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BBH SMX 11-2, Installation Manual

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Installation manual 

 

 

HB-37420-810-01-25F-EN SMX100 Installation manual.docx           

Page 228 of 260 

Version: 25F 

12  Notes on designing, programming, validating and testing safety 

related applications 

 
The following notes describe the procedure for designing, programming, validating and testing 
safety related applications.  
The information should help the user to classify, to easily understand and to use all steps from 
risk assessment all the way to the system test. For better understanding the respective 
subjects, the individual steps are explained by means of examples.  
 

12.1 Risk assessment 

 
The manufacturer of a machine must generally guarantee the safety of any machine designed 
or delivered by him. The assessment of safety must be based on the applicable and 
appropriate regulations and standards. Objective of the safety assessment and the measures 
derived from this must be the reduction of risks for persons down to an acceptable minimum.  

               

 

 
The risk analysis must account for all operating conditions of the machine, such as operation, 
setup work and maintenance or installation and decommissioning as well as predictable 
erroneous operation.  
The procedure required for the risk analysis and the measures for reducing such risks can be 
found in the applicable standards 
EN ISO 13849-1 Safety of machines 
IEC 61508 Functional safety of safety related e/e/p e systems.

Risk limit 

Danger 

Safety 

Residual risk 

Risk without safety 

measures 

Risk 

Necessity of minimum 
risk reduction 

Actual risk reduction 

Summary of Contents for SMX 11-2

Page 1: ...Installation manual HB 37420 810 01 25F EN SMX100 Installation manual docx Page 1 of 260 Version 25F Installation Manual for SMX series SMX Modular and SMX Modular 2nd Generation SMXGen2 ...

Page 2: ... manual for base devices of SMX100 2 SMXGen2 Version 2 series SMX100 1 2 x 1 SMX100 2 2 x 1 SMX100 4 2 x 1 and the expansion modules SMXGen2 Version 2 SMX131 2 SMX131R 2 SMX131R 4 2 SMX132 0 2 D SMX132 0R 2 D SMX132 1 2 D SMX132 1R 2 D SMX111 2 D SMX111 2 2 D SMX112 2 D SMX112A 2 D SMX112 2 2 D SMX112 2A 2 D see section 3 Options 5x Standard field bus 4x Standard field bus and safety protocol x Un...

Page 3: ...fication The contents of this documentation has been collated with greatest care and corresponds with our present status of information However we would like to point out that this document cannot always be updated at the same time as the technical further development of the products Information and specifications can be changed at any time Please keep yourself informed about the current version u...

Page 4: ...n module SMX132 0 R 2 D 132 1 R 2 D 59 3 2 4 Communication interface 62 3 2 4 1 SMX5x 62 3 2 4 2 SMX4x 64 3 2 4 3 Optional universal communication interface 66 3 2 4 4 Encoder specifications 68 3 3 Derating outputs 69 3 4 Identification 69 3 4 1 Type plate 69 3 4 2 Type plate SMXGen2 2 70 3 4 3 Scope of delivery 71 4 SAFETY RELATED CHARACTERISTICS 72 4 1 General design safety related architecture ...

Page 5: ...8 5 5 1 Network topology 129 5 5 2 Installation I O extension 130 5 5 2 1 Physical address configuration of the slave modules central decentral 130 5 6 Terminal assignment 131 5 6 1 Terminal assignment SMX100 1 2 131 5 6 2 Terminal assignment SMX100 2 2 133 5 6 3 Terminal assignment SMX100 4 2 137 5 6 4 Terminal assignment SMX121 2 142 5 6 5 Terminal assignment SMX121 2 2 143 5 6 6 Terminal assign...

Page 6: ...g inputs and outputs at the expansion modules 214 7 START UP 216 7 1 Procedure 216 7 2 Making sequences 216 7 3 LED display 218 7 4 Parameterization 219 7 5 Function test 219 7 6 Validation 219 8 SAFETY RELATED EXAMINATION 220 9 MAINTENANCE 221 9 1 Modification handling changes to the device 221 9 2 Exchanging a module 221 9 3 Maintenance intervals 221 10 TECHNICAL DATA 222 10 1 Environmental cond...

Page 7: ...fication software program and parameters 249 12 3 7 1 Checking FUP 249 12 3 7 2 Validation of FUP against AWL and parameters by means of validation report 251 12 3 8 Performance of the system test FIT fault injection test 253 APPENDIX 254 Appendix A Classification of switch types 254 Appendix B CE Declaration 257 ...

Page 8: ...ions The designation SMX100 is used as generic term for all derivatives from the SMX100 product range Wherever this description refers to a certain derivative the complete designation is used The term safe used in the following text in any case refers to the classification as a safe function for application up to Pl e acc to EN ISO 13849 1 or SIL3 acc to EN 61508 The system software SafePLC Safe P...

Page 9: ...inspection with acceptance protocol Acceptance test for general safety related applications Certificate for type approval test as safety control acc to machine guideline 2006 42 EPG for the product groups SMX100 1 4x 5x SMX100 2 4x 5x SMX100 4 4x 5x SMX131 SMX131R SMX111 SMX111 2 SMX112 SMX112A SMX112 2 SMX112 2A SMX121 SMX121 2 SMX122 SMX122A SMX122 2 SMX122 2A SMXGen2 SMX100 1 2 x 1 SMX100 2 2 x...

Page 10: ...sal communication interface D Decentral expansion module A Secure analog inputs R Relays 1 Specification see Optional universal communication interface Note Thoroughly read the manuals before you start the installation and the commissioning of the SMX module Paying attention to the documentation is a prerequisite for trouble free operation and fulfilment of possible warranty claims ...

Page 11: ...rnal Device Monitoring EMC Electromagnetic compatibility ELC Emergency Limit Control EN European Standard Encoder Position measurement system position angle Encoder interfaces Electrical connection for an individual encoder HISIDE Output with 24VDC nominal level switching to plus IP20 Degree of protection for housing ISO International Organization for Standardization LED Light Emitting Diode LOSID...

Page 12: ...ster Communication SSI Synchronous Serial Interface T1 T2 Test pulse Output test pulse output VDE Verband der Elektrotechnik Elektronik und Informationstechnik e V association for electrical engineering electronics and information technology Yx y 1 Auxiliary Output G P General purpose Gerneral use 1 Module address x 0 8 Channel address y 1 40 ...

Page 13: ...nts as specified in appendix IV of the EC machine directive 2006 42 EC They were developed designed and manufactured in compliance with the above mentioned directive as well as the EC directive EC EMC directive 2014 30 EU See appendix EC Declaration of Conformity 2 2 Use in regions with UL CSA requirements In case of modules of SMX series which do not have UL CSA approval these modules can be used...

Page 14: ...understanding of these instructions is mandatory for a new installation or modification of device functions or device parameters Commissioning i e starting up the intended operation is only permitted in strict compliance with the EMC directive The EMC testing regulations EN 55011 2009 A2 2010 and EN 61000 6 2 2005 are used as basis Compliance with the conditions acc to IEC 60068 2 6 related to the...

Page 15: ...fore disconnecting signal lines For this purpose all live supply lines to the device must be checked for safe isolation from supply When installing or removing the module appropriate measures must be applied to prevent electrostatic discharge to the externally arranged terminal and plug connections Contact with such terminals should be reduced to a minimum and earthing should by means of e g an ea...

Page 16: ...rive related safety functions Pre configured modules for safety relevant signal pre processing are available for a vast number of input devices The same applies for safety functions serving the purpose of drive monitoring Detailed information can be found in the programming manual The basic version of the device SMX100 1 2 has 14 safe inputs and up to 5 safe cut off channels Single encoder solutio...

Page 17: ...s on the I O expansion modules See technical data Optional expansion possibility via Universal communication module See Optional universal communication interface The following device types are available as SMXGen2 2 Base devices Expansion modules SMX100 1 2 x 1 SMX131 2 SMX100 2 2 x 1 SMX131R 2 SMX100 4 2 x 1 SMX131R 4 2 SMX132 0 2 D SMX132 0R 2 D SMX132 1 2 D SMX132 1R 2 D SMX111 2 D SMX111 2 2 ...

Page 18: ...e digital I Os 20 40 10 2 0 10 Safe digital outputs pn switching pp switching 2 4 2 4 2 4 2 4 Safe analogue inputs 2 2 2 2 Relay outputs 2 8 2 2 6 6 2 2 Auxiliary outputs 2 6 10 2 2 4 2 2 Pulse outputs 2 2 2 2 2 2 Integrated communication interface Optional 4x x 1 Profibus PROFIsafe Profinet PROFIsafe FSoE Extended communication interface Optional 5x CAN 2 0 Profibus Profinet CANopen EtherCAT Devi...

Page 19: ...Installation manual HB 37420 810 01 25F EN SMX100 Installation manual docx Page 19 of 260 Version 25F Of which maximum of 6 axis modules 1 Specification see Optional universal communication interface ...

Page 20: ...tal inputs o max 36 safe digital outputs o max 80 sichere digitale I O s o max 50 safe relay outputs o max 34 axiliary outputs o and or 12 safe axes Logic processing up to Pl e acc to EN ISO 13849 1 or SIL 3 acc to EN 61508 Freely programmable Modular controller for up to 3000 IL instructions Logic diagram oriented programming Pulse outputs for cross shorting detection of digital input signals Ext...

Page 21: ...tart reset can be operated from the front side Optional Communication interface 4x 5x x 1 o Standard and safe field bus protocols for communication with a higher level controller o Safe cross communication for data exchange between multiple base devices o Safe remote I O communication for data exchange with distributed I O systems See Chapter 3 2 4 3 Communication interface Assembly on top hat rai...

Page 22: ...tching 4 Electrical data Supply voltage tolerance 24 VDC 2A 15 20 Fuse X41 1 X61 1 min 30 VDC max 3 15A Max power consumption logic SMX100 1 2 4W SMX100 1 4x 5x 3W Rated data digital inputs 24 VDC 20mA Typ1 acc to EN 61131 2 Rated data digital outputs pn switching 24 VDC 250mA Auxiliary outputs 24 VDC 250mA Pulse outputs clock outputs 24 VDC 250mA Rated data relays Normally open DC13 AC15 24 VDC 2...

Page 23: ...ical data Dimensions HxTxB mm SMX100 1 100x115x67 5 SMX100 1 4x 5x 100x115x90 SMXGen2 2 SMX100 1 2 100x115x45 SMX100 1 2 x 1 100x115x67 5 Weight g SMX100 1 460 SMX100 1 4x 5x 560 SMXGen2 2 SMX100 1 2 300 SMX100 1 2 x 1 400 Mounting To snap on top hat rail Number of T bus connectors SMX100 1 3 SMX100 1 4x 5x 4 SMXGen2 2 SMX100 1 2 2 SMX100 1 2 x 1 3 Min terminal cross section AWG 0 2 mm 24 Max term...

Page 24: ...max 38 Auxiliary outputs o and or 12 safe axes Logic processing up to PL e acc to EN ISO 13849 1 or SIL 3 acc to IEC 61508 Freely programmable modular controller for up to 3000 AWL instructions Logic diagram oriented programming Pulse outputs for cross shorting detection of digital input signals External contact monitoring of connected switchgear EMU Monitored relay outputs for safety relevant fun...

Page 25: ...andard and safe field bus protocols for communication with a higher level controller o Safe cross communication for data exchange between multiple base devices o Safe remote I O communication for data exchange with distributed I O systems See Chapter 3 2 4 3 Communication interface Assembly on top hat rail ...

Page 26: ... pn switching 2 pp switching 4 Electrical data Supply voltage tolerance 24 VDC 2A 15 20 Fuse X41 1 X45 1 X49 1 X61 1 min 30 VDC max 3 15A Max power consumption logic SMX100 2 2 9W SMX100 2 4x 5x 3 5W Rated data digital inputs 24 VDC 20mA Typ1 acc to EN 61131 2 Rated data digital outputs pn switching 24 VDC 250mA Auxiliary outputs 24 VDC 250mA Pulse outputs clock outputs 24 VDC 250mA Digitale I O 2...

Page 27: ...n 5 85 EMC EN 61000 6 2 EN 61000 6 4 EN 61000 6 7 EN 61800 3 EN 61326 3 EN 62061 Operating altitude 2000m Overvoltage category III Degree of pollution 2 Mechanical data Dimensions HxDxW mm SMX100 2 100x115x112 5 SMX100 2 4x 5x 100x115x135 SMXGen2 2 SMX100 2 2 100x115x90 SMX100 2 2 x 1 100x115x112 5 Weight g SMX100 2 690 SMX100 2 4x 5x 790 SMXGen2 2 SMX100 2 2 530 SMX100 2 2 x 1 630 Mounting To sna...

Page 28: ...o max 42 Auxiliary outputs o and or 12 safe axes Logic processing up to PL e acc to EN ISO 13849 1 or SIL 3 acc to IEC 61508 Freely programmable modular controller for up to 3000 AWL instructions Logic diagram oriented programming Pulse outputs for cross shorting detection of digital input signals External contact monitoring of connected switchgear EMU Monitored relay outputs for safety relevant f...

Page 29: ...andard and safe field bus protocols for communication with a higher level controller o Safe cross communication for data exchange between multiple base devices o Safe remote I O communication for data exchange with distributed I O systems See Chapter 3 2 4 3 Communication interface Assembly on top hat rail ...

Page 30: ...ifications SMXGen2 2 Number of safe digital outputs pn switching 2 pp switching 4 Electrical data Supply voltage tolerance 24 VDC 3 15A 15 20 Fuse X41 1 X45 1 X49 1 X53 1 X57 1 X61 1 min 30 VDC max 3 15A Max power consumption logic SMX100 4 3 4W SMX100 4 4x 5x 3 9W Rated data digital inputs 24 VDC 20mA Typ1 acc to EN 61131 2 Rated data digital outputs pn switching 24 VDC 250mA Auxiliary outputs 24...

Page 31: ...20 Climatic category 3k3 acc to DIN 60 721 3 Min Maximum relative humidity no condensation 5 85 EMC EN 61000 6 2 EN 61000 6 4 EN 61000 6 7 EN 61800 3 EN 61326 3 EN 62061 Operating altitude 2000m Overvoltage category III Degree of pollution 2 Mechanical data Dimensions HxDxW mm SMX100 4 100x115x157 5 SMX100 4 4x 5x 100x115x180 SMXGen2 2 SMX100 4 2 100x115x135 SMX100 4 2 x 1 100x115x157 5 Weight g S...

Page 32: ...2 status LEDs for inputs Characteristics of the module Movement monitoring of one or two axes up to Pl e EN ISO 13849 1 or SIL 3 acc to IEC 61508 Speed monitoring RPM monitoring Standstill monitoring Sense of rotation monitoring Safe incremental dimension Emergency Stop monitoring Position monitoring Position range monitoring Trend range monitoring Target position monitoring Parameter management f...

Page 33: ...oder specifications SSI SinCos TTL Proxi Electrical data Supply voltage tolerance Fuse Max power consumption logic Rated data digital inputs 24 VDC 20mA Typ1 acc to EN 61131 2 Rated data digital outputs Rated data analogue inputs Environmental data Temperature 0 C 50 C operation 25C 70C storage and transport Class of protection IP 20 Climatic category 3k3 acc to DIN 60 721 3 Min Maximum relative h...

Page 34: ... EN ISO 13849 1 or SIL 3 acc to IEC 61508 Speed monitoring RPM monitoring Standstill monitoring Sense of rotation monitoring Safe incremental dimension Emergency Stop monitoring Position monitoring Position range monitoring Trend range monitoring Target position monitoring Parameter management for expansion modules in base device Comprehensive diagnostics functions integrated Assembly on top hat r...

Page 35: ... SSI SinCos TTL Proxi 10 kHz 2 Encoder HTL 200 kHz SinCos HiRes Resolver Electrical data Supply voltage tolerance Fuse Max power consumption logic Rated data digital inputs 24 VDC 20mA Typ1 acc to EN 61131 2 Rated data digital outputs Rated data analogue inputs Environmental data Temperature 0 C 50 C operation 25C 70C storage and transport Class of protection IP 20 Climatic category 3k3 acc to DIN...

Page 36: ...haracteristics of the module Movement monitoring of one or two axes up to Pl e EN ISO 13849 1 or SIL 3 acc to IEC 61508 Speed monitoring RPM monitoring Standstill monitoring Sense of rotation monitoring Safe incremental dimension Emergency Stop monitoring Position monitoring Position range monitoring Trend range monitoring Target position monitoring Parameter management for expansion modules in ba...

Page 37: ... power consumption logic Rated data digital inputs 24 VDC 20mA Typ1 acc to EN 61131 2 Rated data digital outputs Rated data analogue inputs SMX122A 2 7 10V 4 20mA Environmental data Temperature 0 C 50 C operation 25C 70C storage and transport Class of protection IP 20 Climatic category 3k3 acc to DIN 60 721 3 Min Maximum relative humidity no condensation 5 85 EMC EN 61000 6 2 EN 61000 6 4 EN 61000...

Page 38: ... 13849 1 or SIL 3 acc to IEC 61508 Speed monitoring RPM monitoring Standstill monitoring Sense of rotation monitoring Safe incremental dimension Emergency Stop monitoring Position monitoring Position range monitoring Trend range monitoring Target position monitoring Parameter management for expansion modules in base device Comprehensive diagnostics functions integrated Assembly on top hat rail Ext...

Page 39: ...age tolerance Fuse Max power consumption logic Rated data digital inputs 24 VDC 20mA Typ1 acc to EN 61131 2 Rated data digital outputs Rated data analogue inputs SMX122 2A 2 7 10V 4 20mA Environmental data Temperature 0 C 50 C operation 25C 70C storage and transport Class of protection IP 20 Climatic category 3k3 acc to DIN 60 721 3 Min Maximum relative humidity no condensation 5 85 EMC EN 61000 6...

Page 40: ... 8 4 Relay outputs Variante R 1 status LED 12 status LEDs for inputs 2 status LEDs for pulse outputs 10 status LEDs for I O s Characteristics of the module Logic diagram oriented programming External contact monitoring of connected switchgear EMU Comprehensive diagnostics functions integrated Assembly on top hat rail SMX 131 2 with a total of 10 I O s SMX 131R 131R 4 2 with a total of 8 4 relay ou...

Page 41: ...terfaces D Sub screw terminal Encoder technology See table encoder specifications SMXGen2 2 Number of safe digital outputs pn switching 2 pp switching 4 Electrical data Fuse X11 1 min 30 VDC max 3 15A Max power consumption logic 2 4W Rated data digital inputs 24 VDC 20 mA Typ1 acc to EN 61131 2 Rated data digital outputs Auxilary outputs 24 VDC 250mA Pulse outputs clock outputs 24 VDC 250mA Digita...

Page 42: ...ry III Degree of pollution 2 Mechanical data Dimensions HxDxW mm SMX131 2 100x115x45 SMX131R 2 100x115x90 SMX131R 4 2 100x115x67 5 Weight g SMX131 2 300 SMX131R 2 680 SMX131R 4 2 545 Mounting To snap on top hat rail SMX131 2 2 SMX131R 2 4 SMX131R 4 2 3 Min terminal cross section AWG 0 2 mm 24 Max terminal cross section AWG 2 5 mm 12 Derating see Chapter Derating outputs 1 Value applies only for ex...

Page 43: ...ed and central axis expansion o Decentralised Communication with base module SMX100 x via communication interface D o Central Communication with base module SMX100 x via backplane bus Movement monitoring of one or two axes up to Pl e EN ISO 13849 1 or SIL 3 acc to IEC 61508 Speed monitoring RPM monitoring Standstill monitoring Sense of rotation monitoring Safe incremental dimension Emergency Stop ...

Page 44: ...allation manual HB 37420 810 01 25F EN SMX100 Installation manual docx Page 44 of 260 Version 25F Assembly on top hat rail The mechanical structure of SMX111 2 D differs from the figure See mechanical data ...

Page 45: ...ical data Supply voltage tolerance 24 VDC 2A 15 20 Fuse X11 1 min 30 VDC max 3 15A Max power consumption logic 2 4W Rated data digital inputs 24 VDC 20mA Typ1 acc to EN 61131 2 Rated data digital outputs pn switching 24 VDC 250mA Auxiliary outputs 24 VDC 250mA Pulse outputs clock outputs 24 VDC 250mA Rated data relays Normally open DC13 AC15 24 VDC 2A 230 VAC 2A Rated data analogue inputs SMXGen2 ...

Page 46: ...2 D 100x115x67 5 Weight g SMX111 310 SMX111 2 D 410 Mounting To snap on top hat rail Number of T bus connectors SMX111 2 SMX111 2 D 3 Min termianl cross section AWG 0 2 mm 24 Max terminal cross section AWG 2 5 mm 12 Maximal 2 Encoder Axis pn pp are configurable via SafePLC2 Derating see Chapter Derating outputs 1 Value applies only for extension module For a total assessment in accordance with EN ...

Page 47: ...ralised Communication with base module SMX100 x via communication interface D o Central Communication with base module SMX100 x via backplane bus Movement monitoring of one or two axes up to Pl e EN ISO 13849 1 or SIL 3 acc to IEC 61508 Speed monitoring RPM monitoring Standstill monitoring Sense of rotation monitoring Safe incremental dimension Emergency Stop monitoring Position monitoring Positio...

Page 48: ... Page 48 of 260 Version 25F o allows the connection of 2 rotary encoders per axis SSI Sin Cos TTL Proxi o 2nd encoder interface also supports HTL 200 kHz Sin Cos High Resolution and Resolver The mechanical structure of SMX111 2 2 D differs from the figure see mechanical data ...

Page 49: ...SMXGen2 2 Number of safe digital outputs pn switching 2 pp switching 4 Electrical data Supply voltage tolerance 24 VDC 3 15A 15 20 Fuse X11 1 min 30 VDC max 3 15A Max power consumption logic 2 4W Rated data digital inputs 24 VDC 20mA Typ1 acc to EN 61131 2 Rated data digital outputs pn switching 24 VDC 250mA Auxiliary outputs 24 VDC 250mA Pulse outputs clock outputs 24 VDC 250mA Rated data relays ...

Page 50: ...nsions HxDxW mm SMX111 2 100x115x67 5 SMX111 2 2 D 100x115x90 Weight g SMX111 2 390 SMX111 2 2 D 490 Mounting To snap on top hat rail Number of T bus connectors SMX111 2 3 SMX111 2 2 D 4 Min terminal cross section AWG 0 2 mm 24 Max terminal cross section AWG 2 5 mm 12 maximal 2 Encoder Axis pn pp are configurable via SafePLC2 Derating see Chapter Derating outputs 1 Value applies only for extension...

Page 51: ...sed Communication with base module SMX100 x via communication interface D o Central Communication with base module SMX100 x via backplane bus Movement monitoring of one or two axes up to Pl e EN ISO 13849 1 or SIL 3 acc to IEC 61508 Speed monitoring RPM monitoring Standstill monitoring Sense of rotation monitoring Safe incremental dimension Emergency Stop monitoring Position monitoring Position ra...

Page 52: ...Installation manual HB 37420 810 01 25F EN SMX100 Installation manual docx Page 52 of 260 Version 25F The mechanical structure of SMX112 112A 2 D differs from the figure See mechanical data ...

Page 53: ... 2 Encoder HTL 200 kHz SinCos HiRes Resolver SMXGen2 2 Number of safe digital outputs pn switching 2 pp switching 4 Electrical data Supply voltage tolerance 24 VDC 3 15A 15 20 Fuse X11 1 min 30 VDC max 3 15A Max power consumption logic 2 4W Rated data digital inputs 24 VDC 20mA Typ1 acc to EN 61131 2 Rated data digital outputs pn switching 24 VDC 250mA Auxiliary outputs 24 VDC 250mA Pulse outputs ...

Page 54: ...n 2 Mechanical data Dimensions HxDxW mm SMX112 112A 100x115x67 5 SMX112 112A 2 D 100x115x90 Weight g SMX112 112A 390 SMX112 112A 2 D 490 Mounting To snap on top hat rail Number of T bus connectors SMX112 112A 3 SMX112 112A 2 D 4 Min terminal cross section AWG 0 2 mm 24 Max terminal cross section AWG 2 5 mm 12 maximal 2 Encoder Axis pn pp are configurable via SafePLC2 Derating see Chapter Derating ...

Page 55: ...alised and central axis expansion o Decentralised Communication with base module SMX100 x via communication interface D o Central Communication with base module SMX100 x via backplane bus Movement monitoring of one or two axes up to Pl e EN ISO 13849 1 or SIL 3 acc to IEC 61508 Speed monitoring RPM monitoring Standstill monitoring Sense of rotation monitoring Safe incremental dimension Emergency S...

Page 56: ... hat rail Extended functionality o allows the connection of 2 rotary encoders per axis SSI Sin Cos TTL Proxi o 2nd encoder interface also supports HTL 200 kHz Sin Cos High Resolution and Resolver SMX112 2A 2 D Variant A analogue 2 analogue inputs The mechanical structure of SMX112 2 112 2A 2 D differs from the figure ...

Page 57: ...Hz SinCos HiRes Resolver SMXGen2 2 Number of safe digital outputs pn switching 2 pp switching 4 Electrical data Supply voltage tolerance 24 VDC 3 15A 15 20 Fuse X11 1 min 30 VDC max 3 15A Max power consumption logic 2 4W Rated data digital inputs 24 VDC 20mA Typ1 acc to EN 61131 2 Rated data digital outputs pn switching 24 VDC 250mA Auxiliary outputs 24 VDC 250mA Pulse outputs clock outputs 24 VDC...

Page 58: ... Weight g SMX112 2 112 2A 520 SMX112 2 112 2A 2 D 620 Mounting To snap on top hat rail Number of T bus connectors SMX112 2 112 2A 5 SMX112 2 112 2A 2 D 6 Min terminal cross section AWG 0 2 mm 24 Max terminal cross section AWG 2 5 mm 12 maximal 2 Encoder Axis pn pp are configurable via SafePLC2 Derating see Chapter Derating outputs Analogue electricity voltage inputs are available as options z B SM...

Page 59: ...elay outputs 10 status LEDs für I O s 4 status LEDs for outputs 1 Optional Communication interface D Characteristics of the module Can be used decentralised and central axis expansion o Decentralised Communication with base module SMX100 x via communication interface D o Central Communication with base module SMX100 x via backplane bus Logic diagram oriented programming External contact monitoring...

Page 60: ... of pulse outputs clock outputs 2 Type of connection Plug in terminals with spring or screw connection Axis monitoring Encoder interfaces D Sub screw terminal Encoder technology See table encoder specifications SMXGen2 2 Number of safe digital outputs pn switching 2 pp switching 4 Electrical data Supply voltage tolerance 24 VDC 2A 15 20 Fuse X11 1 min 30 VDC max 3 15A X11 2 min 30 VDC max 10A Max ...

Page 61: ...C EN 61000 6 2 EN 61000 6 4 EN 61000 6 7 EN 61800 3 EN 61326 3 EN 62061 Operating altitude 2000m Overvoltage category III Degree of pollution 2 Mechanical data Dimensions HxDxW mm SMX132 0 2 D 100x115x67 5 SMX132 1 2 D 100x115x90 SMX132 0 R 2 D 100x115x90 SMX132 1 R 2 D 100x115x112 5 Weight g SMX132 0 2 D 400 SMX132 1 2 D 520 SMX132 0 R 2 D 500 SMX132 1 R 2 D 600 Mounting To snap on top hat rail N...

Page 62: ...ANopen or SMX55 EtherCAT or SMX57 DeviceNet 1 backplane bus interface 1 status LED for operating status 1 status LED CAN communication Characteristics of the module Communication modules CAN or PROFIBUS or PROFINET or CANopen or EtherCAT or DeviceNet 2 x 8 Byte process output image PAA with free allocation 32 Bit process output image PAE You can take detailed information from the installation manu...

Page 63: ...ize PAE 32 Bit Type Update time for data 16 ms Electrical data Power consumption Max 0 5W Field bus ratings Standard acc to field bus type Environmental data Temperature 0 C 50 C operation 25C 70C storage and transport Class of protection IP 20 Climatic category 3k3 acc to DIN 60 721 3 Min Maximum relative humidity no condensation 5 85 EMC EN 61000 6 2 EN 61000 6 4 EN 61000 6 7 EN 61800 3 EN 61326...

Page 64: ...43 PROFIsafe over PROFINET or SMX45 FSoE Fail Safe over EtherCAT 1 status LED for operating status 1 status LED internal SPI communication 1 status LED field bus Characteristics of the module Communication modules PROFIsafe over PROFINET or Fail Safe over EtherCAT You can take detailed information from the installation manuals of the respective field bus modules This must be specified when orderin...

Page 65: ...dard 32 Bit Max size PAA PAE safe 12 Byte Type Update time for data 16 ms Electrical data Power consumption Max 0 5W Field bus ratings standard acc to field bus type Environmental data Temperature 0 C 50 C operation 25C 70C storage and transport Class of protection IP 20 Climatic category 3k3 acc to DIN 60 721 3 Min Maximum relative humidity no condensation 5 85 EMC EN 61000 6 2 EN 61000 6 4 EN 61...

Page 66: ...ation interface Optional specification of the SMX series communication interface Subsequent expansion capability of standard to safe field bus via additional Mini SD card on the back side of the module is possible xNx and xBx Different specifications can be combined See combination options You can take detailed information from the installation manuals of the respective field bus modules 3 2 4 3 1...

Page 67: ...lectrical data Max power consumption Logic 3 5W Environmental data Temperature 0 C 50 C operation 25C 70C storage and transport Class of protection IP 20 Climatic category 3k3 acc to DIN 60 721 3 Min Maximum relative humidity no condensation 5 85 EMC EN 61000 6 2 EN 61000 6 4 EN 61000 6 7 EN 61800 3 EN 61326 3 EN 62061 Operating altitude 2000m Overvoltage category III Degree of pollution 2 Mechani...

Page 68: ...in clock pause time 150 µsec Max clock pause time 1 msec Type of connection D SUB 9pole Resolver Measuring signal Sin Cos track with 90 phase difference Signal frequency max 600 Hz 900Hz Deep pass Input voltage max 8 Vss an 16 kΩ Resolution 9 Bit pole Supported pole number 2 16 Reference frequency Listener 4 kHz 16 kHz Reference frequency Master 8 kHz Reference amplitude 8 Vss 28 Vss Reference sig...

Page 69: ... C From a ambient temperature from 30 C to maximum 50 C the 2A outputs can be loaded to a maximum of 1 8A The maximum total current is 10A 3 4 Identification The type plate is located on the left side wall of the module and contains the following information 3 4 1 Type plate Type designation Part number Serial number Identification of hardware release Identification of software release Safety cate...

Page 70: ...te SMXGen2 2 The type plate is located on the left side wall of the module and contains the following information Type designation Part number Serial number Identification of hardware release Identification of software release Safety category Input characteristics Output characteristics Date of manufacture week year ...

Page 71: ...ins SMX module Plug for all signal terminals without encoder connection Not included in the scope of delivery SafePLC configuration software CD with Installation manual Programming manual Driver for programming adapter Programming adapter SMX91 License key USB Dongle for SafePLC SafePLC2 System CD with manuals Backplane bus plug SX0000 9 SMX12x 11x 13x ...

Page 72: ...nternal structure corresponds with category 4 of EN 13849 1 IA OA LA IB OB LB m m i i c im im PES Aktuator SA SB The overall architecture of base modules SMX100 1 2 4 show the following structure Sensor PES Aktuator Dual reading of each input and diagnose by cross comparison The specific safety related characteristic data of the corresponding module can be taken from the technical characteristic d...

Page 73: ...oss axis functionality e g X Y zone protection or use of safe inputs at multiple expansion modules with effect on an individual safety function and shut off channel via outputs of the base module IA OA LA IB OB LB m m i i c im im Basisbaugruppe Aktuator IA LA IB LB c im im Erweiterungsbaugruppe N SDDC Kommunikation SMX100 System Sensor N IA LA IB LB c im im Erweiterungsbaugruppe 1 SDDC Kommunikati...

Page 74: ...fety function for cross axis functionality e g X Y zone protection or use of safe inputs at multiple expansion modules with effect on an individual safety function and shut off channel via outputs of an expansion module IA OA LA IB OB LB m m i i c im im Basisbaugruppe Aktuator IA LA IB LB c im im Erweiterungsbaugruppe N SDDC Kommunikation SMX100 System Sensor N SDDC Kommunikation OA LA OB LB m m i...

Page 75: ...ition indicator access door speed detection for a safety function e g safe reduced speed when access door is open these must be assumed as being connected in series for the safety related assessment of the overall system See also exemplary calculation in appendix The safety regulations and EMC directives must be strictly followed Concerning the applicable fault exclusions please refer to the table...

Page 76: ... Characteristics of sensors input elements IA OA LA IB OB LB m m i i c im im Sensor PES Aktuator SA SB Two channel input element in parallel connection Cat fault tolerance 1 with high DC caused by signal in two channels and diagnose by means of cross comparison in the PES IA OA LA IB OB LB m m i i c im im Sensor PES Aktuator SA K1 K1 K2 SB K2 Two channel input element in series connection Cat 4 fa...

Page 77: ...test The SMX modules have pulse signal outputs identified by an unabiguous signature When performing the cross shorting test the switching elements of the digital sensors input elements are supplied with auxiliary voltage by the SMX module via the pulse signal outputs The signature is thus stamped on the High signal level of the sensors input elements and checked by the SMX module With the signatu...

Page 78: ...ostic measures for the SMX modules cyclic testing can be performed within the application These tests can also be used when assessing the DC Note Operational organizational tests can also be used for a combination of hardware inputs and functional inputs input information transferred via standard field bus However an exclusive use of functional inputs is ruled out in this context combination of tw...

Page 79: ...st only in 4 week intervals DC 99 test at least 1 x day or 100 time request rate Dual channel 90 Cross comparison of input signals with dynamic test if short circuits cannot be detected for multiple inputs outputs For fault exclusion short circuit up to DC 99 possible O O 90 99 Cyclic test pulse by dynamic change of input signals DC depending on frequency of start cyclic test X 99 Cross comparison...

Page 80: ... a single safety function their partial values must be correctly merged by following the chosen method 4 2 1 3 Classification of digital inputs 4 2 1 3 1 Digital inputs I01 I14 Digital inputs Achievable performance level Comment I01 I04 I09 I14 PL e Suitable for any kind of input elements with without pulse achievable PI depending on the MTTFd of the input element as well as fault exclusions in th...

Page 81: ...analysis Digital inputs Achievable performance level Comment IQIx Without pulse single channel static signal auxiliary input PL e Without pulse dual channel static signal At least one request day required by application Fault detection only upon request PL d Without pulse dual channel static signal Less than one request day required by application PL e Single channel with pulse Mainly High level r...

Page 82: ...13 I14 T1 T2 L L X14 X12 Fig Single channel sensor without cross shorting test The single channel sensor is connected to the SMX100 without clocking or without cross shorting test This design is not recommended for safety applications Pl b acc to EN ISO 13849 1 can maximally be reached 4 2 1 4 2 Single channel sensor with cross shorting test L L T2 T1 I01 I02 I03 I04 I13 I14 T1 T2 X14 X12 Fig Sing...

Page 83: ...ff PI d acc to EN ISO 13849 1 can be achieved by using a suitable switching element and with cautious wiring of the sensor In special cases i e in connection with suitable switching elements and permissible fault exclusions one may also achieve PL e as per EN ISO 13849 1 Safety note Pl e or higher acc to EN ISO 13849 1 is achieved if the short circuit between input and associated pulse output as w...

Page 84: ... elements with fault exclusion for not opening the switch contacts This is permissible when using positively disconnecting switches with correct constrained actuation The use of sensors with self monitoring output contacts is also permitted Pl e in accordance with EN ISO 13849 1 can be achieved when using sensors input elements with sufficiently high MTTFd in connection with temporal plausibility ...

Page 85: ...chieved by using switching elements sensors with positively opening contacts or positive actuation acc to EN 60947 5 1 Using devices for which the fault exclusion double fault for the intended safety level can be specified for the switching elements is permitted We would like to draw your attention to the applicable regulations in the EC machine directive 2006 42 EC ...

Page 86: ...with independent manipulation dto However with actuation via a common actuation device in connection with an error exclusion for this device I01 I02 I03 I04 I13 I14 T1 T2 X14 L L T2 T1 X12 Figure two channel sensor homogeneous with clock Safety note Pl d or higher in accordance with EN ISO 13849 1 is achieved by using switching elements sensors with positively actuation When using two independent ...

Page 87: ...Connection in control cabinet or protected routing I01 I04 I09 I14 e All faults at the input element Short circuit at input signal line Input element does not comply with min PIr Connection in control cabinet or protected routing All X d Getting caught Short circuit at input signal line Mainly High level required THigh 100 TLow Positively disconnecting MTTFD high Connection in control cabinet or p...

Page 88: ...signal line only with common switching elements 2xNO or 2xNC Connection in control cabinet or protected routing MTTFD high Two channel serial I01 I04 I09 I12 d Short circuit at input signal line Getting caught positively disconnecting Connection in control cabinet or protected routing MTTFD medium O O e Short circuit at input signal line Connection in control cabinet or protected routing MTTFD hig...

Page 89: ...ing partial system Sensor SensorA SensorB IA LA IB LB c im im Erweiterungsbaugruppe 1 SDDC Kommunikation Dual sensor system with separate signal processing in two channels diagnose by cross comparison in the PES IA LA IB LB c im im Erweiterungsbaugruppe 1 SDDC Kommunikation Sensor Eink Teilsyst Mech Sendeopt Spur A Spur B Zweik Teilsyst Sensor system with single and dual channel partial system exa...

Page 90: ...hannel partial system of single channel sensors incremental encoder Diagnose for the single and dual channel partial system of specially suitable sensor systems SIN COS encoder resolver Dynamic operation no standstill monitoring Monitoring of 2 channel sensor systems or the corresponding partial system of sensors for dynamic operation Not to be used for standstill monitoring Cross comparison of in...

Page 91: ...exclusion mech shaft breakage positive encoder shaft connection required 60 99 80 90 Incremental Incremental X X n a 99 95 Incremental 1 x Proxi X n a 99 90 95 Incremental 2 x counter Proxi 90 X X n a 99 90 95 Incremental SIN COS X X n a 99 99 Incremental HTL X X n a 99 90 95 Incremental Resolver X X n a 99 99 Incremental SSI X X X n a 99 90 95 SIN COS NC X X Fault exclusion mech shaft breakage po...

Page 92: ...rtial system non dynamic standstill monitoring SSI Resolver X X X n a 99 95 99 SSI SSI X X X n a 99 90 95 NC SIN COS X X Fault exclusion mech shaft breakage positive encoder shaft connection required 90 99 90 95 NC Resolver X X Fault exclusion mech shaft breakage positive encoder shaft connection required 90 99 90 95 NC HTL X Fault exclusion mech shaft breakage positive encoder shaft connection re...

Page 93: ...of the counting signal separated for track A B Monitoring of the transfer ratio reference signal measured signal Frequency monitoring of the reference signal Voltage monitoring of the reference signal Form factor analysis of the measured signal Plausibility test position signal versus speed Monitoring of Clk frequency Interface X 31 32 X23 Incremental X X X SIN COS X X SSI X X Proxi 2 x counting i...

Page 94: ...or the determination of optimal parameter values for the applications are available within the SCOPE dialog of the parameterization tool Note Speed and acceleration are detected values with a minimal digital resolution This fact limits the smallest possible detection of speed or acceleration and determines the digital step width for the input values Speed resolution Up to a frequency of 500 Hz or ...

Page 95: ...resolution for the corresponding application For applications with limited resolution and or time variance of the sensing signal the functional performance of the monitoring function used can be improved by using an average filter The average filter smoothes digital spurious components of the sensors However this is achieved at the cost of a longer response time of the overall system Resolution Au...

Page 96: ...atively and compliance with the boundary conditions see table under Remarks must be ensured In order to determine the DC value for safety functions with standstill monitoring a frequency assessment of the dynamic status may be required A DC of 90 may here be used a s a guide value According to the applicable standards fault exclusions are permitted The boundary conditions mentioned in this context...

Page 97: ...sensors switching elements for triggering the safety function the SMX module and the shutdown channel To determine the safety level achieved the manufacturer s specifications FIT MTTF and the DC must be used in accordance with the requirements in 4 2 2 If only one encoder is used the fault exclusion shaft breakage fault in the mechanical encoder connection is required Suitable measures must be app...

Page 98: ...for fault detection in the external encoder system assigned The following list sows the respective diagnostic measures for the individual encoders together with the limiting parameters Safety note The diagnostic measures obviously have tolerances because of measuring inaccuracies These tolerances must b e accounted for in the safety related assessment The limiting values for the corresponding diag...

Page 99: ...iveness diagnostic measures can generally be classified using the following table Diagnoses for sensors for position and or speed detection Measure DC Note Use Cross comparison of input signals with dynamic test if short circuits cannot be detected for multiple inputs outputs 90 Comparison of the analog input values with identical characteristics for both channels Monitoring of dual channel system...

Page 100: ...al sensor systems are required for the correct function of a single safety function their partial values must be correctly merged by following the chosen method This applies also for a combination of digital and analog sensors e g safely reduced speed with open safety door door contact encoder for speed detection 4 2 3 1 Exemplary connection of analog sensors By using suitable sensors and careful ...

Page 101: ...m im PES Aktuator K1 Single channel output SMX and single channel actuator without diagnostics IA OA LA IB OB LB m m i i c im im PES Aktuator K1 Single channel output SMX and single channel actuator with diagnostics IA OA LA IB OB LB m m i i c im im PES Aktuator K1 K2 Single channel output SMX Q 5 6 Q 1 3 Q 2 4 and dual channel actuator with at least single channel diagnostics IA OA LA IB OB LB m ...

Page 102: ...es in the cut off circuit The cut off circuit is equipped with durably implemented and parametrizable diagnostics functions Certain diagnostics functions also include the external part of the cut off channel Depending on the use of these diagnostics functions different DC values will arise 4 3 2 1 Diagnostic Functions Durably implemented diagnostics functions Cross wise readback of outputs All saf...

Page 103: ...utputs Redundant cutout path with monitoring one of the drive elements 90 When using elements for switching amplification external relays or contactors only effective in connection with the readback function of the switching contacts Monitoring of the outputs with direct functions as safety circuit or monitoring of safety circuits with elements for switching amplification of pneumatic hydraulic co...

Page 104: ...tivated again without further delay If the permissible voltage level is still not reached after 400 µs an alarm is triggered and all safe outputs second channel with safe outputs are deactivated The following representation shows the ideal green curve and typical red curve process For the determination of the maximally permissible capacity or inductance the time constant of the real RC or RL membe...

Page 105: ...ly functional Q3_PP and Q4_PN 4 Complete tripping channel in compliance with architecture category 4 acc to EN ISO 13849 1 Q3_PP Not safe Only functional Q4_PN Not safe Only functional Q1 Q4 4 Complete tripping channel in compliance with architecture category 4 acc to EN ISO 13849 1 Y1 Not safe Auxiliary output Y2 Not safe Auxiliarx output The Qx_PP Qx_PN and Qx outputs are subjected to a plausibi...

Page 106: ... dangerous contact voltage potential may not be mixed with a protective low voltage Example FALSE 230 VAC 120 VAC cULus are switched over Q1 1 Q1 2 and 24V DC are switched over Q2 1 Q2 2 TRUE 230 VAC 120 VAC cULus are switched over Q1 1 Q1 2 and over Q2 1 Q2 2 respectively Or 24 VDC are respectively switched over Q1 1 Q1 2 and Q2 1 Q2 2 The outputs can be loaded as follows Output Voltage Current R...

Page 107: ...ut without test For the connection of multi phase applications or for higher current demands external contactors may be used For a single pole connection without external test please bear in mind that the SMX100 module will not recognize bonding of one or several external contacts The following circuit example is only limited suitable for safety applications Pl b acc to EN ISO 13849 1 can maximall...

Page 108: ...for the valve position are required for hydraulic or pneumatic components The message warning device must ensure that the operator recognizes the dangerous situation immediately The achievable PI is mainly depending on the test rate PI d acc to nach EN ISO 13849 1 can maximally be achieved Q1_PP X21 X12 Q2_PN Q3_PP Q4_PN NC NC Y1 Y2 X13 I13 I14 T1 T2 L L Fig Single channel relay output with testin...

Page 109: ...f PL c or higher a device for testing the complete chain and a notification warning device is further required when an error is recognized for this see notes under 4 3 4 2 2 Q1_PP X21 X12 Q2_PN Q3_PP Q4_PN NC NC Y1 Y2 X13 I13 I14 T1 T2 L L Fig Single channel switching outout Q1_PP with dual channel external circuit and monitoring at output 13 1 as group feedback The two external monitoring contact...

Page 110: ...lve and monitoring at two inputs Safety note Only conditionally recommended for safety applications In this context see also the notes in EN ISO 13849 1 concerning the application and the required fault exclusions For PL c and higher a message warning feature is required which informs the operator immediately about a dangerous situation For higher requirements you must make sure that at least 1 sw...

Page 111: ...ng relay output with external monitoring group feedback The two external monitoring contacts are switched in series supplied by the clock signal T1 and read in from I01 configured as EMU input In case of higher demands one must consider that at least 1 switching process must take place every 24 hours Safety note For achieving PI e acc to EN ISO 13849 1 a sufficiently high testing rate is required ...

Page 112: ...ernal cutout paths is monitored For PL e acc to EN ISO 13849 1 a sufficiently high testing rate and MTTFD high is demanded for the external circuit Q1_PP X21 X12 Q2_PN Q3_PP Q4_PN Q5 1 Q5 2 Q6 1 Q6 2 X22 I13 I14 T1 T2 P N L L 4 3 4 2 6 Dual channel output with relay output and external control circuit in PI e For safety applications from PI d and higher acc to EN ISO 13849 1 The external circuit i...

Page 113: ...al circuit is controlled in dual channel mode via the semi conductor outputs For PL e acc to EN ISO 13849 1 PI e is demanded for the external circuit STO Pl e Q1_PP X21 Q2_PN Q3_PP Q4_PN 4 3 4 2 8 Wiring of a notification output Both semi conductor outputs implemented on the SMX1xx module can be wired for functional applications These outputs are not pulse commutated L L Y1 Y2 X13 Fig Wiring of a ...

Page 114: ... the I O s IQQx when used as output Classification Achievable Pl acc to EN ISO 13849 1 Comment Static single channel 2 PL c Fault detection or fault reaction acc to cat 2 Static two channel 2 PL d Same group 1 Time shifted triggering on PLC level Fault approach short circuit on both outputs Different group 1 Nom further requirements necessary PL e Different group1 required Dynamically single chann...

Page 115: ...to account that and adherence of one or several external contacts of the SMX1xx module is not recognized The following circuitry example is only suitable in a restrictive manner maximally PL b according to EN ISO 13849 1 can be reached IQQ01 X12 X21 IQQ02 T1 T2 L L IQQ03 IQQ04 IQQ05 IQQ06 IQQ07 IQQ08 IQQ09 IQQ10 X22 Fig Two channel output with single channel wiring without testing Safety note Not ...

Page 116: ... message warning device must ensure that the operator recognizes the dangerous situation immediately The achievable PI is mainly depending on the test rate PI d acc to EN ISO 13849 1 can maximally be achieved IQQ03 X21 X12 IQQ04 IQQ05 IQQ06 NC NC Y1 Y2 X13 IQQ01 IQQ02 T1 T2 L L Fig Two channel output with single channel wiring with testing Safety note Only conditionally recommended for safety appl...

Page 117: ...th with examined disconnection 4 3 5 2 4 Wiring with two channel switching off circuit Suitable for PI d and higher acc to EN ISO 13849 1 Use of a two channel output IQQx in conjunction with two channel external wiring with test Positively guided auxiliary contacts are especially needed for electro mechanical devices and message contacts for the valve position are required for hydraulic or pneumat...

Page 118: ...table for PI d and higher acc to EN ISO 13849 1 Use of two outputs IQQx in connection with a dual channel external wiring 4 3 5 2 5 1 Outputs in the same group IQQ01 X12 X21 IQQ02 T1 T2 L L IQQ03 IQQ04 IQQ05 IQQ06 IQQ07 IQQ08 IQQ09 IQQ10 X22 Fig Redundant two channel outputs in the same group in connection with two channel switching off circuit ...

Page 119: ...th the boundary conditions see table under Remarks must be ensured According to the applicable standards fault exclusions are permitted The boundary conditions mentioned in this context must permanently be met When using elements for switching amplification in safety circuits their function must be monitored by means of suitable readback contacts etc see circuitry examples Suitable readback contac...

Page 120: ...tactor valve brake etc with direct feedback for diagnostics at least in one channel or actuator single channel controlled with safety function cat 3 e g STO Cat 2 90 Monitoring only in an external shut down circuit Medium c Auxiliary output required for warning in case of detected malfunction Contactor and downstream actuators appropriately designed for safety application Short circuit on external...

Page 121: ...IQQ1 401 x each from different groups groups of 6 4 contiguous IQQ ports each e g IQQ1 6 IQQ7 10 or Time shifted triggering on PLC level Short circuit on external control Dual channel Q1 and Q2 or Dual channel with dynamic output test Q1_PP and Q2_PN Q3_PP and Q4_PN 2 x IQQ01 IQQ40 Dual channel Contactor valve brake etc with direct feedback for diagnostics at least in one channel or actuator with ...

Page 122: ...ity of the overall system is ensured by application of appropriate measures Safety notes Electric power supply lines of the SMX100 and discontinuous action lines of the power converter must be isolated from each other Signal lines and power lines of the power converter must be routed through separate cable ducts The distance between the cable ducts should be minimum 10 mm Only shielded cables must...

Page 123: ...al HB 37420 810 01 25F EN SMX100 Installation manual docx Page 123 of 260 Version 25F Symbol 14 The temperature at the connecting terminals can amount to over 60 C From this temperature suitable cable types must be used ...

Page 124: ...e configured by BBH when placing the order and delivered in accordance with the application in question The backplane bus system consists of a 5 pin plug connector with snap in contacts In these plug connectors all 5 contacts are equipped by standard In this case the component is not specially marked On a second variant of the plug connector only 3 contacts are equipped Note Expansion modules have...

Page 125: ...tween the SMX122 module and the communication module SMX5x because the power supply for the SMX5x is fed in through the backplane bus system 5 3 1 2 SMX100 2 SMX121 2 SMX5x There is no TB2 between the SMX121 2 module and the communication module SMX5x because the power supply for the SMX5x is fed in through the backplane bus system SMX122 SMX100 1 SMX100 2 SMX121 2 SMX5x SMX5x ...

Page 126: ...ing the modules The modules are mounted on C standard rails by means of snap on latches 5 4 1 Assembly on C rail The devices are inserted into the rail under an oblique angle and then snapped on downwards For disassembling use a screwdriver insert it into the slot of the downwards pointing latch and then move it up ...

Page 127: ...ane bus the device can be installed For this purpose insert the module from above into the plug connection under a oblique angle and snap it onto the C rail Insert the module from above under an oblique angle Snap on downwards on to the C rail The backplane plug connection can later be extended The system configuration can thus be extended by additional modules ...

Page 128: ...hange of 2 byte between several SDDC masters The communication takes place without master for the coordination of the data Thus data exchange between available participants is always given Through this principle an incomplete or separate network can operate in its partial regions In order to be able to coordinate several SDDC masters with different cycle times a SMMC cycle time is parameterized wh...

Page 129: ...C CAN rear wall bu SMMC via Ethernet 2 Communication of a SMX modular with central expansion modules via SDDC CAN rear wall bus SMMC via Ethernet 3 Communication of a SMX modular with decentral expansion modules via SDDC Ethernet SMMC via Ethernet 4 Communication of a SMX compact with decentral expansion modules via SDDC Ethernet SMMC via Ethernet 1 2 3 4 SDDC CAN Zentral SMMC SDDC ETH Dezentral ...

Page 130: ... 1xx modules can be operated with one basic unit 5 5 2 1 Physical address configuration of the slave modules central decentral On the SMX1xx module the bus address must be set with the help of the address switch This setting is made on the back of the module Note Address range of the SMX1xx module from 1 15 Address 0 is reserved for the basic device ...

Page 131: ... REL A1 1 A1 2 A2 1 A2 2 1 1 X65 X66 4 4 1 1 X67 X68 4 4 I01 I02 I03 I04 NC NC Y1 Y2 I10 I11 I12 I05 I06 I07 I08 CPU I09 Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note REL X41 1 U24_EXT 1 A1 1 Voltage supply device 24 VDC 2 U24_EXT 2 A1 2 Voltage supply device 24 VDC Outputs from SMXGen2 2 3 GND_EXT 3 A2 1 Voltage supply device 0 VDC 4 GND_EXT 4 A2 2 X42 1 DI13 1 I13 Safe dig...

Page 132: ...evice 24 VDC 3 GND_EXT1 Voltage supply device 0 VDC 4 GND_EXT2 X62 1 NC No function 2 NC 3 NC 4 NC X63 1 NC 2 NC 3 NC 4 NC X64 1 NC 2 NC 3 NC 4 NC Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note CPU X65 1 NC 1 NC No function 2 NC 2 NC 3 DO 1 3 Y1 Auxiliary outputs 4 DO 2 4 Y2 X66 1 DI1 1 I01 Safe digital inputs 2 DI2 2 I02 3 DI3 3 I03 4 DI4 4 I04 X67 1 DI5 1 I05 2 DI6 2 I06 3 ...

Page 133: ...O17 1 1 X61 X62 4 4 1 1 X63 X64 4 4 NC NC NC NC U24_EXT5 GND_EXT5 GND_EXT6 NC NC NC NC NC NC NC PSU NC U24_EXT U24_EXT GND_EXT GND_EXT U24_EXT1 U24_EXT2 GND_EXT1 GND_EXT2 U24_EXT3 U24_EXT4 GND_EXT3 GND_EXT4 U24_EXT6 SMX100 2 2 SMXGen2 2 the PSU is omitted A1 3 A1 4 A2 3 A2 4 A1 5 A1 6 A2 5 A2 6 IQ01 IQ02 Y3 Y4 IQ08 IQ09 IQ10 IQ03 IQ04 IQ05 IQ06 IO IQ07 IQ11 IQ12 Y5 Y6 IQ18 IQ19 IQ20 IQ13 IQ14 IQ15...

Page 134: ...2 Output of the pn switching DO 0_M Q2_PN pp switching Q2 3 DO1_P 3 Q3 Output of the pp switching DO 1_P Q3_PN pp switching Q3 4 DO1_M 4 Q4 Output of the pn switching DO 1_M Q4_PN pp switching Q4 X44 1 K1 1 1 Q5 1 Safe relay output 2 K1 2 2 Q5 2 3 K2 1 3 Q6 1 Safe relay output 4 K2 2 4 Q6 2 Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note IO X45 1 U24_EXT 1 A1 3 Voltage supply ...

Page 135: ... Safe digital inputs outputs pp switching 2 IO12 2 IQ12 3 DO0 5 3 Y5 Auxiliary outputs 4 DO0 6 4 Y6 X51 1 IO13 1 IQ13 Safe digital inputs outputs pp switching 2 IO14 2 IQ14 3 IO15 3 IQ15 4 IO16 4 IQ16 X52 1 IO17 1 IQ17 2 IO18 2 IQ18 3 IO19 3 IQ19 4 IO20 4 IQ20 Terminal assignment Unit Terminal Pin Description Note PSU not applicab le SMXGen 2 2 X61 1 U24_EXT Voltage supply device 24 VDC 2 U24_EXT ...

Page 136: ...gnment Unit Terminal Pin Pin Release 2 Description Note CPU X65 1 NC 1 NC No function 2 NC 2 NC 3 DO0 1 3 Y1 Auxiliary outputs 4 DO0 2 4 Y2 X66 1 DI1 1 I01 Safe digital inputs 2 DI2 2 I02 3 DI3 3 I03 4 DI4 4 I04 X67 1 DI5 1 I05 2 DI6 2 I06 3 DI7 3 I07 4 DI8 4 I08 X68 1 DI9 1 I09 2 DI10 2 I10 3 DI11 3 I11 4 DI12 4 I12 ...

Page 137: ...U24_EXT10 1 1 X53 X54 4 4 1 1 X55 X56 4 4 IO 1 1 X57 X58 4 4 1 1 X59 X60 4 4 U24_EXT5 U24_EXT6 GND_EXT5 GND_EXT6 U24_EXT7 U24_EXT8 GND_EXT7 GND_EXT8 IO21 IO22 DO0 7 DO0 8 IO28 IO29 IO30 IO23 IO24 IO25 IO26 IO27 IO31 IO32 DO0 9 DO0 10 IO38 IO39 IO40 IO33 IO34 IO35 IO36 IO37 IO SMX100 4 2 SMXGen2 2 the PSU is omitted 1 1 X41 X42 4 4 1 1 X43 X44 4 4 1 1 X45 X46 4 4 1 1 X47 X48 4 4 1 1 X49 X50 4 4 1 1...

Page 138: ... Q2 Output of the pn switching DO 0_M Q2_PN pp switching Q2 3 DO1_P 3 Q3 Output of the pp switching DO 1_P Q3_PN pp switching Q3 4 DO1_M 4 Q4 Output of the pn switching DO 1_M Q4_PN pp switching Q4 X44 1 K1 1 1 Q5 1 Safe relay output 2 K1 2 2 Q5 2 3 K2 1 3 Q6 1 Safe relay output 4 K2 2 4 Q6 2 Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note IO X45 1 U24_EXT 1 A1 3 Voltage suppl...

Page 139: ...13 1 IQ13 Safe digital inputs outputs pp switching 2 IO14 2 IQ14 3 IO15 3 IQ15 4 IO16 4 IQ16 X52 1 IO17 1 IQ17 2 IO18 2 IQ18 3 IO19 3 IQ19 4 IO20 4 IQ20 Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note IO X53 1 U24_EXT 1 A1 7 Voltage supply device 24 VDC Outputs 2 U24_EXT 2 A1 8 3 GND_EXT 3 A2 7 Voltage supply device 0 VDC 4 GND_EXT 4 A2 8 X54 1 IO21 1 IQ21 Safe digital inputs ...

Page 140: ... Safe digital inputs outputs pp switching 2 IO32 2 IQ32 3 DO0 5 3 Y9 Auxiliary outputs 4 DO0 6 4 Y10 X59 1 IO33 1 IQ33 Safe digital inputs outputs pp switching 2 IO34 2 IQ34 3 IO35 3 IQ35 4 IO36 4 IQ36 X60 1 IO37 1 IQ37 2 IO38 2 IQ38 3 IO39 3 IQ39 4 IO40 4 IQ40 Terminal assignment Unit Terminal Pin Description Note PSU not applicab le SMXGen 2 2 X61 1 U24_EXT Voltage supply device 24 VDC 2 U24_EXT...

Page 141: ...gnment Unit Terminal Pin Pin SMXGen2 2 Description Note CPU X65 1 NC 1 NC No function 2 NC 2 NC 3 DO0 1 3 Y1 Auxiliary outputs 4 DO0 2 4 Y2 X66 1 DI1 1 I01 Safe digital inputs 2 DI2 2 I02 3 DI3 3 I03 4 DI4 4 I04 X67 1 DI5 1 I05 2 DI6 2 I06 3 DI7 3 I07 4 DI8 4 I08 X68 1 DI9 1 I09 2 DI10 2 I10 3 DI11 3 I11 4 DI12 4 I12 ...

Page 142: ... 1 1 X13 X14 4 4 1 1 X23 X24 4 4 I01 I02 I03 I04 UE1 UE1 NC NC I10 I11 I12 I05 I06 I07 I08 CPU ENC I09 Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note CPU ENC X13 1 U_ENC_2 1 UE1 Voltage supply encoder 24V DC X31 2 GND_ENC_2 2 UE1 Voltage supply encoder 0V DC X31 3 NC 3 NC No function 4 NC 4 NC X14 1 DI1 1 I01 Safe digital inputs 2 DI2 2 I02 3 DI3 3 I03 4 DI4 4 I04 X23 1 DI5 1...

Page 143: ...3 NC EXT ENC HTL_B_1 X31 1 1 X13 X14 4 4 1 1 X23 X24 4 4 I01 I02 I03 I04 UE1 UE1 Y1 Y2 I10 I11 I12 I05 I06 I07 I08 CPU ENC I09 1 1 X17 X18 4 4 1 1 X28 4 4 X27 X33 NC NC NC NC UE3 UE3 UR3 NC H2B H3B NC H1A H2A H3A NC EXT ENC H1B Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note CPU ENC X13 1 U_ENC_1 1 UE1 Voltage supply encoder 24V DC X31 2 GND_ENC_1 2 UE1 Voltage supply encoder ...

Page 144: ... encoder 24V DC X33 2 GND_ENC_3 2 UE3 Voltage supply encoder 0V DC X33 3 U_REF_3 3 UR3 Reference voltage encoder X33 4 NC 4 NC No function X18 1 NC 1 NC No function 2 NC 2 NC 3 NC 3 NC 4 NC 4 NC X27 1 HTL_A_1 1 H1A Encoder 24V 2 HTL_A_2 2 H2A Encoder A 3 HTL_A_3 3 H3A Encoder Ground 4 NC 4 NC No function X28 1 HTL_B_1 1 H1B Encoder 24V 2 HTL_B_2 2 H2B Encoder B 3 HTL_B_3 3 H3B Encoder Ground 4 NC ...

Page 145: ...4 4 4 DI01 DI02 DI03 DI04 U_ENC_1 GND_ENC_1 NC NC DI10 DI11 DI12 DI05 DI06 DI07 DI08 CPU ENC DI09 1 1 X15 X16 4 4 1 1 X26 4 4 X25 X32 NC NC NC NC U_ENC_2 GNC_ENC_2 NC NC NC NC NC NC NC NC NC ENC NC Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note CPU ENC X13 1 U_ENC_1 1 UE1 Voltage supply encoder 24V DC X31 2 GND_ENC_1 2 UE1 Voltage supply encoder 0V DC X31 3 NC 3 NC No functio...

Page 146: ...n Pin SMXGen2 2 Description Note ENC X15 1 U_ENC_2 1 UE2 Voltage supply encoder 24V DC X32 2 GND_ENC_2 2 UE2 Voltage supply encoder 0V DC X32 3 NC 3 NC No function 4 NC 4 NC X16 1 NC 1 NC No function 2 NC 2 NC 3 NC 3 NC 4 NC 4 NC X25 1 NC 1 NC No function 2 NC 2 NC 3 NC 3 NC 4 NC 4 NC X26 1 NC 1 NC No function 2 NC 2 NC 3 NC 3 NC 4 NC 4 NC ...

Page 147: ...AIN3 1 X32 X31 1 1 X13 X14 4 4 1 1 X23 X24 4 4 I01 I02 I03 I04 UE1 UE1 NC NC I10 I11 I12 I05 I06 I07 I08 CPU ENC I09 1 1 X15 X16 4 4 1 1 X26 4 4 X25 UE2 NC NC NC NC UE2 NC NC AIN3 AIN4 AIN4 AIN1 AIN1 AIN2 AIN2 ENC ANALOG AIN3 X32 Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note CPU ENC X13 1 U_ENC_1 1 UE1 Voltage supply encoder 24V DC X31 2 GND_ENC_1 2 UE1 Voltage supply encode...

Page 148: ...15 1 U_ENC_2 1 UE2 Voltage supply encoder 24V DC X32 2 GND_ENC_2 2 UE2 Voltage supply encoder 0V DC X32 3 NC 3 NC No function 4 NC 4 NC X16 1 NC 1 NC No function 2 NC 2 NC 3 NC 3 NC 4 NC 4 NC X25 1 AIN 1 1 1 AIN 1 Safe analog input 2 AIN 1 2 2 AIN 1 3 AIN 2 1 3 AIN 2 4 AIN 2 2 4 AIN 2 X26 1 AIN 3 1 1 AIN 3 Safe analog input 2 AIN 3 2 2 AIN 3 3 AIN 4 1 3 AIN 4 4 AIN 4 2 4 AIN 4 ...

Page 149: ...HTL_A_1 HTL_A_2 HTL_A_3 NC EXT ENC HTL_B_1 X31 1 1 X13 X14 4 4 1 1 X23 X24 4 4 I01 I02 I03 I04 UE1 UE1 Y1 Y2 I10 I11 I12 I05 I06 I07 I08 CPU ENC I09 1 1 X15 X16 4 4 1 1 X26 4 4 X25 X32 NC NC NC NC UE2 UE2 NC NC NC NC NC NC NC NC NC ENC NC 1 1 X19 X20 4 4 1 1 X30 4 4 X29 X34 NC NC NC NC UE4 UE4 UR4 NC H2B H3B NC H1A H2A H3A NC EXT ENC H1B 1 1 X17 X18 4 4 1 1 X28 4 4 X27 X33 NC NC NC NC UE3 UE3 UR3 ...

Page 150: ... H3A Encoder Ground 4 NC 4 NC No function X28 1 HTL_B_1 1 H1B Encoder 24V 2 HTL_B_2 2 H2B Encoder B 3 HTL_B_3 3 H3B Encoder Ground 4 NC 4 NC No function Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note EXT ENC X19 1 U_ENC_4 1 UE4 Voltage supply encoder 24V DC X34 2 GND_ENC_4 2 UE4 Voltage supply encoder 0V DC X34 3 U_REF_4 3 UR4 Reference voltage encoder X34 4 NC 4 NC No functi...

Page 151: ...ote ENC X15 1 U_ENC_2 1 UE2 Voltage supply encoder 24V DC X32 2 GND_ENC_2 2 UE2 Voltage supply encoder 0V DC X32 3 NC 3 NC No function 4 NC 4 NC X16 1 NC 1 NC No function 2 NC 2 NC 3 NC 3 NC 4 NC 4 NC X25 1 NC 1 NC No function 2 NC 2 NC 3 NC 3 NC 4 NC 4 NC X26 1 NC 1 NC No function 2 NC 2 NC 3 NC 3 NC 4 NC 4 NC HTL encoder connection A B HTL encoder connection A A B B ...

Page 152: ...L_B_3 NC HTL_A_1 HTL_A_2 HTL_A_3 NC EXT ENC HTL_B_1 1 1 X15 X16 4 4 1 1 X26 4 4 X25 UE2 NC NC NC NC UE2 NC NC AIN3 AIN4 AIN4 AIN1 AIN1 AIN2 AIN2 ENC ANALOG AIN3 X32 X31 1 1 X13 X14 4 4 1 1 X23 X24 4 4 I01 I02 I03 I04 UE1 UE1 Y1 Y2 I10 I11 I12 I05 I06 I07 I08 CPU ENC I09 1 1 X19 X20 4 4 1 1 X30 4 4 X29 X34 NC NC NC NC UE4 UE4 UR4 NC H2B H3B NC H1A H2A H3A NC EXT ENC H1B 1 1 X17 X18 4 4 1 1 X28 4 4 ...

Page 153: ... H3A Encoder Ground 4 NC 4 NC No function X28 1 HTL_B_1 1 H1B Encoder 24V 2 HTL_B_2 2 H2B Encoder B 3 HTL_B_3 3 H3B Encoder Ground 4 NC 4 NC No function Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note EXT ENC X19 1 U_ENC_4 1 UE4 Voltage supply encoder 24V DC X34 2 GND_ENC_4 2 UE4 Voltage supply encoder 0V DC X34 3 U_REF_4 3 UR4 Reference voltage encoder X34 4 NC 4 NC No functi...

Page 154: ...pply encoder 24V DC X32 2 GND_ENC_2 2 UE2 Voltage supply encoder 0V DC X32 3 NC 3 NC No function 4 NC 4 NC X16 1 NC 1 NC No function 2 NC 2 NC 3 NC 3 NC 4 NC 4 NC X25 1 AIN 1 1 1 AIN 1 Safe analog input 2 AIN 1 2 2 AIN 1 3 AIN 2 1 3 AIN 2 4 AIN 2 2 4 AIN 2 X26 1 AIN 3 1 1 AIN 3 Safe analog input 2 AIN 3 2 2 AIN 3 3 AIN 4 1 3 AIN 4 4 AIN 4 2 4 AIN 4 HTL encoder connection A B HTL encoder connection...

Page 155: ...11 I12 I05 I06 I07 I08 CPU ENC I09 Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note REL X11 1 U24_EXT 1 A1 1 Voltage supply device 24 VDC 2 U24_EXT 2 A1 2 Voltage supply device 24 VDC Outputs from SMXGen2 2 3 GND_EXT 3 A2 1 Voltage supply device 0 VDC 4 GND_EXT 4 A2 2 X12 1 DI13 1 I13 Safe digital inputs 2 DI14 2 I14 3 P1 3 T1 Clock outputs 4 P2 4 T2 X21 1 DO0_P 1 Q1 Output of ...

Page 156: ... Description Note CPU ENC X13 1 U_ENC_1 1 UE1 Voltage supply encoder 24V DC X31 2 GND_ENC_1 2 UE1 Voltage supply encoder 0V DC X31 3 DO 0 1 3 Y1 Auxiliary outputs 4 DO 0 2 4 Y2 X14 1 DI1 1 I01 Safe digital inputs 2 DI2 2 I02 3 DI3 3 I03 4 DI4 4 I04 X23 1 DI5 1 I05 2 DI6 2 I06 3 DI7 3 I07 4 DI8 4 I08 X24 1 DI9 1 I09 2 DI10 2 I10 3 DI11 3 I11 4 DI12 4 I12 ...

Page 157: ...04 UE1 UE1 Y1 Y2 I10 I11 I12 I05 I06 I07 I08 CPU ENC I09 1 1 X17 X18 4 4 1 1 X28 4 4 X27 X33 NC NC NC NC UE3 UE3 UR3 NC H2B H3B NC H1A H2A H3A NC EXT ENC H1B Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note REL X11 1 U24_EXT 1 A1 1 Voltage supply device 24 VDC 2 U24_EXT 2 A1 2 Voltage supply device 24 VDC Outputs from SMXGen2 2 3 GND_EXT 3 A2 1 Voltage supply device 0 VDC 4 GND...

Page 158: ... 2 DI6 2 I06 3 DI7 3 I07 4 DI8 4 I08 X24 1 DI9 1 I09 2 DI10 2 I10 3 DI11 3 I11 4 DI12 4 I12 Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note EXT ENC X17 1 U_ENC_3 1 UE3 Voltage supply encoder 24V DC X33 2 GND_ENC_3 2 UE3 Voltage supply encoder 0V DC X33 3 U_REF_3 3 UR3 Reference voltage encoder X33 4 NC 4 NC No function X18 1 NC 1 NC No function 2 NC 2 NC 3 NC 3 NC 4 NC 4 NC X2...

Page 159: ...0 I11 I12 I05 I06 I07 I08 CPU ENC I09 1 1 X15 X16 4 4 1 1 X26 4 4 X25 X32 NC NC NC NC UE2 UE2 NC NC NC NC NC NC NC NC NC ENC NC Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note REL X11 1 U24_EXT 1 A1 1 Voltage supply device 24 VDC 2 U24_EXT 2 A1 2 Voltage supply device 24 VDC Outputs from SMXGen2 2 3 GND_EXT 3 A2 1 Voltage supply device 0 VDC 4 GND_EXT 4 A2 2 X12 1 DI13 1 I13 S...

Page 160: ...I01 Safe digital inputs 2 DI2 2 I02 3 DI3 3 I03 4 DI4 4 I04 X23 1 DI5 1 I05 2 DI6 2 I06 3 DI7 3 I07 4 DI8 4 I08 X24 1 DI9 1 I09 2 DI10 2 I10 3 DI11 3 I11 4 DI12 4 I12 Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note ENC X15 1 U_ENC_2 1 UE2 Voltage supply encoder 24V DC X32 2 GND_ENC_2 2 UE2 Voltage supply encoder 0V DC X32 3 NC 3 NC No function 4 NC 4 NC X16 1 NC 1 NC No functi...

Page 161: ...I10 I11 I12 I05 I06 I07 I08 CPU ENC I09 1 1 X15 X16 4 4 1 1 X26 4 4 X25 UE2 NC NC NC NC UE2 NC NC AIN3 AIN4 AIN4 AIN1 AIN1 AIN2 AIN2 ENC ANALOG AIN3 X32 Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note REL X11 1 U24_EXT 1 A1 1 Voltage supply device 24 VDC 2 U24_EXT 2 A1 2 Voltage supply device 24 VDC Outputs from SMXGen2 2 3 GND_EXT 3 A2 1 Voltage supply device 0 VDC 4 GND_EXT ...

Page 162: ... I03 4 DI4 4 I04 X23 1 DI5 1 I05 2 DI6 2 I06 3 DI7 3 I07 4 DI8 4 I08 X24 1 DI9 1 I09 2 DI10 2 I10 3 DI11 3 I11 4 DI12 4 I12 Terminal assignment Unit Termi nal Pin Pin SMXGen2 2 Description Note ENC analogue X15 1 U_ENC_2 1 UE2 Voltage supply encoder 24V DC X32 2 GND_ENC_2 2 UE2 Voltage supply encoder 0V DC X32 3 NC 3 NC No function 4 NC 4 NC X16 1 NC 1 NC No function 2 NC 2 NC 3 NC 3 NC 4 NC 4 NC ...

Page 163: ... X24 4 4 I01 I02 I03 I04 UE1 UE1 Y1 Y2 I10 I11 I12 I05 I06 I07 I08 CPU ENC I09 1 1 X15 X16 4 4 1 1 X26 4 4 X25 X32 NC NC NC NC UE2 UE2 NC NC NC NC NC NC NC NC NC ENC NC 1 1 X19 X20 4 4 1 1 X30 4 4 X29 X34 NC NC NC NC UE4 UE4 UR4 NC H2B H3B NC H1A H2A H3A NC EXT ENC H1B 1 1 X17 X18 4 4 1 1 X28 4 4 X27 X33 NC NC NC NC UE3 UE3 UR3 NC H2B H3B NC H1A H2A H3A NC EXT ENC H1B Terminal assignment Unit Term...

Page 164: ... 2 DI6 2 I06 3 DI7 3 I07 4 DI8 4 I08 X24 1 DI9 1 I09 2 DI10 2 I10 3 DI11 3 I11 4 DI12 4 I12 Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note EXT ENC X17 1 U_ENC_3 1 UE3 Voltage supply encoder 24V DC X33 2 GND_ENC_3 2 UE3 Voltage supply encoder 0V DC X33 3 U_REF_3 3 UR3 Reference voltage encoder X33 4 NC 4 NC No function X18 1 NC 1 NC No function 2 NC 2 NC 3 NC 3 NC 4 NC 4 NC X2...

Page 165: ...oder 24V 2 HTL_A_2 2 H2A Encoder A 3 HTL_A_3 3 H3A Encoder Ground 4 NC 4 NC No function X30 1 HTL_B_1 1 H1B Encoder 24V 2 HTL_B_2 2 H2B Encoder B 3 HTL_B_3 3 H3B Encoder Ground 4 NC 4 NC No function Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note ENC X15 1 U_ENC_2 1 UE2 Voltage supply encoder 24V DC X32 2 GND_ENC_2 2 UE2 Voltage supply encoder 0V DC X32 3 NC 3 NC No function 4...

Page 166: ... 1 X26 4 4 X25 UE2 NC NC NC NC UE2 NC NC AIN3 AIN4 AIN4 AIN1 AIN1 AIN2 AIN2 ENC ANALOG AIN3 X32 X31 1 1 X13 X14 4 4 1 1 X23 X24 4 4 I01 I02 I03 I04 UE1 UE1 Y1 Y2 I10 I11 I12 I05 I06 I07 I08 CPU ENC I09 1 1 X19 X20 4 4 1 1 X30 4 4 X29 X34 NC NC NC NC UE4 UE4 UR4 NC H2B H3B NC H1A H2A H3A NC EXT ENC H1B 1 1 X17 X18 4 4 1 1 X28 4 4 X27 X33 NC NC NC NC UE3 UE3 UR3 NC H2B H3B NC H1A H2A H3A NC EXT ENC ...

Page 167: ... 2 DI6 2 I06 3 DI7 3 I07 4 DI8 4 I08 X24 1 DI9 1 I09 2 DI10 2 I10 3 DI11 3 I11 4 DI12 4 I12 Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note EXT ENC X17 1 U_ENC_3 1 UE3 Voltage supply encoder 24V DC X33 2 GND_ENC_3 2 UE3 Voltage supply encoder 0V DC X33 3 U_REF_3 3 UR3 Reference voltage encoder X33 4 NC 4 NC No function X18 1 NC 1 NC No function 2 NC 2 NC 3 NC 3 NC 4 NC 4 NC X2...

Page 168: ...3 3 H3A Encoder Ground 4 NC 4 NC No function X30 1 HTL_B_1 1 H1B Encoder 24V 2 HTL_B_2 2 H2B Encoder B 3 HTL_B_3 3 H3B Encoder Ground 4 NC 4 NC No function Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note ENC analogu e X15 1 U_ENC_2 1 UE2 Voltage supply encoder 24V DC X32 2 GND_ENC_2 2 UE2 Voltage supply encoder 0V DC X32 3 NC 3 NC No function 4 NC 4 NC X16 1 NC 1 NC No functio...

Page 169: ... IQ08 IQ09 IQ10 IQ03 IQ04 IQ05 IQ06 IO IQ07 A1 1 A1 2 A2 1 A2 2 1 1 X13 X14 4 4 I01 I02 I03 I04 NC NC Y1 Y2 I10 I11 I12 I05 I06 I07 I08 CPU I09 1 1 X23 X24 4 4 Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note IO X11 1 U24_EXT 1 A1 3 Voltage supply device 24 VDC Outputs 2 U24_EXT 2 A1 4 3 GND_EXT 3 A2 3 Voltage supply device 0 VDC 4 GND_EXT 4 A2 4 X12 1 IO01 1 IQ01 Safe digital ...

Page 170: ...gnment Unit Terminal Pin Pin SMXGen2 2 Description Note CPU X13 1 NC 1 NC No function 2 NC 2 NC 3 DO0 1 3 Y1 Auxiliary outputs 4 DO0 2 4 Y2 X14 1 DI1 1 I01 Safe digital inputs 2 DI2 2 I02 3 DI3 3 I03 4 DI4 4 I04 X23 1 DI5 1 I05 2 DI6 2 I06 3 DI7 3 I07 4 DI8 4 I08 X24 1 DI9 1 I09 2 DI10 2 I10 3 DI11 3 I11 4 DI12 4 I12 ...

Page 171: ...0 4 4 1 1 X19 X20 4 4 Q3 1 Q3 2 Q4 1 Q4 2 Q1 1 Q1 2 Q2 1 Q2 2 EXT REL 7 11 7 12 8 11 8 12 5 11 5 12 6 11 6 12 Q7 1 Q7 2 Q8 1 Q8 2 Q5 1 Q5 2 Q6 1 Q6 2 EXT REL 1 1 X13 X14 4 4 I01 I02 I03 I04 NC NC Y1 Y2 I10 I11 I12 I05 I06 I07 I08 CPU I09 1 1 X23 X24 4 4 1 1 X11 X12 4 4 1 1 X21 X22 4 4 IQ01 IQ02 T1 T2 NC NC NC NC NC NC NC IO NC A1 1 A1 2 A2 1 A2 2 3 11 3 12 4 11 4 12 1 11 1 12 2 11 2 12 Terminal as...

Page 172: ...1 K5 1 1 Q1 1 Safe relay output 5 2 K5 2 2 Q1 2 3 K6 1 3 Q2 1 Safe relay output 6 4 K6 2 4 Q2 2 X20 1 K7 1 1 Q3 1 Safe relay output 7 2 K7 2 2 Q3 2 3 K8 1 3 Q4 1 Safe relay output 8 4 K8 2 4 Q4 2 Terminal assignment Unit Terminal Pin Pin SMXGen2 2 Description Note IO X11 1 U24_EXT 1 A1 3 Voltage supply device 24 VDC Outputs 2 U24_EXT 2 A1 4 3 GND_EXT 3 A2 3 Voltage supply device 0 VDC 4 GND_EXT 4 ...

Page 173: ...gnment Unit Terminal Pin Pin Release 2 Description Note CPU X13 1 NC 1 NC No function 2 NC 2 NC 3 DO0 1 3 Y1 Auxiliary outputs 4 DO0 2 4 Y2 X14 1 DI1 1 I01 Safe digital inputs 2 DI2 2 I02 3 DI3 3 I03 4 DI4 4 I04 X23 1 DI5 1 I05 2 DI6 2 I06 3 DI7 3 I07 4 DI8 4 I08 X24 1 DI9 1 I09 2 DI10 2 I10 3 DI11 3 I11 4 DI12 4 I12 ...

Page 174: ...I12 I05 I06 I07 I08 CPU I09 1 1 X23 X24 4 4 1 1 X11 X12 4 4 1 1 X21 X22 4 4 IQ01 IQ02 T1 T2 NC NC NC IQ03 IQ04 IQ05 IQ06 IO NC A1 1 A1 2 A2 1 A2 2 Terminal assignment Unit Terminal Pin SMXGen2 2 Description Note EXT REL X09 1 1 11 Read back contact Relais 1 2 1 12 3 2 11 Read back contact Relais 2 4 2 12 X10 1 3 11 Read back contact Relais 3 2 3 12 3 4 11 Read back contact Relais 4 4 4 12 X19 1 Q1...

Page 175: ...A2 3 Voltage supply device 0 VDC 4 A2 4 X12 1 IQ01 Safe digital inputs outputs pp switching 2 IQ02 3 Y1 Auxiliary outputs 4 Y2 X21 1 IQ03 Safe digital inputs outputs pp switching 2 IQ04 3 IQ05 4 IQ06 X22 1 IQ07 2 IQ08 3 IQ09 4 IQ10 Terminal assignment Unit Terminal Pin SMXGen2 2 Description Note CPU X13 1 NC No function 2 NC 3 Y1 Auxiliary outputs 4 Y2 X14 1 I01 Safe digital inputs 2 I02 3 I03 4 I...

Page 176: ... 2 I14 3 T1 Clock outputs 4 T2 X21 1 Q1 Output of the pp switching DO 0_P Q1 PP pp switching Q1 from SMXGen 2 alternatively via SafePLC2 parameterizable 2 Q2 Output of the pn switching DO 0_M Q2 PN pp switching Q2 3 Q3 Output of the pp switching DO 1_P Q3 PP pp switching Q3 4 Q4 Output of the pn switching DO 1_M Q4 PN pp switching Q4 X22 1 Q5 1 Safe relay output 2 Q5 2 3 Q6 1 Safe relay output 4 Q...

Page 177: ...anual docx Page 177 of 260 Version 25F Terminal assignment Unit Terminal Pin SMXGen2 2 Description Note CPU X15 1 NC No function 2 NC 3 Y1 Auxiliary outputs 4 Y2 X16 1 I01 Safe digital inputs 2 I02 3 I03 4 I04 X25 1 I05 2 I06 3 I07 4 I08 X26 1 I09 2 I10 3 I11 4 I12 ...

Page 178: ...ead back contact Relais 3 2 3 12 3 4 11 Read back contact Relais 4 4 4 12 X19 1 Q1 1 Safe relay output 1 2 Q1 2 3 Q2 1 Safe relay output 2 4 Q2 2 X20 1 Q3 1 Safe relay output 3 2 Q3 2 3 Q4 1 Safe relay output 4 4 Q4 2 COM 1 1 X09 X10 4 4 1 1 X19 X20 4 4 3 11 3 12 4 11 4 12 1 11 1 12 2 11 2 12 Q3 1 Q3 2 Q4 1 Q4 2 Q1 1 Q1 2 Q2 1 Q2 2 EXT REL 1 1 X15 X16 4 4 I01 I02 I03 I04 NC NC Y1 Y2 I10 I11 I12 I0...

Page 179: ... VDC Outputs 3 A2 1 Voltage supply device 0 VDC 4 A2 2 X12 1 I13 Safe digital inputs 2 I14 3 T1 Clock outputs 4 T2 X21 1 NC No function 2 NC 3 NC 4 NC X22 1 Q5 1 Safe relay output 2 Q5 2 3 Q6 1 Safe relay output 4 Q6 2 Terminal assignment Unit Terminal Pin Release 2 Description Note CPU X15 1 NC No function 2 NC 3 Y1 Auxiliary outputs 4 Y2 X16 1 I01 Safe digital inputs 2 I02 3 I03 4 I04 X25 1 I05 ...

Page 180: ...ng DO 0_P Q1_PP pp switching Q1 from SMXGen2 2 alternatively via SafePLC2 parameterizable 2 Q2 Output of the pn switching DO 0_M Q2_PN pp switching Q2 3 Q3 Output of the pp switching DO 1_P Q3_PP pp switching Q3 4 Q4 Output of the pn switching DO 1_M Q4_PN pp switching Q4 X22 1 Q5 1 Safe relay output 2 Q5 2 3 Q6 1 Safe relay output 4 Q6 2 COM 1 1 X11 X12 4 4 1 1 X21 X22 4 4 I13 I14 T1 T2 Q5 1 Q5 2...

Page 181: ...upply device 0 VDC 4 A2 4 X14 1 IQ01 Safe digital inputs outputs pp switching 2 IQ02 3 Y3 Auxiliary outputs 4 Y4 X23 1 IQ03 Safe digital inputs outputs pp switching 2 IQ04 3 IQ05 4 IQ06 X24 1 IQ07 2 IQ08 3 IQ09 4 IQ10 Terminal assignment Unit Terminal Pin SMXGen2 2 Description Note CPU X15 1 NC No function 2 NC 3 Y1 Auxiliary outputs 4 Y2 X16 1 I01 Safe digital inputs 2 I02 3 I03 4 I04 X25 1 I05 2...

Page 182: ...t Relais 4 4 4 12 X19 1 Q1 1 Safe relay output 1 2 Q1 2 3 Q2 1 Safe relay output 2 4 Q2 2 X20 1 Q3 1 Safe relay output 3 2 Q3 2 3 Q4 1 Safe relay output 4 4 Q4 2 COM 1 1 X13 X14 4 4 1 1 X23 X24 4 4 1 1 X09 X10 4 4 1 1 X19 X20 4 4 3 11 3 12 4 11 4 12 1 11 1 12 2 11 2 12 Q3 1 Q3 2 Q4 1 Q4 2 Q1 1 Q1 2 Q2 1 Q2 2 EXT REL 1 1 X11 X12 4 4 1 1 X21 X22 4 4 I13 I14 T1 T2 Q5 1 Q5 2 Q6 1 Q6 2 NC NC NC NC REL ...

Page 183: ...1 Clock outputs 4 T2 X21 1 NC No function 2 NC 3 NC 4 NC X22 1 Q5 1 Safe relay output 2 Q5 2 3 Q6 1 Safe relay output 4 Q6 2 Terminal assignment Unit Terminal Pin SMXGen2 2 Description Note IO X13 1 A1 3 Voltage supply device 24 VDC 2 A1 4 Voltage supply device 24 VDC Outputs 3 A2 3 Voltage supply device 0 VDC 4 A2 4 X14 1 IQ01 Safe digital inputs outputs pp switching 2 IQ02 3 Y3 Auxiliary outputs...

Page 184: ...anual docx Page 184 of 260 Version 25F Terminal assignment Unit Terminal Pin SMXGen2 2 Description Note CPU X15 1 NC No function 2 NC 3 Y1 Auxiliary outputs 4 Y2 X16 1 I01 Safe digital inputs 2 I02 3 I03 4 I04 X25 1 I05 2 I06 3 I07 4 I08 X26 1 I09 2 I10 3 I11 4 I12 ...

Page 185: ...gulations The interference voltage resistance of the SMX module is 32 VDC protected by suppressor diodes at the input Safety note Each circuit board of a module must be supplied separately with the supply voltage and safety device The respective terminals are thereby marked by U24_ext two adjacent terminals U24_ext in a plug are internally bridged Safety note The 24V DC supply connections of the S...

Page 186: ...ing between PE and 0 VDC on the secondary side A power supply used for voltage supply must deliver at least double the electricity which is fused completely z B 4 x 3 15A 12 6A Power supply at least 25 A Safety note All GND connections of the devices which are connected to the inputs of the SMX100 module must be connected to the GND of the SMX100 voltage supply Inputs of the SMX100 are Digital inp...

Page 187: ...2 SMX122 2 A 2 3 Only SMX112 2 SMX122 2 A 2 The SMX100 module supports encoder voltages of 5V 8V 10 V 12V and 24V which are internally monitored in accordance with the chosen configuration If an encoder system is not supplied through the SMX module a supply voltage still needs to be connected to terminal X13 or X15 and configured accordingly The encoder supply must be protected with a fuse of max ...

Page 188: ...nz Signal generierung Referenz Signal generierung 1 Only SMX111 2 SMX121 2 2 and SMX112 2 SMX122 2 A 2 2 Only SMX112 2 SMX122 2 A 2 When using resolvers in Master Mode an additional 24V DC power supply is required for generating the reference signal The encoder supply must be protected with a fuse of max 2A Supply voltage monitoring Nominal voltage Minimum voltage Maximum voltage 24 VDC 20 VDC 29 ...

Page 189: ...The clock outputs are switching type 24 VDC outputs The clock outputs are solely intended for monitoring the digital inputs I01 I14 and cannot be used for any other function within the application The switching frequency is 125 Hz for each output In the planning stage one must bear in mind that the outputs may only be loaded with a total current of max 250 mA Furthermore approved OSSD outputs can ...

Page 190: ...2 analogue signals can be safely processed for SMX112A 2 SMX112 2A 2 SMX122A 2 SMX122 2A 2 with analogue processing The analog inputs can be connected as follows min max Voltage 7VDC 10VDC Note The modules can optionally be equipped with voltage and or current inputs Safety note The GND connection AIN must be connected to the GND of the SMX ...

Page 191: ...eded EMC measures such as shielding etc must be observed The two encoders must be non interacting to each other This applies for both the electrical as well as the mechanical part If both encoders are coupled to the facility to be monitored via common mechanical parts the connection must be positively designed and should not have any parts that are susceptible to wear chains toothed belts etc Shou...

Page 192: ...rnal process and is read in by the SMX 100 module together with the data signal This type of reading causes a beat which results in a reading fault of the following magnitude F reading time of encoder by external system ms 8 ms 100 The size of the resulting reading fault F must be taken into account when determining the thresholds in the applied monitoring functions because this fault cannot be co...

Page 193: ...s X33 X34 of the modules SMX111 2 2 SMX121 2 2 and SMX112 2 2 SMX122 2 2 the connection is inverse to the presented and to X31 X32 with application of a incremental counting system With encoders not connected inversely to X33 X34 the direction of rotation is thus indicated inversely The indicated direction of rotation can be corrected in the software see programming manual S 90 FF Direction UP dow...

Page 194: ...ter Sub D Stecker 9 polig SMX Absolut Encoder Master Betrieb n c n c CLK DATA DATA n c CLK Versorgungspannung Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Ground With this type of the connection the clock pulses of the module SMX100 run to the absolute encoder and the data from the encoder to the SMX100 Sub D plug 9 pin SMX Absolute encoder Master mode Supply voltage ...

Page 195: ...ve Betrieb n c Ground n c CLK DATA DATA n c CLK Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 externes Abtastsystem Versorgungsspannung With this type of connection both clock signals and data are read in In this example the module does not supply the encoder with voltage GND of the supply voltage 24 V DC Sub D plug 9 pin SMX Absolute encoder Slave mode Supply voltage external sensing syst...

Page 196: ...ecting an incremental encoder with TTL signal level Pins 1 3 and 7 stay open and are reserved for later expansions Sub D Stecker 9 polig SMX Inkremental Encoder n c Ground n c B A A n c B Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Versorgungsspannung Sub D plug 9 pin SMX Incremental encoder Supply voltage ...

Page 197: ...on of a SIN COS encoder Sub D Stecker 9 polig SMX SIN COS Geber n c Ground n c COS SIN SIN n c COS Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Versorgungsspannung Pins 1 3 and 7 stay open and are reserved for later expansions GND of the supply voltage 24 V DC Sub D plug 9 pin SMX SIN COS encoder Supply voltage ...

Page 198: ...nce Out COS SIN SIN COS Monitor Reference Voltage Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Reference Out Reference In Reference In With this type of connection the clock signals are submitted from the SMX100 module to the absolute encoder and the data from the encoder to the SMX100 GND of the supply voltage 24 V DC GND of the supply voltage 24 V DC Sub D plug 9 pin SMX Resolver Master...

Page 199: ...trieb n c Ground n c CLK DATA DATA n c CLK Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 externes Abtastsystem Versorgungsspannung With this type of connection both clock signals and data are read in In this example the module does not supply the encoder with voltage GND of the supply voltage 24 V DC Sub D plug 9 pin SMX Absolute Resolver Slave mode Supply voltage external sensing system ...

Page 200: ...tor X23 on the digital inputs I05 I08 The exact pin assignment depends on the encoder type and is shown in the connecting plan of the programming interface Note When using HTL encoders please bear in mind that the tracks A and B or A and B must be combined accordingly 5 11 3 8 Connection of HTL proximity switch SMX11 2 SMX12 2 The connection is made via plug connectors X27 and X28 or X29 and X30 ...

Page 201: ...1 SMX111 2x SMX121 2x 2 SMX112 2x SMX122 2x Klemmleiste X27 1 X29 2 Inkremental Encoder A A 1 2 Versorgungsspannung 3 Ground B B Klemmleiste X28 1 X30 2 1 2 3 Klemmleiste X17 1 X19 2 1 2 Spannungsversorgung Geber Terminal strip X27 1 X29 2 Terminal strip X28 1 X30 2 Terminal strip X17 1 X19 2 Incremental encoder Supply voltage Power supply Encoder ...

Page 202: ... B signal 1 SMX111 2x SMX121 2x 2 SMX112 2x SMX122 2x Klemmleiste X27 1 X29 2 Inkremental Encoder A 1 2 Versorgungsspannung 3 Ground B Klemmleiste X28 1 X30 2 1 2 3 Klemmleiste X17 1 X19 2 1 2 Spannungsversorgung Geber Terminal strip X27 1 X29 2 Terminal strip X28 1 X30 2 Terminal strip X17 1 X19 2 Supply voltage Power supply Encoder ...

Page 203: ... certain circumstances be sufficient under due consideration of the permissible fault exclusions acc to EN ISO 13849 2 See also APPENDIX 1 Further configuration is described in the programming manual 37420 820 01 xxF SMX100 Programierhandbuch pdf 5 12 2 Sensor type Absolute encoder and incremental measuring systems are possible as well as counting pulse generating proximity switches 5 12 2 1 Absol...

Page 204: ...atus information Error Maske 0 dont t care 1 aktiv Ergebnis Maske für Error 0 Auswertung aktiv Status 1 1 Mask 2 Mask 3 Mask 0 Start Clk 0 Index Daten Index Status Mask 1 Clk 1 Clk 2 N 4 N 3 N 2 N 1 N 0 Clk ClkN Status 2 Status 0 Status 3 Result 2 Result 3 Result 0 Result 1 Number Clk Index Data K Data Fault mask 0 don t care 1 active Result mask for error 0 evaluation active ...

Page 205: ...rror Maske 0 dont t care 1 aktiv Ergebnis Maske für Error False Auswertung aktiv Temperatur 1 Error Intezität 1 Error HW 1 Error Warnung Verschmutzung 1 Error Betriebsart 1 OK 1 1 0 0 1 0 0 0 0 Start Clk 0 Clk ClkN 6 Clk 1Clk Anzahl Clk Framelength 0 0 1 Clk 1 Clk 2 Clk 24 Clk 25 Clk 26 Clk 27 Clk 28 Number Clk K Data Temperature Intensity Warning Contamination Operating mode Fault mask 0 don t ca...

Page 206: ...degree phase difference Maximum frequency of input clock pulses 200 KHz 1 or 500 kHz 2 Diagnoses Diagnose Parameters Fault threshold Supply voltage monitoring Fixed values 5 V 8V 10V 12V 20V 24V 20 2 measuring tolerance Monitoring of amplitude SIN COS Fixed value 1VSS 65 of 1 VSS 2 5 measuring tolerance Monitoring of phases A B Fixed value 90 30 5 measuring tolerance 5 12 2 4 SinusCosinus encoder ...

Page 207: ...llation manual docx Page 207 of 260 Version 25F 5 12 2 5 Proxi switch Signal level 24V 0V Max counting frequency 10kHz Circuit logic de bounced Diagnoses Diagnose Parameters Fault threshold Supply voltage monitoring Fixed values 24V 20 2 measuring tolerance ...

Page 208: ...instruction The diagnose must be designed for at least the following limiting values Max counting frequency 4 kHz Max blanking 0 signal 50 Min coverage 10 Reading in counting signals The two counting signals are both separately assigned to the two channels In each of the channels the status is read in synchronously In order to ensure synchronization this must be carried out directly after the chan...

Page 209: ...12 2 8 Resolver Measuring signal SIN COS track with 90 phase difference Max counting pulse frequency 2 kHz pole Resolution 9 bit pole Master Mode Frequency reference signal 8 kHz Slave Mode Frequency reference signal 6 16 kHz Reference signal form Sinusoidal triangle 1 on X31 32 2 on X33 34 Diagnoses Diagnose Parameters Fault threshold Monitoring of ratio Fixed values 2 1 3 2 4 1 20 2 measuring to...

Page 210: ...asurements During start up of the device alarm or fault reset the outputs may depending on the application program become active over the response time period This must be taken into consideration when planning the safety function When using safe field bus connections e g PROFIsafe FSoE the system run time watchdog must also be included in the calculation 6 1 Response times in standard operation T...

Page 211: ...information is further processed and output by the PLC i e according to the implemented logic this will lead to e g switching of an output Activation of digital output via digital input 32 48 64 Activation of an input and switching of the output Activation output relay via digital input 42 58 74 Activation of an input and switching of the output Deactivation of digital output via digital input 32 ...

Page 212: ...dge changes on the corresponding sensor system within a period of 2 msec This function can only be used in connection with semi conductor outputs The FAST_CHANNEL may not act on SSI Listeners 6 3 Response times for fault distance monitoring The following calculation schematic applies for calculating the Worst Case condition System speed to the sampling instant V t System speed in case of SMX respo...

Page 213: ...ration time in external shut off chain derived from relay contactor and brake data etc issued by the manufacturer aF aV n a Estimation of the application Va1 VS aF tResponse 0 10 0 20 0 30 0 40 0 50 0 60 0 020 06 0 1 0 140 180 220 26 0 3 0 340 380 420 46 0 5 V m Overspeed Distanz m s V ohne Overspeed Distanz m s 0 02 0 04 0 06 0 08 0 10 0 12 0 14 0 020 06 0 1 0 140 180 220 26 0 3 0 340 380 420 46 ...

Page 214: ...specified response times comply with the corresponding maximum running time for the actual application within the SMX100 module Depending on the application further application dependent response times of the sensors and actuators used must be added in order to obtain the total running time Function Designatio n Response time ms Explanation Worst Case deceleration time inlet in basic module to PAE...

Page 215: ...C output to basic module TTOTAL TIN_Erw TPLC TOUT_Base TCycle 6 ms TZyklus 0 ms 2 TCycle 6 ms Example 2 Input to basic module activation of SLS and processing in PLC output to extension module TTOTAL TIN_Base TPLC TOUT_Erw TCycle TCycle TCycle 6 ms 3 TCycle 8 ms Example 3 Input to extension module activation of SLS and processing in PLC output to extension module TTOTAL TIN_Erw TPLC TOUT_Erw TCycl...

Page 216: ...n of configuration firmware data and renewed checking of these data Subsequent area checking of configuration data 3 STARTUP BUS If available initialization of a bus system 4 RUN Normal system operation All outputs are switched according to the current logic status 5 STOP In stop mode parameter and program data can be loaded externally A ALARM The alarm can be reset via the digital input or the fr...

Page 217: ...ts are switched off Can be reset by switching on off the master module POR b0008 Transfer of configuration data to the slave module All outputs are switched off Not required b0010 Bus in RUN All outputs are active Not required b0012 Bus error All outputs are switched off Can be reset through parametrisable input or by switching on off the master module POR b0012 Fxyyyy Slave device x has a Fatal E...

Page 218: ...the existing slave module e g SMX122A Check status LED slave module must be blinking green 7 3 LED display Colour Mode Description green flashing System OK configuration validated yellow flashing System OK configuration not yet validated red flashing Alarm red permanent Fatal Fault yellow red flashing System OK configuration not yet validated SMMC configured however participant is missing green re...

Page 219: ...antee safety of the module the user must carry out a functional test of the safety functions at least once in a year For this purpose the modules used in the parameterization inputs outputs monitoring functions and logic modules must be checked with respect to function or shut down See programming manual 7 6 Validation In order to assure the reliability of the implemented safety functions the user...

Page 220: ...the module Here the responsible tester confirms that the CRC displayed in the programming desktop are identical with the CRC stored in the SMX100 module Once all header data have been entered the validation report can be generated by pressing the control button Save The parameterization tool then creates a report PDF with the file name of the program data set The report contains the following info...

Page 221: ...odule The following should be noted when exchanging a module Disconnect the electric power converter from the main supply Switch off the electric power supply for the device and disconnect Pull off the encoder plug Disconnect any other pluggable connections Take the module off the top hat rail and pack up EMC compliant Mount the new module on the top hat rail Reconnect all connections Switch on th...

Page 222: ...t 10 2 Safety related characteristic data Max obtainable safety class SIL 3 acc to IEC 61508 Category 4 acc to EN ISO 13849 1 Performance Level e acc EN ISO 13849 1 System structure 2 channel with diagnose 1002 Rating of operating mode high demand acc to IEC 61508 high demand rate Probability of an endangering failure per hour PFH value SMX100 1x PFH 8 0 FIT SMX100 2x PFH 12 2 FIT SMX100 4x PFH 16...

Page 223: ...E 2 ST IE X AND operation of both inputs Öffner 2 Ausgang Öffner 1 4 t eSwitch_2oT Ö1 Ö2 A 0 0 0 1 0 0 0 1 0 1 1 1 LD E 1 OR E 2 ST META_EN 1 LD E 1 AND E 2 ST METB_EN 1 LD MET 1 ST IE X Time monitoring MET1 MET4 Like 3 but with time monitoring of state changes In case of signal changes at S or Ö a complementary signal must follow within a period of t 3 s If not detect fault and A 0 Öffner 2 Ausga...

Page 224: ...ime monitoring MET1 MET4 Like 5 but with time monitoring of state changes In case of signal changes at S or Ö a complementary signal must follow within a period of t 3 s If not detect fault and A 0 Schließer Ausgang Öffner max 3 s max 3 s 7 eSwitch_2s2o S1 Ö 1 S2 Ö2 A 1 0 1 0 0 0 1 1 0 0 0 1 0 1 1 1 0 0 1 0 LD E 1 AND E 2 AND NOT E 3 ST IE X Monitoring for S1 S2 inactive and Ö1 Ö2 active Schließer...

Page 225: ... 3 s max 3 s 9 eSwitch_3o Ö1 Ö2 Ö3 A 0 0 0 0 1 0 0 0 0 1 0 0 1 1 0 0 1 1 1 1 LD E 1 AND E 2 AND E 3 ST IE X AND operation of both inputs Öffner 2 Ausgang Öffner 1 Öffner 3 10 t t eSwitch_3oT Ö1 Ö2 Ö3 A 0 0 0 0 1 0 0 0 0 1 0 0 1 1 0 0 1 1 1 1 LD E 1 OR E 2 OR E 3 ST META_EN 1 LD E 1 AND E 2 AND E 3 ST METB_EN 1 LD MET 1 ST IE X Time monitoring MET1 MET4 Like 8 but with time monitoring of state chan...

Page 226: ...her S 0 or Ö 1 must follow within a period of 0 5 s If not the output 0 No interference evaluation No temporal monitoring when changing to inactive state Öffner 2 Ausgang Öffner 1 max 0 5 s 12 eTwoHand_2s S1 S2 A 1 0 0 0 1 0 0 0 0 1 1 1 LD E 1 OR E 2 ST MEZ_EN 1 LD NOT E 1 AND NOT E 2 ST MEZ_EN 2 LD E 1 AND E 2 ST MEZ_EN 3 LD MEZ 1 ST IE X Two hand operation MEZ Monitoring for S1 S2 inactive tempo...

Page 227: ... permissible switch positions Schließer Ausgang Öffner 14 eMode_3switch S1 S2 S3 A 1 A 2 A 3 1 0 0 1 0 0 0 1 0 0 1 0 0 0 1 0 0 1 1 1 0 0 0 0 1 0 1 0 0 0 0 1 1 0 0 0 1 1 1 0 0 0 0 0 0 0 0 0 LD E 1 AND NOT E 2 AND NOT E 3 ST IE X1 LDN E 1 AND E2 AND NOT E 3 ST IE X2 LDN E 1 AND NOT E 2 AND E 3 ST IE X3 Selector switch Clear linkage of permissible switch positions Schalter 2 Ausgang 1 Schalter 1 Scha...

Page 228: ...ty of any machine designed or delivered by him The assessment of safety must be based on the applicable and appropriate regulations and standards Objective of the safety assessment and the measures derived from this must be the reduction of risks for persons down to an acceptable minimum The risk analysis must account for all operating conditions of the machine such as operation setup work and mai...

Page 229: ...ziellen Sicherheitsanforderungen b eine einzelnes E E PES ist nicht ausreichend 1 2 3 4 Sicherheits Integritätslevel CA CB CC CD FA FB PA PB FA FB FA FB PA PB PA PB PA PB x1 x2 x4 x3 x5 x6 Startpunkt Abschätzung der Risikominderung C Risikoparameter der Auswirkung F Risikoparameter der Häufigkeit und Aufenthaltsdauer P Risikoparameter der Möglichkeit den gefährlichen Vorfall zu vermeiden W Wahrsch...

Page 230: ...e standards EN 14121 Safety of machines risk assessment EN 12100 Safety of machines basic terms general design guidelines Measures to be applied in order to reduce identified risks must at least be of the same level as the danger itself The regulations and standards specified above contain examples of such measures and the associated requirements 12 2 Required technical documents The manufacturer ...

Page 231: ...n der Sicherheitsmaßnahmen Spezifikation des funktionalen Sicherheitssystems Spezifikation der Hardware für das funktionale Sicherheitssystem Spezifikation der Software Sicherheitsfunktionen für das funktionale Sicherheitssystem Hard und Softwaredesign Prüfung der Umsetzung Hardware durch Analyse Anlagenaufbau Komponenten Schaltung Prüfung der Umsetzung Software durch Analyse FUP Prüfung der korre...

Page 232: ...g of monitoring facilities etc by means of practical tests Specification of software safety functions Specification of the functionality of individual safety functions incl the definition of the shut down circuit etc Definition of parameters for individual safety functions such as e g max speed stop ramps and categories etc Testing of correct implementation of specified functions by analysis FUP p...

Page 233: ... EN SMX100 Installation manual docx Page 233 of 260 Version 25F 12 3 1 Specification of safety requirements structural schematic The safety requirements must be individually analysed on the basis of applicable standards e g product standard ...

Page 234: ...Installation manual HB 37420 810 01 25F EN SMX100 Installation manual docx Page 234 of 260 Version 25F ...

Page 235: ...Installation manual HB 37420 810 01 25F EN SMX100 Installation manual docx Page 235 of 260 Version 25F Source General specification excerpt from BGIA Report 2 2008 concerning EN ISO 13849 1 ...

Page 236: ...ich could cause changes of machine parameters e g brakes Monitoring mechanisms must be implemented for such cases Limits of use The automatic machine automatically fetches new cabins and moves these through a processing area Workers work in the processing area etc The following operating modes are intended Setup operation automatic operation and service operation etc Identification of dangers The ...

Page 237: ...is brought to a temperature of 120 Contact or a temperature rise is impending in the event of an error The temperature of the preheating unit is monitored so that a dangerous temperature cannot be reached Additionally a warning signs warns about conact In normal operation the temperature does not increase so much that a significant endangerment occurs The temperature is monitored via secure analog...

Page 238: ...nctions definition of the safety function must specify the risk to be covered describe the exact function list all sensors command equipment involved specify the control units and designate the shut down circuit mentioned The definition should serve as basis for the specification of the hardware and software design For each of the safety functions defined this way one may need to determine paramet...

Page 239: ...n motor drive wheel Monitoring by means of tested safety function SLS for fixed limits 70mm s Fault distance monitoring 200mm Identification of worker s work area via position of carriage AND NOT Setup Reset Acknowledgement button SF 1 7 1 1 4 Collision protection of carriage Monitoring of the distances between carriages for minimum distance by means of redundant laser distance measurement 2 5 d 2...

Page 240: ...rrespondingly worked out specification of the safety functions as far as this contains all specifications see example under 12 3 2 3 However it is recommended to prepare an extracted list This list should contain the following data Designation of safety function Description of function Parameters as far as available Triggering event operating status Response output The specification in detail shou...

Page 241: ...eset Acknowledgement button Operation stop SF 1 3 1 1 6 Backstop Monitoring for reversing d Mechanical limit switch 22S2 Digital incremental encoder Monitoring by means of tested function direction monitoring SDI EMERGENCY auxiliary contact 28K4 reversing Reset Acknowledgement button Operation stop SF 1 3 1 1 15 Step by step shut down Activation of the safety brake e Processing of SF in Safe PLC S...

Page 242: ...he selection of SRP CS Safety related parts of control system is most suitable to achieve the intended safety level and should be made for any safety function The components with safety relevant function must be designated in a total overview of the system structure and are to be assigned to the individual safety functions The safety related code numbers must be determined for these components The...

Page 243: ...s door A 3 1 4 10000 0 Data sheet 99 Inst manual op SMX Sensor 2 1 Incremental encoder Motor feedback SIN COS G 1 1 4 30 Gen specificati on 99 Inst manual op SMX Cat 4 in connectio n with selection SMX PES Safety PLC Central safety PLC for control and evaluation of safety relevant functions A 4 1 1 4 E 8 Data sheet SMX Actuator STO Safe Torque Off on inverter A 5 1 4 150 Data sheet inverter 99 Ins...

Page 244: ...of components in the safety chain Positively guided connection with forced separation in case of sticking of switching contacts Protected routing within switchgear in case of short circuit in cables and lines Causes of systematic failures Before commissioning e g Manufacturing faults Fault in development incorrect selection incorrect dimensioning faulty software Fault in integration incorrect sele...

Page 245: ...g of the hardware design After completing the planning the hardware design must be examined for compliance with the targets from the hardware specification Furthermore one must check the compliance with the specified safety level for each safety function by using suitable analyses The analysis methods have been described in applicable standards e g EN ISO 13849 1 Analysis of wiring diagram Complia...

Page 246: ...tructural diagram IA LA IB LB c im im Sensor SA SB IA OA LA IB OB LB m m i i c im im Sensor PES Aktuator Eink Teilsyst Mech Sendeopt Spur A Spur B Zweik Teilsyst Aktuator K1 Umrichter STO Safety related structural diagram Türzuhaltung Geschw Sensor PES Schütz STO Umrichter Single channel partial system Dual channel partial system Track A Track B Inverter Actuator Mech Send opt Door closer Speed Se...

Page 247: ...ser B10d 100000 Nop 30 AT 9270 year 309 AT year MTTFD B10d 0 1 Nop 𝟗𝟐𝟕𝟎 𝐲𝐞𝐚𝐫𝐬 DCSwitch 99 SIN COS encoder MTTFD_SinCos 30 years DCEncoder 99 PES PFH 1 4 10 8 MTTFD 1 8760 MTTFD 107 87 years 𝟏𝟎𝟖 𝐲𝐞𝐚𝐫𝐬 DCPES 99 Mains contactor B10d 20 106 Nop 20 AT 3990 year 309 AT year MTTFD B10d 0 1 Nop 32 362 46 years 𝟑𝟐 𝟑𝟔𝟐 𝐲𝐞𝐚𝐫𝐬 DCPES 60 MTTFD_A 1 1 MTTFD_Türz 1 MTTFD_SinCos 1 MTTFD_PES 1 MTTFD_Netzsch 23 29 ye...

Page 248: ... 25 years 𝟐𝟎 𝐲𝐞𝐚𝐫𝐬 Resulting PI for both channels Symmetry of both channels MTTFD 2 3 MTTFD_A MTTFD_B 1 1 MTTFD_A 1 MTTFD_B 21 53 years 𝟐𝟏 𝟓 𝐲𝐞𝐚𝐫𝐬 DC mean value MTTFD DCSwitch MTTFD_Türz DCSinCos MTTFD_SinCos DCPES MTTFD_PES DCSchütz MTTFD_Schütz DCSTO MTTFD_STO 1 MTTFD_Türz 1 MTTFD_SinCos 1 MTTFD_PES 1 MTTFD_Netzsch 1 MTTFD_STO 0 9776 𝟗𝟖 PL MTTFD 21 5 years average DC avg 98 average PL d from EN ...

Page 249: ...ficient the more clearly the programming has been structured with respect to the safety functions Example Safety function 1 1 Limitation of the max travel speed of the carriage to 1 1 VMax Monitoring of the maximum speed to 1 1 VMax FW Max Speed OK ID 548 is bridged by available gap FW Max Speed is permanently activated and responds when a speed of 550 mm s is exceeded Safety function Limitation o...

Page 250: ...top the shut down takes place immediately Lift Safety function Emergency stop switch inputs and shut down outputs 1 1 Emergency stop head control Dual channel emergency stop with pulse monitoring If an emergency stop is triggered at the imposed control this emergency stop can be bridgedif the approval Bridge safety has been issued Emergency stop button head control Emergency stop contacts from eme...

Page 251: ...1 SLS_EN 2 8 S1 SCA_EN 4 9 S1 SLS_EN 3 10 S1 SLS_EN 4 11 S1 SLI_EN 5 12 SQH 13 LD E0 1 14 ST MX 2 15 SQC 16 SQH 17 LD E0 3 18 AND E0 4 19 ST MX 3 20 SQC Step by step testing is recommended The test all the batter the more structured the programming in FUP has been made After checking the program one must also check the parameters against the targets set in the specifications by means of comparison...

Page 252: ...ng distance 500 0 Type Rotational No Position processing Activ Maximum speed 2000 0 Incremental shut down 10000 0 Shut down speed 100 0 Sensors 0 0 Type SSI standard SSI standard Format Binary Binary Direction of rotation Ascending Ascending Supply voltage 0 0 Resolution 1024 Steps 1000mm 64 Steps 1000mm Offset 0 Steps 0 Steps General parameters correctly configured Parameter sensor 1 correct Para...

Page 253: ... allowed speed Diagnose of the actual speed versus the SLS limit Manipulation of the setup speed beyond the permitted reduced speed 2 Test SSX for Stop category 2 Travel with max speed Actuate the emergency stop Diagnose of the SSX ramp against the actual deceleration ramp Setting an impermissible weak deceleration Moving the axis after standstill is reached by manipulating the drive 3 Test of the...

Page 254: ... Emergency Stop standard PL d1 SIL 2 2 normally closed Emergency stop higher requirements PL e SIL 3 2 normally closed time monitored Emergency Stop monitored PL e SIL 3 1 Fault exclusions and boundary conditions acc EN 13849 2 must be observed Door monitoring Switch type Comment Classification category Classification SIL 2 normally closed Door monitoring higher requirements PL e SIL 3 2 normally ...

Page 255: ...ormally open 1 normally closed time monitored Light curtain monitored PL e SIL 3 Mode selector switch Switch type Comment Classification category Classification SIL 2 positions Mode selector switch monitored PL e SIL 3 3 positions Mode selector switch monitored PL e SIL 3 Safety note When changing the status of the switch the SafePLC program to be created must ensure that the outPorts of the modul...

Page 256: ...nt Switch type Comment Classification category Classification SIL 1 normally open Alarm reset standard evaluation of edge 1 normally open Logic reset standard PL d SIL 2 1 normally open Start monitoring standard optional function Note The alarm reset input can be operated with 24V continuous voltage and is edge triggered ...

Page 257: ...nd manufactured in compliance with the above mentioned directive as well as the EC directive EC EMC directive 2014 30 EU dated 26 February 2014 in the sole responsibility of BBH Products GmbH Böttgerstrasse 40 D 92637 Weiden Description of function Modular freely programmable safety control for monitoring drive systems suitable up to SIL 3 acc to IEC 61508 or PL e acc to EN EN ISO 13849 1 For the ...

Page 258: ...age systems with electronic operational means EN 60204 1 A1 2009 AC 2010 in part Safety of machines Electrical equipment of machines Part 1 General requirements EN ISO 13850 2008 Safety of machines EMERGENCY Stop design principles EN 574 1996 A1 2008 Safety of machines two hand controls functional aspects design principles EN 55 011 2009 A1 2010 Industrial scientific and medical equipment radio in...

Page 259: ...liance with the above mentioned directive as well as the EC directive EC EMC directive 2014 30 EU dated 26 February 2014 in the sole responsibility of BBH Products GmbH Böttgerstrasse 40 D 92637 Weiden Description of function Modular freely programmable safety control for monitoring drive systems suitable up to SIL 3 IEC 61508 or PL e acc to EN ISO 13849 1 For the safety component an EC Pattern Ev...

Page 260: ... systems with electronic operational means EN 60204 1 A1 2009 AC 2010 in part Safety of machines Electrical equipment of machines Part 1 General requirements EN ISO 13850 2008 Safety of machines EMERGENCY Stop design principles EN 574 1996 A1 2008 Safety of machines two hand controls functional aspects design principles EN 55 011 2009 A1 2010 Industrial scientific and medical equipment radio inter...

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