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Berkel X13, Service Manual

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Berkel X13 Service Manual Download Page 22

Fig. 55

12. Remove index mechanism

Index Mechanism Installation

1.

Reverse removal procedure to install.

2.

Torque mounting screws holding upper housing
to slicer base 60 in.-lbs.

NOTE: 

 Two long screws go in bottom two holes.

3.

Check gauge plate for proper adjustment as
outlined under GAUGE PLATE ADJUSTMENT .

4.

Check slicer for proper operation.

X13 SLICER - REMOVAL AND REPLACEMENT OF PARTS

F25332 Rev. A (0718)

Page 22 of 36

Summary of Contents for X13

Page 1: ...ts and skills required to perform the procedure Procedures for which you do not have the necessary tools instruments and skills should be performed by a trained Berkel Service Technician The reproduct...

Page 2: ...FE 13 KNIFE REMOVAL 13 RING GUARD 14 RING GUARD REMOVAL 14 INDEX KNOB 14 BOTTOM COVER X13A X13AE 15 15 AUTODRIVE MECHANISM X13A X13AE 15 AUTODRIVE MECHANISM REMOVAL 15 AUTODRIVE MECHANISM DISASSEMBLY...

Page 3: ...X13AE 28 ECCENTRIC PIN ADJUSTMENT 28 WICK REPLACEMENT 28 SLIDE BAR SWITCH TEST X13 X13A 29 CARRIAGE SENSOR TEST X13 X13A 30 KNIFE MOTOR OHM TEST 30 CIRCUIT BREAKER TEST 31 ELECTRICAL OPERATION 32 COMP...

Page 4: ...SERVICE UPDATES UPDATES July 2018 Added INDEX KNOB X13 SLICER SERVICE UPDATES F25332 Rev A 0718 Page 4 of 36...

Page 5: ...Motor 1 2 H P Thickness Adjustable to slice a thickness up to 1 5 16 Slicing Speed Automatic Low 20 slices per minute Medium 40 slices per minute High 60 slices per minute Stroke Length Automatic Low...

Page 6: ...to Clip Assembly South out Timer Assembly North out Sharpener North out Index Mechanism South out Use another magnet on the slicer to verify polarity of a replacement magnet Opposites attract X13 SLIC...

Page 7: ...14 NOTE Parts 15 17 11 and 21 are left hand threaded on some older sharpeners B Remove deburring stone 13 and skirt 12 C Remove e clip 10 slide out shaft 5 while holding spring 16 D Remove spring 16 a...

Page 8: ...ig 3 3 Slide product table off arm 4 Reverse procedure to install NOTE Make sure that dowel pin enters and rotates actuator arm interlock pacman Fig 4 5 Check slicer for proper operation PRODUCT TABLE...

Page 9: ...backout if Loctite and primer is not used 7 Check slicer for proper operation ARM ASSEMBLY Arm Assembly Removal Disconnect the electrical power to the machine and follow lockout tagout procedures NOT...

Page 10: ...isconnect X13A X13AE Fig 10 9 Remove screws and square rail NOTE Reposition arm assembly and remove bottom screw first Fig 11 10 Remove 2 screws securing round rail Fig 12 11 Remove round rail and arm...

Page 11: ...quired to access part s being replaced 1 Remove screws and arm sensor Fig 15 2 Remove autodrive clutch plate screws Fig 16 3 Remove autodrive clutch plate and clip assembly 4 Remove screw autodrive cl...

Page 12: ...ER PLATE Center Plate Removal Disconnect the electrical power to the machine and follow lockout tagout procedures 1 Close gauge plate 2 Move product table to home position 3 Turn center plate knob CCW...

Page 13: ...lectrical and grounding connections must comply with the applicable portions of the National Electrical Code and or other local electrical codes NOTE Replace knife if it is less than 12 3 4 diameter 1...

Page 14: ...e motor as outlined under KNIFE MOTOR AND MOUNT ASSEMBLY NOTE Knife motor just needs to be moved out of the way to access bolts and washers 4 Remove bottom two mounting bolts and washers Fig 28 5 Remo...

Page 15: ...follow lockout tagout procedures Electrical and grounding connections must comply with the applicable portions of the National Electrical Code and or other local electrical codes 1 Place slicer on it...

Page 16: ...todrive assembly Autodrive Mechanism Disassembly NOTE Remove only those parts required to access part s being replaced 1 Remove screws securing autodrive motor Fig 36 2 Remove autodrive motor and seco...

Page 17: ...verse removal procedure to install 2 Place primary autodrive belt in clip assembly Fig 39 A Reconnect flex cable last and make sure cable is in front of guide assembly Fig 40 3 Check slicer for proper...

Page 18: ...E Make sure tab on motor mount enters slot in slicer base Fig 43 3 Install drive belt as outlined under DRIVE BELT 4 Connect motor lead wires to control board 5 Check slicer for proper operation DRIVE...

Page 19: ...outlined under AUTODRIVE MECHANISM X13A X13AE 3 Remove knife motor as outlined under KNIFE MOTOR AND MOUNT ASSEMBLY 4 Remove screws securing knife hub assembly to slicer wall Fig 45 5 Supporting hub t...

Page 20: ...GAUGE PLATE ASSEMBLY Gauge Plate Assembly Removal Disconnect the electrical power to the machine and follow lockout tagout procedures 1 Open gauge plate and tape knife Fig 49 2 Remove gauge plate bolt...

Page 21: ...to disconnect clevis from slide bar Fig 53 8 Remove screws and clamp Fig 54 A Remove cable from zipties 9 Unplug wire harness from control board 10 Remove knife motor as outlined under KNIFE MOTOR AN...

Page 22: ...que mounting screws holding upper housing to slicer base 60 in lbs NOTE Two long screws go in bottom two holes 3 Check gauge plate for proper adjustment as outlined under GAUGE PLATE ADJUSTMENT 4 Chec...

Page 23: ...e slicer on its side so it is resting on motor housing 2 Angle to knife A Loosen mounting screw Fig 56 B Turn adjustment screw until product table is at a right angle with gauge plate NOTE Adjustment...

Page 24: ...Disconnect the electrical power to the machine and follow lockout tagout procedures NOTE With product table installed slide bar should be centered in carriage hole Fig 61 1 Remove clevis pin then slid...

Page 25: ...o retract cable from index knob until index knob turns freely C Open index knob 1 4 turn and push cable in as far as it will go D Turn clevis until hole aligns with hole in interlock slide rod E Turn...

Page 26: ...ll rubber boot away from adjustment block D Loosen top and bottom set screws NOTE Bottom set screw is underneath adjustment block opposite top set screw Fig 70 E Loosen center bolt and adjust gauge pl...

Page 27: ...te all the way 3 Push product tray toward knife until built in stop in sharpener is actuated and hold for 5 seconds 4 Bring product tray back to home position 5 Check slicer for proper operation 6 Rep...

Page 28: ...primary belt in auto clip assembly Fig 76 2 Remove screws and square rail Fig 77 3 Loosen nut and adjust eccentric pin accordingly 1 4 turn at a time Fig 78 4 Tighten nut 5 Recheck proper operation of...

Page 29: ...revent damage The ESD kit must be used anytime the circuit board is handled 1 Remove product table as outlined under PRODUCT TABLE 2 Place slicer on its side so it is resting on motor housing 3 Remove...

Page 30: ...age rod out 7 Verify 5VDC between J4 3 and J4 5 when arm assembly is in home position A 0VDC should be present anytime arm assembly is away from home position 8 If voltages are not all present replace...

Page 31: ...pply power to the test 1 Place slicer on its side so it is resting on motor housing 2 Remove screws to access control board Fig 84 3 Plug slicer in 4 Verify 120VAC between J1 1 power cord neutral and...

Page 32: ...OP button No of Flashes Problem Probable Cause 1 High temperature detected on control board Replace control board 2 Over current detected in control board DC motor shorted or control board malfunction...

Page 33: ...switch closed 2 15VDC is applied to control board 3 Knife motor energized 4 Knife motor continues to run until stop button is pressed NOTE Slicers equipped with timer assembly will shut off after 15 s...

Page 34: ...lit 3 Carriage tray secured A X13A only Slide bar switch closed control board signaled that carriage is in place Manual Sequence 1 Press start button start switch closed 2 15VDC is applied to control...

Page 35: ...length LED will indicate selection 4 Press start button start switch closed 5 15VDC is applied to control board 6 Knife motor energized A Knife motor continues to run until stop button is pressed NOT...

Page 36: ...malfunction 4 Belt mis aligned Noisy in automatic mode 1 Belts not properly tensioned 2 Belts worn 3 Auto motor malfunction Knife motor running knife not turning 1 Knife belt malfunction 2 Knife hub...

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