Baxi POWER HT+ 1.110 Installation And Service Manual Download Page 112

Page: 112 / 124

Caution

Respect the torque of the burner fastening screws: 5 N.m +/- 0.5.

Caution

Always use a new tightness gasket to reconnect the gas supply.

3. Reconnect the ignition electrode, the safety thermostat on the com

bustion chamber door and the flame detection sensor.

Note

Do not forget to remount the ignition transformer on the burner.

4. Open all valves.

5. Check the tightness of the burner using a leak detection spray.

6. Put the covers back in place on the boiler.

Note

For the POWER HT+ 1.50 and POWER HT+ 1.70 models, put the

panel located in front of the burner back in place.

7. Reconnect the ground wire.

8. Start up the boiler again.

See

Commissioning procedure, page 57.

10.2.7 Check the combustion

Checking combustion (maximum thermal flow rate)

1. Unscrew the plug in the flue gas measurement point.

2. Connect the flue gas analyser.

Note

Ensure that the opening around the sensor is completely sealed

when taking measurements.

Insert the sensor into the flue gas measurement point opening

to at least 8 cm for POWER HT+ 1.50 and POWER HT+ 1.70.

Insert the sensor into the flue gas measurement point opening

to at least 9 cm for POWER HT+ 1.90 and POWER HT+ 1.110.

3. Set the boiler's thermal flow rate to 100%.

See

Using the boiler according to thermal output, page 94.

4. Measure the percentage of CO

in the flue gases.

5. Compare the values measured with the set point values in the Con

trol and setting values table.

See

CO2 checking and setting values, page 62.

Note

A tolerance of +/- 0.5% is acceptable when the front panel is

closed.

6. If necessary, modify the air/gas ratio.

See

Setting the air/gas ratio (maximum thermal flow rate), page 59.

Fig.

146

Connecting the flue gas analyser

MW-3000110-01

10 Maintenance

112

7609474 - v02 - 04092014

Summary of Contents for POWER HT+ 1.110

Page 1: ...Australia New Zealand e en Installation and service manual Gas fired floor standing condensing boiler POWER HT 1 50 POWER HT 1 70 POWER HT 1 90 POWER HT 1 110 ...

Page 2: ...ing the product and keep it in a safe place for future reference In order to ensure continued safe and efficient operation we recommend that the product is regularly maintained Our Service and After Sales organization can assist with this We hope you will receive many years of satisfactory service ...

Page 3: ... Description of the symbols 21 4 5 Standard delivery 22 4 6 Accessories and options 22 5 Before installation 23 5 1 Regulations governing installation 23 5 2 Installation requirements 23 5 2 1 Water treatment 23 5 2 2 Gas supply 24 5 2 3 Power supply 24 5 2 4 Circulation pump 24 5 3 Choice of the location 25 5 3 1 Ventilation 26 5 3 2 Dimensions of the appliance 26 5 3 3 Data plate 27 5 3 4 Select...

Page 4: ...inalising the installation 56 7 Commissioning 57 7 1 General 57 7 2 Check list before commissioning 57 7 3 Commissioning procedure 57 7 3 1 First time commissioning 57 7 3 2 Checking the gas inlet 58 7 3 3 Checking the electrical connections 58 7 3 4 Checking the hydraulic circuit 58 7 4 Gas settings 58 7 4 1 Configuring the fan speed 58 7 4 2 Setting the air gas ratio maximum thermal flow rate 59...

Page 5: ...ocking Unlocking parameter modification 96 9 2 13 Timer programming 98 9 2 14 Setting a temporary heating flow temperature 105 9 2 15 Managing boilers in cascade 105 9 3 Accessing the information menu 105 10 Maintenance 107 10 1 General 107 10 2 Standard inspection and maintenance operations 107 10 2 1 Performing the annual service 107 10 2 2 Removing the burner 107 10 2 3 Cleaning the heat exchan...

Page 6: ... of the flue gas pipes may exceed 60 C Warning Do not touch the radiators for long periods Depending on the boiler settings the temperature of the radiators may exceed 60 C Warning Take precautions with the domestic hot water De pending on the boiler settings the domestic hot water temperature may exceed 65 C Danger of electric shock Before any work switch off the mains supply to the boiler 1 2 Re...

Page 7: ... nance and repair work Warning Only qualified professionals are authorised to work on the boiler and the heating installation Note Keep the boiler accessible at all times Caution Installation of the boiler must be done by a qualified professional in accordance with prevailing local and national regulations Caution Install the boiler in a frost free location Caution Do not stock chloride or fluorid...

Page 8: ...nal regulations Caution If the power cable is damaged it must be replaced by the manufacturer its after sales service or persons with similar qualifications in order to obviate any dan ger 1 3 Liabilities 1 3 1 Installer s liability The installer is responsible for the installation and initial com missioning of the appliance The installer must abide by the following instructions Read and follow th...

Page 9: ... the quality of our products we strive constantly to improve them We therefore reserve the right to modify the specifications given in this document Our liability as manufacturer may not be invoked in the fol lowing cases Failure to abide by the instructions on installing the appli ance Failure to abide by the instructions on using the appliance Faulty or insufficient maintenance of the appliance ...

Page 10: ...ry Caution Risk of material damage Note Please note important information See Reference to other manuals or pages in this manual 2 2 2 Symbols used on the appliance 1 Alternating current 2 Protective earthing 3 Before installing and commissioning the appliance carefully read the instruction manuals provided 4 Dispose of used products through an appropriate recovery and re cycling structure 5 Cauti...

Page 11: ...bserved For all provisions and Directives referred to in these instructions it is agreed that all addenda or subsequent provisions will apply at the time of installation 3 1 2 Certifications We hereby certify that the series of appliances specified below complies with the standard model described in the CE declaration of conformity CE number CE 0085CP0089 NOx classification Class 5 Type of flue ga...

Page 12: ...sumption of natural gas H G20 Minimum m h 0 54 0 78 1 03 1 24 Consumption of natural gas H G20 Maximum m h 4 90 7 07 9 25 11 10 Consumption of natural gas E G20 Minimum m h 0 54 0 78 1 03 1 24 Consumption of natural gas E G20 Maximum m h 4 90 7 07 9 25 11 10 Consumption of natural gas L G25 Minimum m h 0 63 0 91 1 19 1 44 Consumption of natural gas L G25 Maximum m h 5 69 8 22 10 75 12 91 Consumpti...

Page 13: ... Sensor characteristics Tab 6 Heating flow sensor and return sensor Temperature in C 30 65 85 Resistance in ohms 8060 2085 1070 3 3 Dimensions and connections Fig 2 Dimensions and connections POWER HT 1 50 and POWER HT 1 70 600 440 247 848 56 681 212 420 65 905 586 555 440 371 271 147 98 173 1 MW 3000001 1 2 4 3 1 Heating circuit return G1 2 Heating circuit flow G1 3 Gas inlet G3 4 4 Condensate di...

Page 14: ...600 440 94 300 300 681 107 420 65 271 371 546 621 699 737 177 98 62 54 1222 1 MW 3000002 1 2 3 4 1 1 Heating circuit return G1 1 2 2 Heating circuit flow G1 1 2 3 Gas inlet G1 4 Condensate discharge DN18 1 Adjustable feet 3 Technical specifications 14 7609474 v02 04092014 ...

Page 15: ... F Domestic hot water pump G Safety contact H Boiler pump I Auxiliary sensor 1 J Auxiliary sensor 2 K Outside temperature sensor L Domestic hot water sensor M Room temperature sensor 1 N Room temperature sensor 2 O Room temperature sensor 3 P Boiler pump modulation PWM 1 Flow temperature sensor 2 Return sensor 3 Hydraulic pressure sensor 4 Flue gas sensor 5 Control panel display 6 Ionisation probe...

Page 16: ...ater pump G Safety contact H Boiler pump I Auxiliary sensor 1 J Auxiliary sensor 2 K Outside temperature sensor L Domestic hot water sensor M Room temperature sensor 1 N Room temperature sensor 2 O Room temperature sensor 3 P Boiler pump modulation PWM 1 Flow temperature sensor 2 Return sensor 3 Hydraulic pressure sensor 4 Flue gas sensor 5 HMI Text display 6 Ionisation probe 7 Spark plug 8 Ignite...

Page 17: ...ording to the settings the thermal energy requirement and the actual temperatures measured by the temperature sensors The gas and air are mixed in the Venturi The gas air ratio command function accurately adjusts the quantities of gas and air required This provides op timum combustion over the entire output range The gas air mixture is sent to the burner located upstream of the thermal exchanger 4...

Page 18: ...n pump 5 Drain valve 6 Heating circuit flow 7 Heating circuit return 8 Boiler 9 Low loss header kit 4 2 3 System in cascade The boiler is ideally suited for a cascade system configuration Use a boil er cascade connection kit to connect boilers in cascade Fig 6 Boiler equipped with the low loss header kit MW 3000144 01 4 Description of the product 18 7609474 v02 04092014 ...

Page 19: ...Pa a warning message is displayed without stopping the heating pump Post circulation pump After the burner stops depending on the room thermostat setting and if in heating mode the heating pump runs for a further 3 minutes Antifreeze fluid device When the flow temperature is lower than 5 C the burner starts up and runs until the flow temperature reaches 15 C This device runs under the following co...

Page 20: ...1 Flow temperature sensor 22 Emplacement for two AVS 75 boards maximum A third AVS 75 board can be used by the boiler but must be fixed to the wall and powered externally 23 Emplacement for OCI 345 board Caution Danger of short circuit on the OCI 345 board if it is fixed in another emplacement 24 Safety thermostat on the combustion chamber door Fig 10 POWER HT 1 90 and POWER HT 1 110 MW 3000117 01...

Page 21: ...re 1 2 3 Operating mode Heating 1 2 3 1 Zone 1 active 1 2 3 2 Zone 2 active 1 2 3 3 Zone 3 active Operating mode Domestic Hot Water activated Operating mode Automatic Operating mode Manual Room temperature C Outside temperature C Protection Mode active the boiler frost protection is activated Sweep Function active Holiday Program Function active Note The domestic hot water can be activated but not...

Page 22: ...711153302 G25 G230 conversion kit for POWER HT 1 50 710984703 G25 G230 conversion kit for POWER HT 1 70 710984504 G25 conversion kit for POWER HT 1 90 710984801 G25 conversion kit for POWER HT 1 110 710984902 Liquefied petroleum gas conversion kit for POWER HT 1 50 710718605 Liquefied petroleum gas conversion kit for POWER HT 1 70 710718803 Liquefied petroleum gas conversion kit for POWER HT 1 90 ...

Page 23: ... 20 times its volume of water The water in the installation must comply with following characteristics Tab 9 Heating water specifications Specification Unit Total output of the installation kW 70 70 200 200 550 550 Degree of acidity untreated water pH 7 5 9 5 7 5 9 5 7 5 9 5 7 5 9 5 Degree of acidity treated water pH 7 5 9 5 7 5 9 5 7 5 9 5 7 5 9 5 Conductivity at 25 C μS cm 800 800 800 800 Chlori...

Page 24: ... to the specifica tions in the table below Tab 10 Water flow rates in the boiler Unit POWER HT 1 50 POWER HT 1 70 POWER HT 1 90 POWER HT 1 110 Minimum flow rate Litres hour 800 1500 2000 2250 Working flow rate with the low loss header kit Litres hour 2450 3500 4600 4800 Note ΔT Temperature difference between the flow water and the return water in the boiler 1 Q flow rate litres hour 2 H pressure i...

Page 25: ...inal heating flow rate 4520 litres hour where T 20 C 5 Operating water flow rate at nominal heating flow rate 6020 litres hour where T 15 C 5 3 Choice of the location Before mounting the boiler decide on the ideal position for mounting bearing in mind any Directives and the dimensions of the appliance Install the boiler on a solid stable structure capable of bearing the weight of the appliance whe...

Page 26: ...r is installed If the boiler is installed in a closed casing respect the minimum dimen sions given in the diagram below Also allow for openings to obviate the following hazards Accumulation of gas Heating of the box Minimum cross section of the openings S S1 S S2 150 cm2 Ventilation to be provided for the boilers Ventilation to be provided for boilers with low loss header op tional 5 3 2 Dimension...

Page 27: ... Fig 20 Space to be allowed for boilers equipped with a low loss header kit MW 1000019 03 250 250 1127 848 1100 1100 500 500 1000 681 250 320 1000 681 250 500 5 3 3 Data plate The data plate is located on the back of the boiler The data plate provides important information regarding the appliance Serial number Model Gas category etc Fig 21 Location of the data plate MW 3000013 5 Before installatio...

Page 28: ... a façade of the area to be heated on the north if possible Half way up the wall of the area to be heated Under the influence of changes in the weather Protected from direct sunlight Easy to access 1 Recommended position 2 Possible position H Inhabited height controlled by the sensor Z Inhabited area controlled by the sensor Positions to be avoided Masked by part of the building balcony roof etc C...

Page 29: ...ard packaging 2 Remove the plastic protection and the polystyrene cover 3 Remove the front panel 4 Remove the screws fixing the boiler to the pallet 5 Take the condensate hose that you will find in the boiler and connect it to the condensate discharge 6 Put the boiler in its intended position Caution Moving the boiler is a job for two people 7 Level the boiler using the adjustable feet Fig 24 Tran...

Page 30: ...022 01 T 34 1a 119 2a 1 2 31 26 24 33 25 1 Boiler flow 2 Heating pump 24 Domestic hot water tank exchanger primary inlet 25 Primary exchanger outlet domestic hot water tank 26 DHW load pump 31 Independent domestic hot water tank 119 Boiler return 5 Before installation 30 7609474 v02 04092014 ...

Page 31: ...Fig 28 Connection example with a solar domestic hot water tank MW 3000023 01 AGU 2 55 A AGU 2 55 0 Connection option with a solar domestic hot water tank 5 Before installation 7609474 v02 04092014 31 ...

Page 32: ...ascade A AVS 75 Connection option for boilers in cascade Fig 30 Connection example for boilers in cascade with domestic hot water tank and several heating circuits equipped with room temperature thermostats including underfloor heating circuits MW 3000025 01 OCI 345 OCI 345 OCI 345 OCI 345 OCI 345 AVS 75 RVS 46 OCI 345 Optional interface unit for boilers in cascade A AVS 75 Connection option for b...

Page 33: ...heating return 3 4 bar safety valve 0 4 MPa 7 Automatic air vent 9 Isolation valve 16 Closed expansion vessel 18 Filling the heating circuit 24 Domestic hot water tank exchanger primary inlet 25 Domestic hot water tank primary exchanger outlet 26 DHW load pump 27 Non return valve 30 Calibrated and sealed safety unit 30e Drain valve 31 Independent domestic hot water tank 33 Domestic hot water tempe...

Page 34: ...imary inlet 25 Primary exchanger outlet domestic hot water tank 26 DHW load pump 27 Non return valve 30 Calibrated and sealed safety unit 30e Drain valve 31 Independent domestic hot water tank 33 Domestic hot water temperature sensor 34 Modulating boiler pump 35 Disconnecting cylinder optional 38 Remote control with or without room temperature sensor 44 Safety device to safeguard against overheati...

Page 35: ...changer outlet domestic hot water tank 26 DHW load pump 27 Non return valve 30 Calibrated and sealed safety unit 30e Drain valve 31 Independent domestic hot water tank 33 Domestic hot water temperature sensor 35 Low loss header 38 Remote control with or without room temperature sensor 44 Safety device to safeguard against overheating of the underfloor heating system in accordance with prevailing r...

Page 36: ...Heating return 3 4 bar safety valve 0 4 MPa 7 Automatic air vent 27 Non return valve 30e Drain valve 34 Modulating boiler pump 35 Disconnecting cylinder optional 119 Boiler return Fig 34 Boiler in 0 10 V MW 3000021 01 1a 35 2a 119 30e 7 1 3 27 34 5 Before installation 36 7609474 v02 04092014 ...

Page 37: ...ons in this manual 6 2 Preparation 6 2 1 Accessing the internal boiler components 1 Remove the front panel by pulling firmly on the notches provided 2 Lift and tilt the panel holding the control panel Fig 35 Removing the front panel MW 3000022 1 Fig 36 Tilting the panel holding the control panel MW 3000023 2 6 Installation 7609474 v02 04092014 37 ...

Page 38: ...5 Unhook the panel holding the control panel to place it on the boiler Fig 37 Ground wire MW 3000122 01 3 Fig 38 Removing the top panel MW 1000010 01 3 Fig 39 Unhooking the panel holding the control panel MW 3000025 01 5 5 6 Installation 38 7609474 v02 04092014 ...

Page 39: ...safety valve calibrated to 4 bar on the heating circuit The safety valve can be connected to a venting pot The safety valve must not be used to drain the heating circuit See In the case of an assembly with a low loss header use the as sembly instructions for the low loss header If using a cascade kit use the assembly instructions for the cas cade kit Note The pipes are not provided 1 Remove the an...

Page 40: ... pipe to the boiler s heating re turn inlet 6 Mount the circulation pump on the heating return pipe circulation pump not provided 6 3 2 Connecting the expansion vessel 1 Determine the volume of the expansion vessel according to the vol ume of heating circuit See Volume of the expansion vessel page 41 2 Connect the expansion vessel to the heating circuit return pipe Fig 42 Mounting the fill and dra...

Page 41: ...ocated inside the boiler See Unpacking and initial preparation page 29 Do not block the condensate discharge pipe Set the discharge pipe at a gradient of at least 30 mm per metre maxi mum horizontal length 5 metres Do not drain condensation water into a roof gutter Connect the condensate discharge pipe in accordance with prevailing standards It is preferable to use the condensate neutralisers reco...

Page 42: ...outlet The terminal parts of the singled up discharge pipe must be scheduled inside a 50 cm square C43 Air flue gas connection to a collective flue for sealed boilers The chimney or flue gas pipe must be suitable for such use C53 Separate air flue gas connection using a bi flow adapter The terminal parts of combustive air intake and combustion product discharge pipes must not be plan ned on opposi...

Page 43: ...rised for connection to the boiler and for the terminal The clear section must comply with the standard The chimney must be swept before installing the discharge flue Caution To guarantee operating safety the flue gas discharge pipes must be securely affixed to the wall using mounting flanges Caution The minimum gradient of the discharge pipe to the boiler must be 1 cm per linear metre 6 5 2 Coaxi...

Page 44: ...pipe or the 45 el bow If discharging to the outside the discharge intake pipe must stick out of the wall by at least 18 mm to allow fitting of the aluminium rosette and its sealing unit and thus prevent any infiltration of water Insertion of a 90 elbow reduces the total length of the pipe by 1 metres Insertion of a 45 elbow reduces the total length of the pipe by 0 5 me tres The first 90 elbow is ...

Page 45: ... calculating the maximum length available 6 6 5 4 Pipes in cascade These types of pipes are used to discharge the combustion products from several boilers interlinked in cascade via a shared flue gas collector The collector must be used solely to connect the boilers to the flue gas pipe The diameters available are 150 mm and 200 mm A range of accessories is available on request Tab 15 Flue system ...

Page 46: ...10 Ø 160 Ø 110 Ø 160 1 m L 10 m L 10 m L 10 m L 10 m L 10 m L 10 m L 10 m L 10 m 2 m L 10 m L 10 m L 10 m L 10 m L 10 m L 10 m L 10 m L 10 m 3 m L 9 m L 9 m L 9 m L 9 m L 9 m L 9 m L 9 m L 9 m 4 m L 9 m L 9 m L 9 m L 9 m L 9 m L 9 m L 9 m L 9 m 5 m L 10 m L 10 m L 10 m L 10 m L 10 m L 10 m L 10 m L 10 m 6 m L 10 m L 10 m L 10 m L 10 m L 10 m L 10 m L 10 m L 10 m 7 m L 8 m L 8 m L 8 m L 8 m L 8 m L...

Page 47: ...8 21 15 L3 5m 2 el bows L1 L2 rigid m 56 56 24 56 43 56 L3 5m 2 el bows L1 L2 flexi ble m 56 38 13 Pressure available at blow back Pa 200 200 200 200 Ventilation of the premises In accordance with the standard NFP 45 204 or DTU 61 1 Lengths L1 L2 and L3 are obtained with Centrovec pipes covered by CE marking and the TAD Technical Application Directive Fig 50 Maximum length of the connections MW 30...

Page 48: ... the various electrical cables in such a way that they never touch the heating pipes Keep the various electrical cables far enough from the heating pipes so that they cannot be damaged by the effect of the heat 6 6 2 Recommended cable cross section The cable will be carefully chosen according to the following information Distance of the appliance from the power source Upstream protection Fig 51 Fl...

Page 49: ...oiler components page 37 6 6 4 Wiring the terminal blocks Use a flat bladed screwdriver less than 3 5 mm in width 1 Press down the spring on the terminal block with a suitable screw driver 2 Insert the stripped part of the wire into the corresponding connector Caution The length to be stripped must be between 10 and 12 mm Fig 54 Pressing down the spring MW 3000037 1 Fig 55 Connecting the wire MW 3...

Page 50: ...W 1000015 02 1 2 3 4 Aux 1 2 230 V TA TS L N L N L L N N L N L N 2 4 6 8 5 7 1 3 1 Power supply 230V 50Hz 2 Power supply auxiliary circuit 1 3 Power supply auxiliary circuit 2 4 Room thermostat 5 Heating circuit pump 6 Domestic hot water pump 7 Safety contact 8 Boiler pump Fig 56 Attaching the wire MW 3000039 3 6 Installation 50 7609474 v02 04092014 ...

Page 51: ...t must not be installed in the control panel under any circumstances The sum of the cur rents from all outlets must not exceed 4 A 6 6 6 Description of the sensor terminal block Fig 58 Sensor terminal block MW 1000016 02 1 1 2 1 2 3 1 2 1 2 3 2 3 1 2 3 4 5 6 8 7 1 Auxiliary sensor 1 2 Auxiliary sensor 2 3 Outside temperature sensor 4 Domestic hot water sensor 5 Room temperature sensor 1 6 Room tem...

Page 52: ...cal connection 1 boiler 1 direct circuit 1 under floor heating circuit domestic hot water tank Fig 60 1 boiler 1 direct circuit 1 underfloor heating circuit domestic hot water tank 1 2 3 4 Aux 1 2 230 V TA TS L N L N L L N N L N L N MW 3000115 01 34 26 11 38 158 21 117 2 1 2 3 1 2 3 38 44 AVS75 33 38 2 Heating pump 11 Heating pump 21 Outside temperature sensor 26 DHW load pump 33 Domestic hot wate...

Page 53: ...loor heating circuit 1 domestic hot water tank Fig 61 Boilers in cascade 1 direct circuit 1 underfloor heating circuit 1 domestic hot water tank 1 2 3 4 Aux 1 2 230 V TA TS L N L N L L N N L N L N 1 2 3 4 Aux 1 2 230 V TA TS L N L N L L N N L N L N MW 3000040 01 38 200 201 38 158 117 2 44 34 34 26 11 21 38 33 38 AVS75 OCI345 OCI345 1 2 3 1 2 3 2 Heating pump 11 Heating pump 21 Outside temperature ...

Page 54: ...ol with or without room temperature sensor See Connection diagram controlling a boiler in 0 10 V page 36 Configuring control of a boiler in 0 10V page 65 6 6 11 Connecting boilers in cascade with an OCI 345 interface Connect the boilers making up the boiler cascade with O OCI 345 interfaces electronic devices that handle communication through a B BUS link The OCI 345 interfaces must be connected t...

Page 55: ... page 23 1 Fill the heating system until you reach a pressure of between 1 5 and 2 bar 0 15 and 0 2 MPa 2 Check the tightness of the hydraulic connections 3 Completely vent the heating circuit for optimum running Flushing new systems and systems less than 6 months old 1 Clean the installation with a powerful universal cleaner to eliminate debris from the appliance copper hemp flux 2 Thoroughly flu...

Page 56: ...lation 1 Remount the front panels and the earthing wires 2 Tidy away or scrap the various packaging items 3 Stick the data plate found in the instructions bag to a visible part of the boiler 6 Installation 56 7609474 v02 04092014 ...

Page 57: ...ating system 6 Check the electricity supply connections to the various boiler compo nents 7 Check the electrical connections on the thermostat and the other ex ternal components 8 Check the ventilation in the room in which the system is installed 9 Check the flue gas connections 10 Test the boiler at full load See Setting the air gas ratio maximum thermal flow rate page 59 11 Test the boiler at pa...

Page 58: ...lating pump s 7 3 4 Checking the hydraulic circuit 1 Check the siphon which must be completely filled with water 2 Check that there are no leaks on the boiler s hydraulic connections 3 Check the pressure in the expansion vessel before filling the sys tem 7 4 Gas settings 7 4 1 Configuring the fan speed The boiler s fan speed has to be configured according to gas type before the gas valve is set Se...

Page 59: ...speed LF minimum rpm 1500 1270 1250 1300 9524 R Required speed LF minimum for boilers in cascade rpm 1700 1470 1450 1500 9529 R Required speed HF 2441 F Fan speed heating max maximum rpm 6650 6450 6500 6900 9512 R Required speed ignition Ignition rpm 2300 2100 2400 2500 Tab 22 Fan speed for gas type G31 Parameter Output Unit POWER HT 1 50 POWER HT 1 70 POWER HT 1 90 POWER HT 1 110 9524 Required sp...

Page 60: ...0 See Using the boiler according to thermal output page 94 4 Measure the percentage of CO2 in the flue gases 5 Compare the values measured with the set point values in the Con trol and setting values table See CO2 checking and setting values page 62 Note A tolerance of 0 5 is acceptable 6 If necessary adjust the air gas ratio using the gas flow rate adjust ment screw See Gas valves page 62 Note Tu...

Page 61: ...e boiler s thermal flow rate to 0 See Using the boiler according to thermal output page 94 4 Measure the percentage of CO2 in the flue gases 5 Compare the values measured with the set point values in the Con trol and setting values table See CO2 checking and setting values page 62 Note A tolerance of 0 5 is acceptable 6 If necessary adjust the air gas ratio using the OFFSET adjustment screw See Ga...

Page 62: ...nimum heating flow rate Number of turns for the OFFSET settings screw POWER HT 1 50 12 5 3 4 POWER HT 1 70 13 5 3 4 POWER HT 1 90 2 2 3 5 3 4 POWER HT 1 110 2 1 3 5 3 4 7 4 5 CO2 checking and setting values Tab 24 Checking and setting values for gas type G20 Unit POWER HT 1 50 POWER HT 1 70 POWER HT 1 90 POWER HT 1 110 Diameter of the Venturi mm 24 30 34 38 Diameter of the nozzles mm 3 70 no 2 5 3...

Page 63: ... 70 POWER HT 1 90 POWER HT 1 110 Diameter of the Venturi mm 24 30 34 38 Diameter of the nozzles mm 2 95 no 2 4 0 no 2 4 5 no 2 5 0 no 2 Minimum CO2 1 9 5 9 5 9 9 9 5 Maximum CO2 1 10 10 10 10 Maximum CO ppm 250 250 250 250 7 4 6 Adapting to another gas type Caution Only a fully trained qualified professional may carry out the follow ing operations The boiler is pre set in the factory to run on nat...

Page 64: ... reduced thermal flow rate page 61 11 Replace the gas setting label with the one delivered with the boiler and tick the corresponding gas setting 7 5 Checks and adjustments after commissioning 7 5 1 Configuring an installation with 1 boiler 1 low loss header 1 direct circuit 1 underfloor heating circuit domestic hot water tank See Connection diagram 1 boiler 1 direct circuit 1 underfloor heating c...

Page 65: ...nsor input BX3 Cascade return sensor B70 6020 F Function extension module 1 Temps mode CH2 6600 D Device address 1 6640 C Clock mode Master See List of installer parameters page 74 3 Go to the installer parameters on boiler 2 See Modifying the installer parameters page 68 4 Set the following parameters on boiler 2 Tab 31 Settings on boiler 2 Parameter number Parameter Setting 5710 T Temps mode CH1...

Page 66: ...on of the thermostat on terminal block M M1 1 2 6030 R Relay output QX21 module 1 heating pump CH1 Q2 Check on the pump on circuit 1 6040 S Sensor input BX21 module 1 Common flow sensor B10 Check on the cascade flow temperature 6041 S Sensor input BX22 module 1 Cascade return sensor B70 Check on the cascade return temperature 6200 S Save sensors Yes Saving any modifications made The setting will r...

Page 67: ...number Parameter Setting Description 6640 C Clock mode Slave with remote setting Setting the cascade boiler clock with a lead boiler See List of installer parameters page 74 7 Commissioning 7609474 v02 04092014 67 ...

Page 68: ... them See List of user parameters page 72 8 1 2 Modifying the installer parameters 1 Press the MENU key to access the parameters 2 Hold down the and MENU keys simultaneously for at least 6 sec onds Fig 70 MW 3000052 EN 02 MENU 14 13 1 5 bar 18 February 2014 Tuesday MENU Fig 71 MW 3000052 EN 02 MENU 14 13 1 5 bar 18 February 2014 Tuesday MENU Fig 72 MW 3000082 EN 02 MENU MENU Information Set time a...

Page 69: ... 5 Press the button to start up the boiler The symbol disappears 8 3 Stopping the boiler Note Prefer the O Off or S Standby operating mode See Activating Protection mode page 70 Putting the boiler in Standby mode page 69 1 Switch off the boiler by pressing the ON OFF switch 2 Close the gas cock 8 3 1 Putting the boiler in Standby mode 1 Press the key to access the shortcuts menu 2 Select the S Sta...

Page 70: ...Press the key to access the shortcuts menu 2 Select the C Central heating mode CH1 parameter by turning the button 3 Confirm the selection by pressing the button 4 Select the O Off parameter by turning the button 5 Confirm the selection by pressing the button The symbol is displayed Note When the O Off operating mode is activated The electrical circuits continue to be powered up The frost protecti...

Page 71: ... always activated The symbols 1 2 3 and are displayed Reduced Heating is deactivated The symbols 1 2 3 and are displayed Timed Heating is dependent on the time range program med The symbols and 1 2 3 are displayed Off The boiler is shut down and frost protection is ac tive The symbol is displayed Room temperature CH1 Room temperature set point in comfort mode Hot water heating Setting domestic hot...

Page 72: ...o a solar installation Telephone customer service xxxxxxxxxx No 9 1 3 List of user parameters Tab 37 Menu S Set time and date Parameter number Parameter Description 1 H Hours minutes Setting the time 2 D Day month Setting the day and the month 3 Y Year Setting the year Tab 38 Menu O Operator section Parameter number Parameter Description Factory setting 20 Change Language Setting the interface lan...

Page 73: ...od 1 563 2nd Time ON Start of hourly period 2 564 2nd Time OFF End of hourly period 2 565 3rd Time ON Start of hourly period 3 566 3rd Time OFF End of hourly period 3 576 Default values Reset the hourly program parameters to zero Yes No Tab 41 Menu H Holiday Settings Parameter number Parameter Description Factory setting Heating circuit 1 Heating circuit 2 Heating cir cuit 3 641 651 661 Select Sel...

Page 74: ... Parameter number Parameter Description Factory set ting 24 L Lighting Off Temporarily Permanently Temporarily 29 U Units C bar F PSI C bar 40 U Used as Operator unit 1 The control system unit is installed on the boiler Room unit 1 The control system unit is configured as a room tem perature appliance for heating circuit 1 Room unit 2 The control system unit is configured as a room tem perature ap...

Page 75: ...S Summer winter heating limit Limit temperature for Heating Frost Protection Mode switching Triggers or shuts down the heating in the course of the year according to variations in outside T This switch is made automatically in Automatic mode 20 732 1032 1332 2 24 hour heating limit The heating is shut down when the outside T is equal to the room temperature parameter 732 deactivated in Comfort mod...

Page 76: ...l heating First Ready for Occu pation cycle and then Functional Heating Manually Regulation is based on the Man ual Control Drying set point S O Off 851 1151 1451 F Floor curing setp manually The flow temperature set point of the Manual controlled drying function can be set separately for each heating circuit C 25 855 1155 1455 F Floor curing setp current Displays the current day of the controlled...

Page 77: ...arameter Description Unit Factory set ting 2214 S Setpoint manual control In manual control mode the common flow temperature set point can be set to a fixed value min 3 3 2441 F Fan output heating max Max fan speed in heating mode C 5 5 2470 D Delay heat req special op C 5 5 Tab 48 Menu S Solar with additional expansion module Parameter number Parameter Description Unit Factory set ting 3810 T Tem...

Page 78: ...ensor B3 DHW sensor for tank Thermostat The sensor used for DHW is a thermostat HW outlet sensor B38 DHW sensor for instantaneous hot water boil er Hot water sensor B3 5731 H HW controlling element Type of actuator for controlling the domestic hot water requirement No charging request No function Charging pump DHW loading is done with a pump Diverting valve DHW loading is done with a bypass valve ...

Page 79: ...ntrolled according to the settings on timer program 5 Buffer return valve Y15 Solar pump ext exch K9 Solar ctrl elem buffer K8 Solar ctrl elem swi pool K18 Contact for heating the swimming pool with solar energy if using several heat exchangers Cons circuit pump VK2 Q18 Cascade pump Q25 Boiler pump common to all boilers in a cas cade St tank transfer pump Q11 Hot water mixing pump Q35 HW interm ci...

Page 80: ...ade return sensor B70 Cascade return sensor Swimming pool sensor B13 Swimming pool sensor Solar flow sensor B63 Solar flow sensor for measuring efficiency Solar return sensor B64 Solar return sensor for measuring efficien cy Primary exch sensor B26 None 5932 S Sensor input BX3 See Sensor input BX2 None 5970 F Function input H4 None Default setting for boilers with DHW tank Flow measurement Hz Defa...

Page 81: ...nables the release of solar swimming pool heating by an external resource Operating level HW The temperature level can be adjusted by a contact external timer program rather than by the internal timer pro gram Operating level CH1 The temperature level can be adjusted by a contact external timer program rather than by the internal timer pro gram Operating level CH2 The temperature level can be adju...

Page 82: ...6024 F Funct input EX21 module 1 None Limit thermostat CH None 6026 F Funct input EX21 module 2 See Funct input EX21 module 1 without 6028 F Funct input EX21 module 3 See Funct input EX21 module 1 without 6030 R Relay output QX21 module 1 See QX1 relay outlet without 6031 R Relay output QX22 module 1 See QX1 relay outlet without 6032 R Relay output QX23 module 1 See QX1 relay outlet without 6033 R...

Page 83: ...type H2 module 2 NC NO NO 6057 V Voltage value 1 H2 module 2 Definition of parameters for collector specifications 0 6058 F Funct value 1 H2 module 2 Definition of parameters for collector specifications 0 6059 V Voltage value 2 H2 module 2 Definition of parameters for collector specifications 0 6060 F Funct value 2 H2 module 2 Definition of parameters for collector specifications 0 6062 F Functio...

Page 84: ...y reset 6800 H History 1 Last error that occurred 6805 S SW diagnostic code 1 Last troubleshooting code that occurred 6806 B Burner control phase 1 Last locking phase indicating the place where the error occurred 6810 6996 H History 2 à H History 20 Error history Tab 51 Menu S Service special operation Parameter number Parameter Description Factory set ting 7045 T Time since maintenance Resetting ...

Page 85: ...ter Description Factory set ting 8000 S State central heating CH1 8001 S State central heating CH2 8002 S State central heating CH3 8003 S State hot water 8005 S State boiler 8007 S State solar 8008 S State solid fuel boiler 8009 S State burner 8010 S State buffer 8011 S State swimming pool Tab 53 Menus D Diagnostics heat generation Parameter number Parameter Description Factory set ting 8310 Boil...

Page 86: ... the operating interface 9524 R Required speed LF Rotation speed set point at partial load adjustable on the operating inter face 9529 R Required speed HF Rotation speed set point at nominal load adjustable on the operating in terface 6624 M Manual source lock 9 2 Setting the parameters 9 2 1 Setting the date and time 1 Press the MENU key to access the parameters 2 Select the S Set time and date m...

Page 87: ... key to return to the main display 9 2 2 Language selection 1 Press the MENU key to access the parameters 2 Select the O Operator section menu by turning the button 3 Confirm the menu selection by pressing the button The parameter C Change Language is displayed Fig 79 MENU Information Set time and date Operator section MW 3000054 EN 02 Fig 80 MENU 12 00 Hours minutes Set time and date MW 3000055 E...

Page 88: ...1 parameter by turning the button 3 Press the button to confirm 4 Select the appropriate operating mode See Shortcuts menu page 71 5 Press the button to confirm Note Press the MENU key to return to the main display 9 2 4 Forcing domestic hot water production 1 Press the key to access the shortcuts menu Fig 83 MW 3000058 EN 02 MENU English Operator section Change language Fig 84 MW 3000059 EN 02 ME...

Page 89: ...2 Select the R Room temperature CH1 parameter by turning the but ton 3 Press the button to confirm 4 Turn the button to modify the temperature set point See Shortcuts menu page 71 5 Press the button to confirm Note Press the MENU key to return to the main display 9 2 6 Modifying the domestic hot water production mode 1 Press the key to access the shortcuts menu Fig 86 MW 3000061 EN 02 MENU Standby...

Page 90: ...the but ton 3 Press the button to confirm 4 Turn the button to modify the temperature set point See Shortcuts menu page 71 5 Press the button to confirm Note Press the MENU key to return to the main display 9 2 8 Setting the room temperature set point Reduced mode 1 Press the MENU key to access the parameters 2 Select the T Temps mode CH1 menu by turning the button Fig 89 MW 3000064 EN 02 MENU Roo...

Page 91: ...e MENU key to return to the main display 9 2 9 Programming a Holiday period This series of functions is used to program the boiler s behaviour in holiday periods or during prolonged absences The various parameters are used to program one of eight Holiday periods See When the function is activated the symbol is displayed 1 Press the MENU key to access the parameters MW 3000068 EN 03 MENU Holiday he...

Page 92: ...e programmed by turning the but ton 5 Confirm by pressing the button Fig 92 MW 3000071 EN 02 MENU Information Set time and date Fig 93 MW 3000072 EN 02 MENU Time hot water Holiday heating CH1 Temps mode CH1 Fig 94 MW 3000073 EN 02 MENU Period 1 Holiday heating CH1 Preselection Fig 95 MW 3000074 EN 02 MENU Period 1 Holiday heating CH1 Preselection 9 Settings 92 7609474 v02 04092014 ...

Page 93: ... the button 11 Select and confirm the end date of the holiday period with the button 12 Confirm the menu selection by pressing the button Fig 96 MW 3000075 EN 02 MENU Day month Holiday heating CH1 Period 1 Start Fig 97 MW 3000076 EN 02 MENU Day month Holiday heating CH1 Period 1 Start Fig 98 MW 3000077 EN 02 MENU 25 06 Day month Holiday heating CH1 Period 1 Start Fig 99 MW 3000078 EN 02 MENU Day m...

Page 94: ...oiler according to thermal output makes it possible to calibrate the gas valve See Setting the air gas ratio maximum thermal flow rate page 59 Setting the air gas ratio reduced thermal flow rate page 61 1 From the home screen press the and MENU keys simultaneously Fig 100 MW 3000079 EN 02 MENU 15 08 Day month Holiday heating CH1 Period 1 End Fig 101 MW 3000080 EN 02 MENU Off Holiday heating CH1 Op...

Page 95: ...te Press the MENU key to return to the main display and reactivate the control system 9 2 11 Selecting a heating circuit The control panel can manage up to three different heating circuits Fig 103 MW 3000086 EN 02 MENU Chimney sweep function Controller stop function Fig 104 MW 3000087 EN 02 MENU Chimney sweep function Controller stop function Manual control Fig 105 MW 3000088 EN 02 MENU Controller...

Page 96: ... the menu selection by pressing the button 4 Select menu 27 P Programming lock by turning the button 5 Confirm the menu selection by pressing the button 6 Select the O On setting by turning the button 7 Confirm the menu selection by pressing the button The parameters can be displayed but cannot be modified Unlocking the parameter modification It is necessary to proceed via a temporary unlocking ph...

Page 97: ...y turning the button 5 Confirm the menu selection by pressing the button 6 Select menu 27 P Programming lock by turning the button 7 Confirm the menu selection by pressing the button Fig 110 MW 3000093 EN 02 MENU 6 14 13 1 5 bar 18 February 2014 Tuesday Fig 111 MW 3000094 EN 02 MENU Set time and date Operator section Time central heating CH1 Fig 112 MW 3000096 EN 02 MENU Operator unit Programming ...

Page 98: ... and 3 and of the S Select days 560 parameter for domestic hot water Pre setting selected Days programmed Mon Sun Monday Tuesday Wednesday Thursday Friday Satur day Sunday Mon Fri Monday Tuesday Wednesday Thursday Friday Sat Sun Saturday Sunday Mon Monday Tue Tuesday Wed Wednesday Thu Thursday Fri Friday Sat Saturday Sun Sunday Tab 56 Daily time ranges Values of the S Select default timings 514 53...

Page 99: ...ay Wed nesday Thursday Friday Saturday Sunday 06 00 08 00 11 00 13 00 17 00 23 00 Selecting a timer programme 1 Select a heating circuit See Selecting a heating circuit page 95 2 Press the MENU key to access the parameters 3 Select the T Time central heating CH1 menu by turning the button Note For heating circuits 2 and 3 select the parameters T Time central heating CH2 or T Time setting 3 CHP For...

Page 100: ...lect the desired time range by turning the button See Table 2 page 98 11 Confirm the time range selection by pressing the button Note Press the MENU key to return to the main screen Customising the time ranges 1 Select a heating circuit See Selecting a heating circuit page 95 2 Press the MENU key to access the parameters Fig 116 MW 3000130 EN 02 MENU Mon Sun Time central heating CH1 Select days Fi...

Page 101: ... 540 or 560 is displayed 5 Confirm the menu selection by pressing the button The current selection flashes 6 Select a weekly interval See Table 1 page 98 7 Confirm the menu selection by pressing the button 8 Select the parameter 1 1st Time ON 501 521 541 or 561 by turning the button Fig 119 MW 3000071 EN 02 MENU Information Set time and date Fig 120 MW 3000133 EN 02 MENU Mon Sun Time central heati...

Page 102: ... by pressing the button 16 Repeat the programming for the second and third time ranges Tab 58 Parameters of the time ranges First time range Second time range Third time range Beginning of the time range 1st Time ON 501 521 541 or 561 2nd Time ON 503 523 543 or 563 3rd Time ON 505 525 545 or 565 End of the time range 1 1st Time OFF 502 522 542 or 562 2nd Time OFF 504 524 544 or 564 3rd Time OFF 50...

Page 103: ...5 Confirm the menu selection by pressing the button The current selection flashes 6 Select a day Note It is possible to copy a time range from one day to another It is not possible to copy a time range from a period of several days See Timer programming page 98 7 Confirm the menu selection by pressing the button 8 Select a predefined or customised time range See Selecting a timer programme page 99...

Page 104: ...CH2 or T Time setting 3 CHP For the domestic hot water circuit select the parameter T Time hot water 3 Confirm the menu selection by pressing the button The parameter S Select days 500 520 540 or 560 is displayed 4 Select the parameter D Default values 516 536 556 or 576 by turn ing the button 5 Confirm the parameter selection by pressing the button The parameter N No flashes Fig 128 MW 3000140 EN...

Page 105: ...ed by the lead boiler 1 Set the following parameters on the lead boiler Tab 59 Configuration lead cascade boiler Parameter num ber Parameter Setting Description 3540 Auto source seq ch over Number of hours Operating time before the auto matic change of the lead boiler sequence 3541 A Auto source seq exclusion First First and last Last None Exclusion of the boiler or boilers from the periodic seque...

Page 106: ...tary button 4 Use the rotary button to scroll through the various items of infor mation S See Information menu page 71 Fig 133 MW 3000098 EN 02 MENU Information Set time and date Fig 134 MW 3000099 EN 02 MENU 49 0 C Information Boiler temperature 9 Settings 106 7609474 v02 04092014 ...

Page 107: ...ndition of the insulation in the door and at the bottom of the combustion chamber and the condition of the gaskets on the combustion chamber door 4 Check the condition and position of the ignition and flame detection electrodes in addition to the condition of the burner and its retaining device See Checking the burner page 109 5 Check for any impurities inside the siphon See Cleaning the siphon pa...

Page 108: ...i unit Reference Model A POWER HT 1 50 B POWER HT 1 70 POWER HT 1 90 POWER HT 1 110 8 Remove the nuts holding the burner in place on the heat exchanger Fig 135 Removing the cables from the fan MW 3000127 01 5 Fig 136 Removing the cables from the elec trode the thermostat and the sensor MW 3000128 01 6 6 Fig 137 Removing the connection pipe 7 MW 3000107 01 7 A B Fig 138 Removing the retaining nuts ...

Page 109: ... dirt with a powerful water spray Caution Be careful not to direct the spray straight at the insulating surface behind the heat exchanger 5 Dry the heat exchanger 6 Check the burner See Checking the burner page 109 7 Clean the siphon See Cleaning the siphon page 111 8 Remount the burner See Remounting the burner page 111 10 2 4 Checking the burner 1 Remove the burner See Removing the burner page 1...

Page 110: ...eck the distance between the flame detection electrode and the burner Note Replace the flame detection electrode if it is damaged 6 Tab 61 Distances and tolerances to be observed for the ignition electrode and the burner Distance POWER HT 1 50 POWER HT 1 70 POWER HT 1 90 POWER HT 1 110 L2 10 mm with a tolerance of 1 mm 7 5 mm with a tolerance of 1 mm Check the distance between the ignition electro...

Page 111: ...sconnect the condensates discharge pipe Note Use a pair of pliers to remove the spring tightening clamps 6 Remove the siphon from the heating body by taking out the retaining screw with a cross head screwdriver 7 Clean the bottom of the siphon with water 8 Completely fill the siphon Danger Fill the siphon to the top If the siphon is empty there is a danger of intoxication by exhaust gases 9 Put th...

Page 112: ... in the flue gas measurement point 2 Connect the flue gas analyser Note Ensure that the opening around the sensor is completely sealed when taking measurements Insert the sensor into the flue gas measurement point opening to at least 8 cm for POWER HT 1 50 and POWER HT 1 70 Insert the sensor into the flue gas measurement point opening to at least 9 cm for POWER HT 1 90 and POWER HT 1 110 3 Set the...

Page 113: ...n of any combustion products if using coaxial pipes The sensor will then be connected to the outlet connected to the combustive air intake circuit Fig 147 Checking the air in the intake circuit 7 MW 3000111 01 10 Maintenance 7609474 v02 04092014 113 ...

Page 114: ... least 9 cm for POWER HT 1 90 and POWER HT 1 110 3 Set the boiler s thermal flow rate to 0 See Using the boiler according to thermal output page 94 4 Measure the percentage of CO2 in the flue gases 5 Compare the values measured with the set point values in the Con trol and setting values table See CO2 checking and setting values page 62 Note A tolerance of 0 5 is acceptable when the front panel is...

Page 115: ...n of any combustion products if using coaxial pipes The sensor will then be connected to the outlet connected to the combustive air intake circuit Fig 149 Checking the air in the intake circuit 7 MW 3000113 01 10 Maintenance 7609474 v02 04092014 115 ...

Page 116: ...anomaly 110 110 Lockout SLT Safety thermostat cut off for overheating pump blocked or air in the heating circuit 111 111 Shutdown limit thermost Safety thermostat cut off for overheating 117 117 Water pressure too high Pressure in hydraulic circuit too high 118 118 Water pressure too low Pressure in hydraulic circuit too low 125 125 Boiler temp too high Safety cut off for absence of circulation ch...

Page 117: ... clearing If the symbol is displayed at the same time as the error code the error code is automatically cleared when the cause that prompted it stops A flow or return temperature in excess of the critical value prompts an er ror code The error code is automatically cleared when the temperature drops below the critical value 11 1 2 Clearing error codes If the probable cause of an error code is reso...

Page 118: ... prevent air circulating inside it 6 Remove the pipe connecting the boiler to the chimney and close the nozzle with a plug 12 2 Recommissioning procedure Warning Only qualified professionals are authorised to work on the boiler and the heating installation Should it prove necessary to carry out the recommissioning of the boiler proceed as follows 1 Re establish electrical power to the boiler 2 Rem...

Page 119: ...13 Appendix 1 13 1 Declaration of Conformity Fig 151 Declaration of Conformity MW 2000085 1 13 Appendix 7609474 v02 04092014 119 ...

Page 120: ...13 Appendix 120 7609474 v02 04092014 ...

Page 121: ...13 Appendix 7609474 v02 04092014 121 ...

Page 122: ...13 Appendix 122 7609474 v02 04092014 ...

Page 123: ...hnological information contained in these technical instructions as well as any drawings and technical de scriptions supplied remain our property and shall not be multiplied without our prior consent in writing Subject to alterations ...

Page 124: ...36061 BASSANO DEL GRAPPA VI ITALY Via Trozzetti 20 Servizio clienti Tel 39 0424 517800 Fax 39 0424 38089 www baxi it 7609474 v02 04092014 7609474 001 02 ...

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Baxi POWER HT+ 1.110, Installation And Service Manual

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