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17

7.  MAINTENANCE

7.1 Fault finding during commissioning

If a BA534D fails to function during commissioning
the following procedure should be followed:

Symptom

Cause

Check:

No display

Incorrect
wiring
Note:
Terminals 2, 4,
6 & 8 are
interconnected
within the
BA534D

That there is
between 10 and
30V on  terminals
1 & 2 with terminal
1 positive.

Flow indicator

not rotating

No input
pulses,
incorrect input
terminals
used, or
incorrect type
of input
selected

That BA534D has
been calibrated for
the correct input.

That input signal is
connected to
correct input
terminals and
correctly polarised.

Flow indicator

rotating but

incorrect rate

display

Incorrect
calibration

Input below
clip-off
threshold

That rate scale
factor and
timebase are
correctly
programmed.

That clip-off
threshold is set
correctly.

Unstable rate

display

Noisy pulse
input signal

Source of noise
and try to eliminate
or increase rate
filter.

Correct rate

display but

incorrect total

display

Incorrect
calibration

Remote reset
switch
contacts
closed

That total scale
factor is correctly
programmed.

That ‘RESET’
annunciator is not
activated.  If it is,
check reset wiring
and switch.

Unable to

enter

programme

mode

Incorrect
security code

That the correct
security code is
being used, or fit
security link in
override position.
See Fig 7.

Clip-off does

not function

and 4/20mA

output is

constantly

3.5mA

Clip-off  &
4/20mA have
been
automatically
reset to zero
following
change of rate
display
calibration

Re-enter required
clip-off and
4/20mA output
calibration.

Alarms do not

function

Alarms have
been disabled
following
calibration
change

Re-enable both
alarms.

7.2  Fault finding after commissioning

ENSURE PLANT SAFETY BEFORE

STARTING MAINTENANCE

If a BA534D fails after it has been functioning
correctly, the following table may help to identify
the cause of the failure.

Symptom

Cause

Check:

No display

No power
supply.

That there is
between 10 and
30V on terminals 1
& 2.

Flow indicator

not rotating

No input
pulses

Output from
flowmeter.

Wiring between
flowmeter and
BA534D.

Flow indicator

rotating, but

rate display

indicates zero

and there is

no totalsiation

Input below
clip-off
threshold

Clip-off threshold
and if necessary
adjust.

Unstable rate

display

Noisy pulse
input signal

Source of noise
and try to
eliminate, or
increase rate filter.

If this procedure does not reveal the cause of the
fault, it is recommended that the instrument is
replaced.

7.3  Servicing

We recommend that faulty BA534D rate totalisers
are returned to BEKA associates or to our local
agent for repair.

7.4 Routine maintenance

The mechanical and electrical condition of the
instrument should be regularly checked.  Initially
annual inspections are recommended, but the
inspection frequency should be adjusted to suit
the environmental conditions.

7.5  Guarantee

Instruments which fail within the guarantee period
should be returned to BEKA associates or our
local agent.  It is helpful if a brief description of the
fault symptoms is provided.

7.6  Customer comments

BEKA associates is always pleased to receive
comments from customers about our products and
services.  All communications are acknowledged
and whenever possible, suggestions are
implemented.

Summary of Contents for BA534D

Page 1: ...Issue 10 18th September 2008 BA534D Externally powered pulse input field mounting rate totaliser issue 10...

Page 2: ...Calibration procedure 7 Maintenance 7 1 Fault finding during commissioning 7 2 Fault finding after commissioning 7 3 Servicing 7 4 Routine maintenance 7 5 Guarantee 7 6 Customer comments 8 Accessorie...

Page 3: ...ys further extend the applications Fig 1 Simplified block diagram of BA534D 2 1 Initalisation Each time power is applied to the instrument initalisation is performed After a short delay the following...

Page 4: ...et Activated when the total Annunciator display is being reset 3 SYSTEM DESIGN 3 1 Flow transmitter loops The BA534D may be connected to almost any pulse output flowmeter and calibrated to display rat...

Page 5: ...4D rate totaliser is housed in a robust IP66 glass reinforced polyester GRP enclosure incorporating an armoured glass window and stainless steel fittings It is suitable for exterior mounting in most i...

Page 6: ...rective 2004 108 EEC For specified immunity all wiring should be in screened twisted pairs and the BA534D earth terminal should be locally earthed or connected to an earthed cable screen To prevent ci...

Page 7: ...total scale factor SCALE t Total flow is continuously added to the grand total The BA534D displays real decimal points Moving the position of a decimal point in a scale factor will therefore affect th...

Page 8: ...8...

Page 9: ...2 Lower display Turns the lower display which normally shows rate on or off See section 5 7 Display Description of function SCALE r Rate Scale Factor Defines the arithmetic relationship between the p...

Page 10: ...s from a wide variety of sensors To define an input type select InPut from the menu and press P which will reveal the current input type Pressing Up or Down will scroll through the five options UOLts...

Page 11: ...igit can be changed by pressing the Up or Down buttons When this digit is correct pressing P will transfer control to the next digit To position the decimal point in the rate scale factor move the fla...

Page 12: ...r control to the next digit To position the decimal point in the scaling factor move the flashing digit to the left hand side of the required decimal point position and simultaneously press the Up and...

Page 13: ...git of the code can be changed using the Up and Down push buttons and the P button to move to the next digit When the required code has been entered press E to return to the main menu The revised secu...

Page 14: ...ush button until the third least significant digit of the total display and following decimal point are flashing This gives the required total display resolution of 0 01 Press P to move control to the...

Page 15: ...enter 1050000 Finally return to the SCALE t prompt in the main menu by pressing E Step 9 Define clip off In this example totalisation is to be inhibited at flow rates below 300 litres per hour Select...

Page 16: ...ode 1209 digit by digit The P button will transfer control between digits When the new code has been entered press E to return to the main programme menu Step 13 Return to the display mode Following c...

Page 17: ...20mA output calibration Alarms do not function Alarms have been disabled following calibration change Re enable both alarms 7 2 Fault finding after commissioning ENSURE PLANT SAFETY BEFORE STARTING M...

Page 18: ...utputs WARNING These alarm outputs should not be used for critical safety applications such as a shut down system When the BA534D power supply is turned off or disconnected both BA534D alarm outputs w...

Page 19: ...19 Fig 10 Alarm menu structure...

Page 20: ...available on rate alarms See section 8 2 8 Summary of programmable alarm functions dELA Alarm delay time Adjusts the delay between the display equalling the setpoint and the alarm output being activa...

Page 21: ...st the hysteresis select HStr from the alarm menu and press P which will reveal the existing figure Each digit can be adjusted using the Up and Down push buttons and the P button to move to the next d...

Page 22: ...o the setpoints in the display mode by pressing the P and Up buttons simultaneously New instruments with alarms are supplied with the security code set to 0000 8 2 12 Adjusting alarm setpoints from th...

Page 23: ...pulse output The output is a polarised current sink that closes for a programmable duration each time the least significant digit of the BA534D display changes A programmable divider enables the puls...

Page 24: ...ng digit may be changed by pressing the Up or Down buttons When this digit is set as required pressing P will transfer control to the next digit When the flow rate corresponding to an output current o...

Page 25: ...mounting kits are available for securing the BA534D to a horizontal or vertical pipe BA392D Stainless steel bracket secured by two worm drive hose clips for 60 to 80mm outside diameter pipes BA393 He...

Page 26: ...ng commissioning 7 1 after commissioning 7 2 FILtEr 5 10 Flow indicator 2 3 Grand total 2 2 clear 5 14 Guarantee 7 5 HI LO 8 2 2 8 2 6 HStr 8 2 2 8 2 8 InPut 5 5 Installation 4 Instrument identificati...

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