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                                                                USER MANUAL FOR BEEM OUTDOORS, LLC. 20KW 

SILENT STANDBY GENERATOR SET 

 

42 

14 

Muffler 

shows flames 

or 

making     

exploding 

noise 

1

Carburetor floater oil level is too high, adjust the floater 

2

Exhaust valve is not totally sealed 

3

Ignite timing is too slow, adjust the ignition timing 

 

II. Alternator Common Faults and Troubleshooting 

No. 

Fault Symptoms

 

Reason & Troubleshooting

 

Generator does 

not indicate 

power 

 

1.

 Power cable line has a short circuit

 

2.

 Power cable line resistance is burned out

 

Check and replace as needed

 

Generator 

indicates power     

but no output

 

1.

 Breaker 

is in the “OFF” position

 

2. AC

 output has poor connection

tighten connections

 

Generator 

overheating

 

1.

 Loosen or worn out of water pump belt

Adjust or replace belt

 

2.

 Low coolant level or blocking of line

Add coolant or clean line

 

3.

 Worn out or damaged water pump

Clean or replace pump

 

4.

 Low engine oil level

Add engine oil

 

5.

 Dirty or damaged oil filter

Clean or replace oil filter

 

6.

 Clogged or worn out oil pump

Clean or replace oil pump

 

7.

 Engine oil leak (Find leak and trouble shoot quickly

 

8.

 Damage of rotor bearing

Replace bearing

 

9.

 Damage of cooling fan

Replace cooling fan

 

10.

 Blockage or damaged radiator

Clean or replace radiator

 

11.

 Short circuit of stator winding

Check wiring

 

12. 

Grinding of stator and rotor 

Check, adjust gap

 

Low output 

power

 

Abnormal gas pressure

adjust pressure

 

 
III. Common Faults and Solutions of LCD 

No. 

Fault Symptoms

 

Reason & Troubleshooting

 

Controller non 

responsive or 

will not power 

up     

No electrical connection

check wire connection to battery

 

Line fault or wrong connection

check controller connection

 

Insure damage

check insure

 

Generator 

stops 

Abnormal temp.

check water/cylinder temp. is too high

 

Unstable voltage or abnormal

check alternator voltage

 

Insure damage

check DC insurance

 

Summary of Contents for 20KW

Page 1: ...ooled exhaust system larger engines with more cylinders silent cooling system electronic speed control system unattended power generating multi energy generation technique intelligent control systems...

Page 2: ...ng this generator set NOT following these operational requirements and instructions may result in personal injury and damage to the engine or other equipment appliances or other property NOT following...

Page 3: ...ned in this manual for repair and maintenance Any adjustments or modifications not included in this manual are NOT allowed and will void all warranties In the event you may need maintenance or warrant...

Page 4: ...tions Preparations before 1st Use Preparation before Starting Generator Starting of Generator Check in Operation of Generator Stop of Generator Fuel Switch of Generator Chapter Four Main Parts Structu...

Page 5: ...Methods of Generator Common Faults and Repair Methods of Control Panel Common Faults and Repair Methods Main Common Faults and Repair Methods of Generator Chapter Seven Storage of Engine Long term sto...

Page 6: ...adjustments to the engine speed that can be stabilized to specific speed ranges This control system allows the engine to run more smoothly and respond quickly to sudden increases or decreases in requ...

Page 7: ...rdous engine or generator conditions This system continually checks and monitors the units operating conditions and will automatically shut the unit down to help avoid hazardous and costly damage can...

Page 8: ...placed under the generator unit to lift in a level means Fully insert the forks below the generator When placing the generator unit down do so in slow controlled manner without dropping and place on...

Page 9: ...install the generator make sure the installation requirements meets the following 1 Installation Location Never install the generator in an enclosed room or an area where the engines exhaust are free...

Page 10: ...or unit in areas effected by heat or exhaust created by nearby equipment In areas effected by high snow accumulation place in areas or in raised areas that can be kept clear of high snow accumulations...

Page 11: ...exposure to carbon monoxide gas can result in carbon monoxide poisoning and death Always check for leaks Indoor air circulation is a must and can affect engine performance High concentrations of leak...

Page 12: ...USER MANUAL FOR BEEM OUTDOORS LLC 20KW SILENT STANDBY GENERATOR SET 12 within 10 feet of generator...

Page 13: ...before starting 3 Engine and exhaust muffler heat Never place the generator where children pets or other pedestrians frequently accumulate and meet When the generator is running do not place any comb...

Page 14: ...arts while running 8 The open generator unit produces high noise levels If the generator enclosure top or sides are removed or left open while the generator unit is running excessive and unsafe noise...

Page 15: ...nd correct the cause before restarting and placing the circuit breaker in the ON position again Use When starting manually always start the generator before placing the circuit breaker in the ON posit...

Page 16: ...depressed all generator control systems will immediately shut down including the engine and generator head This Emergency Stop Switch should be depressed should any unexpected emergencies occur Depre...

Page 17: ...to the engine before starting Fill the engine to the required level before attempting to start the engine NOT following these instructions will result in permanent damage to the engine and void all en...

Page 18: ...pressure shown on the gauge ten shut off the gas supply to the line If the line pressure decreases than a leak may be present For testing purposes observe the joints connections or pressure gauge for...

Page 19: ...e generator is operating Because of the non conformity of the alternating current produced while the generator is running this generator CANNOT be used in parallel with other generators Your generator...

Page 20: ...connections should be tight DO NOT connect them on the opposite sides or damage the electrical equipment of engine may result 8 Grounding wire The engine must be grounded to the ground before use Tigh...

Page 21: ...accumulated during transit Visually check engine oil and radiator coolant levels are at the full levels Visually check and make sure that the in coming gas pressure is steady Fluctuations in gas pres...

Page 22: ...s not exceeded as this will damage the generator After generator has been run for the first time for more than few minutes shut the generator engine down and check the following items to make sure tha...

Page 23: ...ht is illuminated VI Shutting down the generator Should a need occur to shut down the generator shut down the electrical output first by turning the circuit breaker to the OFF position and depress the...

Page 24: ...erator requirements The correct gas pressure for this generator is 2 0 3 5Kpa 0 29 0 52psi for LPG and 1 7 3 5Kpa 0 25 psi 0 51psi for NG Depending on the type of fuel you use turn the gas inlet valve...

Page 25: ...3600 Related voltage V 120 240 Related ampere A 83 3 Phase Single phase double voltage Power factor 1 Insulation level F Pole 2 Connect method Direct coupling Type With brush synchronization alternato...

Page 26: ...omponents Do not clean the inside electric components with compressed air as this may cause short circuits of certain electrical parts DO NOT use or wear loose fitting clothing such as scarves loose h...

Page 27: ...closure The main frame and chassis are the primary structures to which all other component pieces are attached The structure makes up the main noise protection and reduction features of the generator...

Page 28: ...unction is to adjust the engine speed Speed sensors detect the speed of the engines flywheel and transfer it to the electronic controller As changes are detected the controller immediately adjusts the...

Page 29: ...ent Temp 30 70 Relative humidity 95 Engine Low speed high speed and load stability are closely correlated to one another When tuning the engine all three must be noted Optimizing the system s stabilit...

Page 30: ...ce 5 Switch valve Allows selection of natural gas NG or liquid propane gas LPG gas as fuel The gas line diameters have been pre determined to optimize the gas flow The flow of gas and operating perfor...

Page 31: ...hout any generator electrical load for one hour After this one hour break in period re check all fluid and oil levels and refill as needed Once completed your new generator is ready for use Fuel Syste...

Page 32: ...tart the engine one more time to use up any remaining gas in the fuel line before removing the solenoid valve Without using up the excess gas in the lines high pressure in the lines could cause work a...

Page 33: ...Replacement of the oil filter The oil filter must be replaced at each scheduled oil change and only when the engine is cool Steps for replacement Use an oil filter wrench to remove the oil filter Befo...

Page 34: ...l Again replace the radiator cap tightly and restart the generator letting it run for another one minute Stop the generator again and check to make sure the coolant level is still full Add additional...

Page 35: ...orn or broken Air Filter Maintenance Remove the filter cartridge and clean as scheduled according to the maintenance periodic table Proceed as follows Remove the filter cap and take out filter cartrid...

Page 36: ...lugs such as broken poles or broken spark plug insulators Replace spark plug if excessive wear is noticed Check to insure that the spark plugs gap is over or under the recommended amount The right gap...

Page 37: ...ngine coolant level for any leaks Clean radiator Check the fan running condition Check radiator hose connections Change engine coolant Gas valve Check adjust to correct fuel NG or LPG Gas pipe Check g...

Page 38: ...12 4v if so then recharge 2 Check the for damage to battery cables 3 Check the starter blockage by debris 4 Check the spark plug wires one at a time for electrical current by pulling the wire lose fro...

Page 39: ...ator for leaks 3 Check the fixed bolt of speed motor to see if lose 4 If replaced fuel check whether the fuel switch valve is on and in the right position 5 Check the LPG NG pressure to see if normal...

Page 40: ...t 10 Dirty or low air volume change or clean the air filter 11 Carburetor not operating well rebuild or replace 12 The connection of carburetor and throttle leaking tighten 13 Check gas pressure flow...

Page 41: ...perature sensor not working properly Remove check and clean or replace if needed 2 Engine coolant low add coolant 3 Engine load is too high 4 Check for air in out ventilation 10 Starter not working 1...

Page 42: ...3 Worn out or damaged water pump Clean or replace pump 4 Low engine oil level Add engine oil 5 Dirty or damaged oil filter Clean or replace oil filter 6 Clogged or worn out oil pump Clean or replace...

Page 43: ...unication port damage check for PC communication port damage replace if damaged IV Troubleshooting 1 Poor electrical connections Battery voltage verify the voltage is correct Low fuel gas supply verif...

Page 44: ...p between the conductor and plug body should be 3 5mm Generator hunting elimination After starting the generator if there is an irregular vibration or the engine seems to speed up and slow down the ge...

Page 45: ...ctrical power output is not being produced follow the following steps to check and correct the problem 1 General solutions Check the battery voltage Voltage 12V Check the voltage regular input and out...

Page 46: ...ween the positive and negative poles Input Blue and white wire green wire blue and white wire connect with the positive pole green wire connect with the negative polse Output Red wire black wire conne...

Page 47: ...e emergency stop button Seal the rubber line openings with rubber sealant to keep clean 10 Remove the battery cable lines from the battery and remove the battery Store the battery in a dark and dry lo...

Page 48: ...Mixer assembly 015A0372 PC 1 17 Electronic actuator T0400 PC 1 18 Air filter core 6331E PC 1 19 Air filter pipe 50 500 PC 1 20 Oil filter wrench HM 501 PC 1 21 Spark plug socket L114 PC 1 22 Spark plu...

Page 49: ...N m 1kgf m 9 81N m Speed r min Engine oil fuel oil consumption g kW h 1g Ps h 1 36g kW h Capacity L L 1L 1000ml Proportion cm2 1m2 10000cm2 Pressure kPa MPa 1kgf cm2 98 1kPa 0 0981Mpa Power N 1kgf 9 8...

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