ALARM DO 3 Dropdown field Button Disable test mode Fig 132 Simulation Digital Outputs 1 Click on the dropdown field Fig 132 item 5 and select FAILURE or ALARM for the simulat...

Page 150: ...2 Input field Dampened count rate Button End test mode Fig 133 Simulation Count Rate 1 Click on the input field Fig 133 item 1 and enter count rate for the simula tion 2 Confirm with the Enter key The...

Page 151: ...1 Backup Device settings Backup Restore Backup 1 2 3 4 5 6 Button Backup Button Save Information about the backup data error error free Button Edit Button Clear to delete all logs Note Backup successf...

Page 152: ...ck the button Edit enter a description and confirm with the Enter key 5 Click on the button Save The backup files are copied to the USB storage device The message Backup successful appears after a suc...

Page 153: ...n about the backup data error error free Confirmation window Fig 136 Restore Executing restore 1 Connect a USB storage device to the device Fig 4 item 5 2 Select the backup file with the buttons Fig 1...

Page 154: ...137 Menu Diagnostics 8 1 Transmitter Temperature Diagnostics Transmitter Temperature Temperature values from the evaluation unit processor are displayed in the menu item Transmitter Temperature 1 2 3...

Page 155: ...e settings Setup Sensors NAME OF DETECTOR Detector Service 8 2 1 101BEVUEEEEVU event Log Diagnostics Transmitter Events Transmitter Event Log The last 25 events of the detector are displayed in the su...

Page 156: ...event Event no Event title Event description Button Close Fig 141 display an event log 1 Click on a line in the list Fig 141 item 3 2 Click on Fig 141 item 1 The event description appears 3 With the...

Page 157: ...splay events that have occurred 1 2 3 4 Number column Date column Vertical scroll bar Event line 5 6 7 check box Non Zero counter only Horizontal scroll bar Button Fig 142 Event Overview transmitter 1...

Page 158: ...25BA2 Rev 03 11 2017 8 3 Change Log Diagnostics Change Log You can track changes that were performed on the device in the submenu Change log 1 2 3 4 Time of the change Short info of the change Old sta...

Page 159: ...exported to a USB storage device to view it on a PC 1 2 3 4 5 6 Input field Log interval s Button Stop Display field Button Start Button Export Button Clear log data Fig 144 Data Log Change log inter...

Page 160: ...export process is started and can take several minutes to complete under certain circumstances The message window Export successful appears with a successful export Information The export includes a z...

Page 161: ...a few seconds and the but ton Export service data Fig 146 item 1 can be clicked 3 Click on the button Export service data Fig 146 item 1 The process window is displayed and the export of service data...

Page 162: ...on the detector Correct and optimise the alignment Objects in the beam path Offset irradiation level Source at the end of its usa ble life span Replace source No or incorrect level display level valu...

Page 163: ...d Detector is not detected software Incorrect ID in the configu ration Check ID of the detector see type plate on the de tector Touch panel does not respond Error in operating system Restart EVU Butto...

Page 164: ...ctor or a function check simulation is being performed 9 2 1 103BSystem Code Message NAMUR107 Help Text M101 HW Module F Hardware electronics module corrupt Restart the device Contact Berthold ser vic...

Page 165: ...temperature of the device is close to the upper limit M112 Temp UL OOS S The internal temperature of the device is above the upper limit The correct function of the device can not be guar anteed It i...

Page 166: ...ce M309 Application stopped C Measurement stopped M310 PV calc not possible S Process value could not be calculated Check measuring range and calibration M311 Backup process C Backup in process M312 R...

Page 167: ...etector events D505 Detector function check C At least one detector register function check Check detector events D506 Detector maintenance M At least one detector register mainte nance Check detector...

Page 168: ...icates that a software update is run ning No action necessary The device automatically returns to measuring mode after the software update is fin ished M799 Internal program error F Internal software...

Page 169: ...the complete EVU is to be sent to BERTHOLD NOTICE Repair on electronic circuits on the circuit boards of a field device may only be carried out in the manufacturer s factory When working at electroni...

Page 170: ...may only be carried out if the device has been de energised Only open the device when free of voltage In case of an electric shock carry out first aid measures and immediately call an emergency servi...

Page 171: ...en the four sunken screws on the front side of the EVU Fig 147 item 2 4 Pull out the housing Fig 147 item 3 carefully 5 Remove the protective covering of the fuse Fig 147 item 3 6 Remove the fuse Fig...

Page 172: ...nken screws on the front side of the slave module Fig 148 item 2 4 Pull out the housing Fig 148 item 3 carefully 5 Remove the protective covering of the fuse Fig 148 item 6 6 Remove the fuse Fig 148 i...

Page 173: ...Cleaning NOTICE Damage to the touch display Solvents and abrasive additives can damage the touch display Only clean the touch display with a wet cloth Only clean the EVU with a dry cloth or a dusting...

Page 174: ...issioning may only be carried out by qualified electricians Please adhere to the relevant safety regulations Decommissioning may only be carried out if the device has been de ener gised Only open the...

Page 175: ...2 Loosen the lock Fig 149 item 2 using the supplied square key and pull the subrack out 3 The subrack can be folded down by the folding mechanism 4 Fold the subrack downward cautiously 5 Remove the ne...

Page 176: ...blocks 4 5 PE cable Screw Connections Fig 150 Decommissioning wall housing 1 De energise the device 2 Remove the network plug Fig 150 item 1 3 Remove all lines from the terminal board Fig 150 item 2 o...

Page 177: ...ains electronic components containing toxic substances that are harmful to health Disposal is to be carried out in accordance with the disposal regulations via a disposal expert If the device is to be...

Page 178: ...urce No Number of dectors LB44x LB47x LB54x Activity Isotope Cs 137 Co 60 Container Product Cascaded measurement YES NO Device configuration Model Installation variant Wall housing Subrack Anschluss P...

Page 179: ...mA max Value 20 00 mA Rapid Switch 0 9 9999 Enabled Sigma Radiation Interference Detection enabled Measurement Delay s Hold Time s I_O Factor RI Sigma Source replacement Notification enabled Digital...

Page 180: ...rm Det temperature alarm Det temperature alarm Rad interference alarm Rad Interference alarm Source Replacement Alarm Source replacement alarm Measurement stopped Measurement stopped System state Warn...

Page 181: ...LB 470 Level 12 Appendix 56925BA2 Rev 03 11 2017 181...

Page 182: ...mbH Co KG Language English Printed in Germany 11 2017 Rev no 03 BERTHOLD TECHNOLOGIES GmbH Co KG Calmbacher Str 22 75323 Bad Wildbad Germany www Berthold com Id No 56925BA2 Modifications due to techni...

Page 183: ...Unit d valuation D tecteurs LB 47x LB 4700 Informations sur la s curit 56925BA59 Rev No 01 11 2017...

Page 184: ......

Page 185: ...BERTHOLD TECHNOLOGIES GmbH Co KG Calmbacher Str 22 75323 Bad Wildbad Germany www Berthold com Telephone 49 7081 177 0 Fax 49 7081 177 100 industry Berthold com...

Page 186: ...anger Pr cise quelles actions sont requises en cas d occurrence du risque 1 8 1 Symboles employ s dans le manuel d utilisation Dans ce manuel les avertissements indiqu s avant les instructions d utili...

Page 187: ...cette information n est pas appliqu e un dysfonctionnement et ou un d g t mat riel peuvent appara tre IMPORTANT Les sections identifi es avec ce symbole signalent des informations importantes du produ...

Page 188: ...suivre les instructions de ce manuel d utilisation Connexion de mise la terre Raccorder le conducteur de mise la terre cet endroit Raccordement equipotentiel Raccorder le conducteur d quipotentialit c...

Page 189: ...re responsabilit que la conception de ce produit mis sur le march par BERTHOLD est conforme aux directives EU indiqu es dans la d claration de conformit originale Cette disposition devient nulle en ca...

Page 190: ...1 A propos de ce manuel d utilisation LB 470 Niveau Level 8 56925BA59 Rev 01 11 2017...

Page 191: ...c les d tecteurs compatibles et avec une source de rayonnement appropri e Elle ne doit tre utilis e qu cette fin Ce qui suit constitue une utilisation appropri e Se conformer strictement aux instructi...

Page 192: ...me L appareil ne doit pas tre install en atmosph re explosive et de ce fait ne peut pas tre utilis dans une telle atmosph re Il n est pas antid flagrant Utilisation o o les l ments sous tension sont...

Page 193: ...g n rales sont par exemple des techniciens des soudeurs qui vont assurer diff rentes t ches lors du transport de l assemblage et de l installation de l appareil sous l encadrement d une personne auto...

Page 194: ...reils doit r guli rement former son personnel sur les sujets suivants Connaissance et utilisation du manuel d utilisation et des clauses l gales Utilisation pr vue de l appareil Respect des instructio...

Page 195: ...KG Sprache Fran ais Printed in Germany 11 2017 Rev Nr 01 BERTHOLD TECHNOLOGIES GmbH Co KG Calmbacher Str 22 75323 Bad Wildbad Germany www Berthold com Id Nr 56925BA59 Sous r serve de modifications dan...

Page 196: ...Level F llstand Technical Information Technische Information 56925TI1L Rev No 00 11 2017...

Page 197: ...lacement of predecessor model LB 440 Interfaces with all 2 wire detectors LB 44xx LB 54xx and LB 47xx 2 Leiter Technologie Das DuoSeries DuoXpert Messsystem besteht aus einem Detektor mit Szintillator...

Page 198: ...on F llstand 56925TI1L Rev 00 11 2017 Measurement arragements level Messanordnungen F llstand Measurement arrangements with rod detector Messanordnungen mit Stabdetektor Measurement arrangements with...

Page 199: ...ng f r Detektoren ohne Wasserk hlung Dimensions in mm Abmessungen in mm Material 316Ti 1 4571 Werkstoff 316Ti 1 4571 Part No 31346 1 set 2 clamps Id Nr 31346 1 Set 2 Schellen Part No 31345 single clam...

Page 200: ...steel Robuste Detektor Halterung Edelstahl Dimensions in mm Abmessungen in mm Part No 39246 without water cooling Id Nr 39246 ohne Wasserk hlung Part No 39247 with water cooling Id Nr 39247 mit Wasser...

Page 201: ...Collimator for Rod Detector Kollimator f r Stabdetektor For installation deinstallation space for swiveling the collimator is recommended Empfohlener Installations Deinstallationsraum zum Ausschwenken...

Page 202: ...ight kg Gewicht kg 59957 050 500 620 655 925 560 1000 110 59957 100 1000 1220 1155 1425 1090 1500 195 59957 150 1500 1620 1655 1925 1590 2000 280 59957 200 2000 2120 2155 2425 2090 2500 365 60085 050...

Page 203: ...th counter nuts Detektor Feststellschrauben mit Kontermuttern Stabilizer against tilting installed by customer Bracket e g welded to the vessel or a special support Kippsicherung installiert vom Erric...

Page 204: ...L Rev 00 11 2017 Angle bracket Winkeleisen angle bracket as tilt protection welded Winkeleisen als Kippsicherung angeschwei t material thickness 8 10 mm Materialst rke 8 10 mm Distance to the vessel w...

Page 205: ...0 11 2017 Mounting point detector Befestigung Punktdetektor Mounting with clamps Montage mit Schellen Dimensions in mm Abmessungen in mm Mounting with detector holder Montage mit Detektorhalterung Dim...

Page 206: ...radiation from the vessel can also be moderated by a thermal sheet e g by a thin metal plate For each detector a water cooling option is available Wird durch Sonneneinstrahlung eine Detektortemperatu...

Page 207: ...Klemmenposition f r Stabdetektoren Klemmenposition f r Stabdetektor abschirmungen The drawings on this valid for Detectors with and without water cooling jacket Die Zeichnungen auf dieser Seite sind g...

Page 208: ...Technical Information Level Technische Information F llstand 56925TI1L Rev 00 11 2017 Evaluation unit Auswerteeinheit...

Page 209: ...gern eingebaut und kann je nach Bedarf unterschiedlich best ckt werden Zum elektrischen Anschluss werden die r ckw rtigen Klemmenbl cke oder Anschlussplatinen verwendet Die Verbindung zwischen Master...

Page 210: ...1 2 Master 1 Terminal panel master master1 1 Anschlussplatine Master Master1 2 1 Master 3 Slaves 1 Terminal panel master slave1 1 Anschlussplatine Master Slave1 3 2 Master 2 Terminal blocks 2 Klemmenb...

Page 211: ...menbl cke 3 2x 1 Master 3 Slaves 2 Terminal panel master slave 2 Anschlussplatinen Master Slave 4 4x 1 Master 1 Slave 2 6 Terminal blocks master slave plugs 6 Klemmenbl cke Master Slave Stecker 5 1 Ma...

Page 212: ...ELAIS 2 NO 11 RELAIS 2 COM 12 RELAIS 1 NC Error DIGITAL OUT Fehler DIGITAL OUT 13 RELAIS 1 NO 14 RELAIS 1 COM 15 DIGITAL IN 1 GND GND 16 DIGITAL IN 1 IN Logic Input 17 DIGITAL IN 1 24 V 24 V out max 2...

Page 213: ...RxD 12 MASTER SLAVE RTS 16 POWER DC 24 V AC N 24 V DC 100 240 V AC 17 POWER DC 24 V AC L1 18 PE 19 PE 20 PE 21 RELAIS 3 NC DIGITAL OUT 22 RELAIS 3 COM 23 RELAIS 2 NC DIGITAL OUT 24 RELAIS 2 NO 25 REL...

Page 214: ...rchase order terminal block Part No 59477 In the case of existing 19 subrack and retrofitting to LB470 the master slave plug Part No 64608 must ordered separately Der Master Slave Stecker wird bei Ein...

Page 215: ...IGITAL IN 1 C 18 DIGITAL IN 2 C 20 CURRENT IN C 22 RS 485 B C 24 CURRENT OUT C 26 not assigned nicht belegt C 28 Main Netz N DC 24 V C 30 Protective conductor PE Schutzleiter PE C 32 Pin Signal A 2 DE...

Page 216: ...AVE C 22 not assigned nicht belegt C 24 not assigned nicht belegt C 26 not assigned nicht belegt C 28 Main Netz N AC DC 24 V C 30 Protective conductor PE Schutzleiter PE C 32 Pin Signal A 2 DETECTOR S...

Page 217: ...D Max Assembly Max Best ckung 2 Master with terminal board master master 1 2 Master mit Anschlussplatine Master Master 1 1 Master 3 Slave with terminal board master slave 1 Master 3 Slave mit Anschlus...

Page 218: ...x Assembly Max Best ckung 3 Master 3 Slave 2 Master 6 Slave 4 Master 1 Master 9 Slave 12 Slave Weight with circuit board without modules Gewicht mit Anschlussplatine ohne Module 1 4 kg Weight terminal...

Page 219: ...HxD Weight Gewicht 1200 g Operational temperature Betriebstemperatur 20 C 50 C not condensing Avoid direct sunlight Unobstructed air circulation must be provided to the subrack 20 C 50 C nicht kondens...

Page 220: ...graphisches LCD Display 320 x 240 Punkte 262 000 Farben Dimmbare LED Hintergrundbeleuchtung Touchscreen Computer core Rechnerkern Processor Dual Core DSP ARM Controller clock frequency 300 MHz intern...

Page 221: ...ennt 500V Innenwiderstand ca 300 Ohm max Eingangsspannung 24V DC Impulse input Impuls eingang Frequency 0 100kHz Umax 28V right angle signal form low 1 5V high 4 28V Switchable to current input Freque...

Page 222: ...plate to the connection of an ext mouse keyboard or storage medium Uout 5V Ioutmax 0 5A 1 x USB 2 0 Typ A Host ber Frontplatte zum Anschluss einer ext Maus Tastatur oder Speichermedium Uout 5V Ioutmax...

Page 223: ...WxHxD Weight Gewicht 600 g Operational temperature Betriebstemperatur 20 C 50 C not condensing Avoid direct sunlight Unobstructed air circulation must be provided to the subrack 20 C 50 C nicht konde...

Page 224: ...l data Elektrische Daten Power consumption Leistungsaufnahme 6VA 5W Fuses Sicherungen Internal 2 x 250 V 1A delayed 5x20mm 1500 A breaking capacity IEC 60127 2 Intern 2 x 250 V 1A tr ge 5x20mm 1500 A...

Page 225: ...C Ex i IIB 100 240 VAC 15 10 Ex i IIC LB 1 2 3 4 5 6 7 8 9 10 11 4 7 x 1 1 x x Family Ger tefamilie Family Application Applikation RID only LB 470 nur LB 470 Options Austattungsmerkmale Power Supply S...

Page 226: ...Technical Information Level Technische Information F llstand 56925TI1L Rev 00 11 2017 Declaration of Conformity Konformit tserkl rung...

Page 227: ...Technical Information Level Technische Information F llstand 56925TI1L Rev 00 11 2017...

Page 228: ...Technical Information Level Technische Information F llstand 56925TI1L Rev 00 11 2017 Certificates Zertifikate NRTL certification US CAN wall mounted housing NTRL Zertifikat US CAN Wandgeh use...

Page 229: ...Technical Information Level Technische Information F llstand 56925TI1L Rev 00 11 2017 NRTL certification US CAN wall mounted housing continued NTRL Zertifikat US CAN Wandgeh use Fortsetzung 1...

Page 230: ...Technical Information Level Technische Information F llstand 56925TI1L Rev 00 11 2017 NRTL certification US CAN wall mounted housing continued NTRL Zertifikat US CAN Wandgeh use Fortsetzung...

Page 231: ...Technical Information Level Technische Information F llstand 56925TI1L Rev 00 11 2017 NRTL certification US CAN DuoXpert LB 47x NTRL Zertifikat US CAN DuoXpert LB 47x...

Page 232: ...Technical Information Level Technische Information F llstand 56925TI1L Rev 00 11 2017 NRTL certification US CAN DuoXpert LB 47x continued NTRL Zertifikat US CAN DuoXpert LB 47x Fortsetzung...

Page 233: ...3x Slave 110 240 VAC 63783 Wall mounted Housing for 2x LB 47x Master 24 VDC Wandgeh use f r LB 47x 2x Master 24 VDC 63784 Wall mounted Housing for 2x LB 47x Master 110 240 VAC Wandgeh use f r LB 47x 2...

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