BERG BENOMIC S500, Technical Manual

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Translated user manual (EN-V1)
BENOMIC S500
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9.
Maintenance and repairs
The BENOMIC S500 is a very high-quality product. The following maintenance
instructions must be strictly followed to safeguard its quality. Repair and maintenance
work must be recorded in the maintenance logbook (see Appendix 1). The employer is
also responsible for periodically checking tools and equipment according to the current
Working Equipment Guidelines.
Switch off the
BENOMIC S500 by means of the main switch before starting maintenance.
Maintenance - Checks Tools Daily Weekly Monthly Yearly
Sufficiently charged battery (see 8.1.2
(13)) Battery status indicator X
Damage to control components Visually X
Damage to/visibility of pictograms and
stickers Visually X
Cleaning the foot platform Brush / Damp cloth X
Cleaning the control panel Brush / Damp cloth X
Clean the frame and scissor-slide blocks Brush / Damp cloth X
Check for leakage, and damaged cables
and hoses Visually X
Check for ingrained dirt or string wrapped
around wheels and chain Visually X
General mechanical damage Visually X
Lifting and lowering movement
– check
for jerkiness (low hydraulic fluid level)
Hydraulic fluid
ISO Viscosity Grade 46 X
Charge batteries when necessary, and at
least once per month (see 8.1.2 (13)) Battery charger X
Check battery fluid levels (plates should
be 1 cm below the fluid level, see
Appendix 3) Distilled water, gloves and
glasses X
Check that the tilt signal is operating
correctly Test > 2 degrees X
Check for leaks on hydraulic components
(pump/valves) under the cover Tool to remove bolt from
the cover X
Check pipe-rail wheel wear (see 9.5) Visually X
Grease the hoist wheels, drive chain and
ball bearings Ball-bearing grease, chain
lubricant or another
universal lubricant X
Check chain tension (see 9.4) Open-ended spanner X
Cap mountings on the scissor-shafts Visually X
Grease the hinged parts of scissor-unit
(see 9.2) Grease gun and grease X
Grease the hinged parts on the lift-
system Spray grease/lubricating
grease X
Grease the hinged/rotating parts of
stabilizers Spray grease/lubricating
grease X
Check welds on the scissor-unit for
cracks (hairline) and rust Visually X
If the above checks show that there is a fault on the
BENOMIC S500 , contact your
BENOMIC S500 dealer immediately. Operating the trolley despite there being defects
found can be very dangerous and is therefore strictly forbidden!
9.1 Specialist maintenance
Maintenance and repairs to the items listed below may only be carried out by approved
Berg Hortimotive dealers:
-
Work on electrical components/wiring, (excluding foot pedal exchange)
-
All work on the hydraulic system.
-
All work concerning the drive motor and the reducer unit (excluding cleaning,
readjustment or replacement of the chain and chain-sprockets).