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Manual MODUL 200

®

 

- 9 - 

 

CONTEC 

Maschinenbau

 & Entwicklungstechnik GmbH 

 

© CONTEC

®

 2016   

Hauptstrasse 146, 57518 Alsdorf (Sieg) / Germany 
Tel: +49 (0) 2741 9344-0   Fax: +49 (0) 2741 9344-29 

 

of the motor flange (Appendix diagram No. 181) is a nut. Turn this in a clockwise direction 
until the tension of the belt is correct. Tighten the four screws of the motor and tighten the 
nut.  
 

ATTENTION! 

Secure the belt drive safety cover! 
 

5.7 Wear & tear on the back skirt

 

 
The back skirt (Appendix diagram No. 199 to 205) on the rear of the blast opening serves to 
prevent shot from escaping and thereby minimises the loss of shot. If the skirt is worn out it 
must  be  replaced.  Remove  the  screws  of  the  bracket  which  secures  the  skirt.  Remove  the 
worn-out parts, exchange them and replace the skirt to it’s former position.  
 

5.8 Wear & tear on the magnetic frame and the blast opening

 

 
Around the magnetic frame are several parts which must be regularly checked. The parts are 
subject to wear & tear through action of the shot and through contact with the floor. In the 
front  and  side  areas  are  the  magnetic  frames.  These  are  easily  removed.  The  left  and  right 
frames  (Appendix  diagram  No.  79  and  81)  are  screwed  to  the  side  cover.  The  front  frame 
(Appendix diagram No. 207) is screwed to a bracket on the reclaim chamber. After removing 
the magnetic frame, on the rear side of the opening is another part (Appendix diagram No. 
197). The back skirt, mentioned in 8.7, is screwed to this part. Wear & tear happens mainly 
to this part if it is in contact with the floor. As previously mentioned, it is important to check 
all parts regularly. In doing so, it is not necessary to unscrew the magnetic frame, just place 
the machine carefully on its side and check for wear & tear.  

 
5.9 Bearings

 

 
Bearings  are  always  tricky  in  mechanical  engineering.  To  change  bearings  is  generally 
simple  if  the  rules  are  observed.  However,  for  the  purpose  of  this  manual,  too  complex  to 
describe  in  any  detail.  If  you  have  any  doubts  always  refer  to  trained  or  experienced 
engineer. 
The  bearings  for  the  MODUL  200

®

,  are  situated  in  the  motors,  the  drive  unit  lever,  the 

turbine axle housing, the drive unit frame and the wheels. Never attempt to change the motor 
bearings  by  yourself.  Return  the  motors  to  CONTEC

®

  or  take  them  to  a  reputable  motor 

rewind technician. 
The  turbine  axle  housing  is  the  most  difficult  item  to  deal  with.  The  bearings  inside  are 
under the greatest stress from the operation of the machine. The lifetime of such high-speed 
revolving  bearings  is  between  500  and  1000  hours.  To  change  the  bearings,  send  the 
machine or machine housing to CONTEC

®

.

 

 

Summary of Contents for CONTEC MODUL 200

Page 1: ...MODUL 200 Mobile Shotblaster Instruction manual...

Page 2: ...rack 6 5 2 Adjusting the height of the blaster 7 5 3 Wear tear on the blast wheel and shot cage 7 5 4 Wear tear on the linings 8 5 5 Wear tear on the shot stop in the separator 8 5 6 Belt drive 8 5 7...

Page 3: ...x 22 Average value of acceleration ahv 2 2 m s2 Noise level Lwa 96 dB A Noise level Leq 85 dB A 3 Safety rules for operating the MODUL 200 shotblast machine The MODUL 200 mobile shotblast machine is...

Page 4: ...sting Operating the MODUL 200 must be carried out according to the safety rules in chapter 6 Transport the MODUL 200 and the dust collector to the floor which is to be blasted Lifting the machine will...

Page 5: ...the shot compartment Clean the sieve Appendix diagram No 157 in the shot compartment if it is blocked Take the clutch pin Appendix diagram No 209 out of the drill in the rear side of the machine and p...

Page 6: ...cribed in the Maintenance Adjustment Chapter Repeat the blasting When the machine is stopped it must be allowed to come to a complete standstill before switching on the reverse drive direction switch...

Page 7: ...escaping abrasive If the height of the machine is changed the height of the rubber strips must also change accordingly Slacken screws of the brackets Appendix diagram No 85 and 86 which clamp the rubb...

Page 8: ...ws directly under the turbine motor Loosen the nuts of these screws and turn them out by 8 mm The top lining can now be removed If this proves difficult tap gently but firmly on both sides with a hamm...

Page 9: ...ont frame Appendix diagram No 207 is screwed to a bracket on the reclaim chamber After removing the magnetic frame on the rear side of the opening is another part Appendix diagram No 197 The back skir...

Page 10: ...h glass fuses on the control circuit OK Does the drive wheel turn easily when not connected to the drive motor The blast performance is too low Is the blast wheel turning in the right direction Has th...

Page 11: ...the position of the removed side linings Place the MODUL 200 EU carefully on MODUL 200 Make sure that the level adjustment connector of the rear wheel is connected to both machines and that the posit...

Page 12: ...he turbine Poly V Pulleys of the turbine 9 Shot Different floors need different shot Here is a list of shot with the fitting application According to BSS 2451 According to SAE J444a Shot size Applicat...

Page 13: ...Manual MODUL 200 13 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29 PARTS BREAKDOWN...

Page 14: ...Manual MODUL 200 14 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 15: ...0212610 Rubber Grip 2 185 8730100900 Lifting bar 1 187 8730102501 Belt Cover 1 189 8780203160 Rear Wheel 2 191 8730100804 Axis 2 193 8730100800 Swing Rear Axis 1 195 8730100700 Cabel Pipe 1 197 873010...

Page 16: ...Manual MODUL 200 16 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 17: ...QTY 1 8720120008 Side Lining Blast Chamber 2 3 8720120005 Top Lining Blast Chamber 1 5 8720120003 Lining Blast Chamber Bearing Housing 1 7 8720120004 Front Lining Blast Chamber Blast Wheel Cover 1 9...

Page 18: ...Manual MODUL 200 18 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 19: ...40130 Pulley 1 95 8 79024161028 Taper Bush 1 97 8770243208 Poly V Belt 1 99 8790240044 Pulley 1 101 8731171003 Plate Bearing Housing Belt Drive 1 103 8761206306 Bearing 1 105 8730171004 Turbine Axis 1...

Page 20: ...Manual MODUL 200 20 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 21: ...ter 1 31 8751202004 Star Delta Switch 1 33 8750202303 Direction Switch 1 35 8750202302N Start Button 1 37 8750203307 Contact Element 5 39 8750202309 Mounting Adapter 3 41 87502033061 LED Element 1 53...

Page 22: ...Manual MODUL 200 22 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 23: ...Manual MODUL 200 23 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 24: ......

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