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Manual MODUL 200

®

 

- 6 - 

 

CONTEC 

Maschinenbau

 & Entwicklungstechnik GmbH 

 

© CONTEC

®

 2016   

Hauptstrasse 146, 57518 Alsdorf (Sieg) / Germany 
Tel: +49 (0) 2741 9344-0   Fax: +49 (0) 2741 9344-29 

 

direction is indicated by a red arrow on the belt drive cover (Appendix diagram No. 187).

 

In 

case of wrong rotation, switch the shotblaster off and disconnect the main cable. The plug of 
the machine is a phase reverse plug. Turn the two pins in the plug of the machine cable with 
a screwdriver. Switch the star delta switch again from 0 to star position. When the required 
RPM is reached it then is safe to switch to the delta position whereby the motor runs at full 
performance. 
 
Press  the  lever  (Appendix  diagram  No.  237)  of  the  drive  unit  switch.  MODUL  200

®

  will 

start  to  move  with  a  time  delay.  Open  the  shot  valve  slowly  with  the  shot  valve  lever 
(Appendix  diagram  No.  165).  Do  not  attempt  to  open  it  before  the  machine  is  moving  or 
deep holes will be blasted into the floor. 
 
The  Ammeter  on  the  control  panel  indicates  the  power  consumption  of  the  turbine  motor. 
Make sure that the consumption is not higher than 15 A (22A US version).   
 
After a few meters of blasting close the shot valve and stop the machine. Check the track on 
the floor. If the track is not evenly blasted, adjust the position of the shot cage as described in 
the “Maintenance & Adjustment” Chapter. 
 
Repeat the blasting. When the machine is stopped it must be allowed to come to a complete 
standstill before switching on the reverse drive direction switch. 
  

ATTENTION! 

Abrupt reversing of the drive direction switch causes damage to the drive motor drive circuit. 
First stop the machine then reverse the switch! 
  
The dust  container of the dust collector  has  to  be emptied on a regular basis. The intervals 
depend on the size of the container and on the condition of the floor.

 

 

5 Maintenance & Adjustment 
 

ATTENTION !

 Disconnect the main cable before starting any maintenance or adjusting. 

 

5.1 Adjust the blasting path

 

 
The  blasting  path  is  adjusted  by  turning  the  shot  cage  (Appendix  diagram  No.  119)  in  the 
blast wheel cover (Appendix diagram No. 117). If blasting leaves an uneven path, then one 
side of the path is being blasted more heavily than the other.  
 
Remove  the  shot  hose  (Appendix  diagram  No.  125)  between  the  shot  valve  and  the  shot 
enter  pipe  (Appendix  diagram  No.  123).  The  shot  enter  pipe  is  secured  with  two  clamps 
(Appendix diagram No. 121) on the blast wheel cover which can be removed by unscrewing 
two  nuts.  The  shot  cage  is  situated  under  and  held  in  position  by  the  shot  enter  pipe.  On 
removing the shot enter pipe the shot cage turns freely. Above the centre of the cage window 
is a marking point (pin) which is helpful for orientation.  
 
If the path is heavier blasted on the left hand side compared to the right, turn the cage anti – 

Summary of Contents for CONTEC MODUL 200

Page 1: ...MODUL 200 Mobile Shotblaster Instruction manual...

Page 2: ...rack 6 5 2 Adjusting the height of the blaster 7 5 3 Wear tear on the blast wheel and shot cage 7 5 4 Wear tear on the linings 8 5 5 Wear tear on the shot stop in the separator 8 5 6 Belt drive 8 5 7...

Page 3: ...x 22 Average value of acceleration ahv 2 2 m s2 Noise level Lwa 96 dB A Noise level Leq 85 dB A 3 Safety rules for operating the MODUL 200 shotblast machine The MODUL 200 mobile shotblast machine is...

Page 4: ...sting Operating the MODUL 200 must be carried out according to the safety rules in chapter 6 Transport the MODUL 200 and the dust collector to the floor which is to be blasted Lifting the machine will...

Page 5: ...the shot compartment Clean the sieve Appendix diagram No 157 in the shot compartment if it is blocked Take the clutch pin Appendix diagram No 209 out of the drill in the rear side of the machine and p...

Page 6: ...cribed in the Maintenance Adjustment Chapter Repeat the blasting When the machine is stopped it must be allowed to come to a complete standstill before switching on the reverse drive direction switch...

Page 7: ...escaping abrasive If the height of the machine is changed the height of the rubber strips must also change accordingly Slacken screws of the brackets Appendix diagram No 85 and 86 which clamp the rubb...

Page 8: ...ws directly under the turbine motor Loosen the nuts of these screws and turn them out by 8 mm The top lining can now be removed If this proves difficult tap gently but firmly on both sides with a hamm...

Page 9: ...ont frame Appendix diagram No 207 is screwed to a bracket on the reclaim chamber After removing the magnetic frame on the rear side of the opening is another part Appendix diagram No 197 The back skir...

Page 10: ...h glass fuses on the control circuit OK Does the drive wheel turn easily when not connected to the drive motor The blast performance is too low Is the blast wheel turning in the right direction Has th...

Page 11: ...the position of the removed side linings Place the MODUL 200 EU carefully on MODUL 200 Make sure that the level adjustment connector of the rear wheel is connected to both machines and that the posit...

Page 12: ...he turbine Poly V Pulleys of the turbine 9 Shot Different floors need different shot Here is a list of shot with the fitting application According to BSS 2451 According to SAE J444a Shot size Applicat...

Page 13: ...Manual MODUL 200 13 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29 PARTS BREAKDOWN...

Page 14: ...Manual MODUL 200 14 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 15: ...0212610 Rubber Grip 2 185 8730100900 Lifting bar 1 187 8730102501 Belt Cover 1 189 8780203160 Rear Wheel 2 191 8730100804 Axis 2 193 8730100800 Swing Rear Axis 1 195 8730100700 Cabel Pipe 1 197 873010...

Page 16: ...Manual MODUL 200 16 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 17: ...QTY 1 8720120008 Side Lining Blast Chamber 2 3 8720120005 Top Lining Blast Chamber 1 5 8720120003 Lining Blast Chamber Bearing Housing 1 7 8720120004 Front Lining Blast Chamber Blast Wheel Cover 1 9...

Page 18: ...Manual MODUL 200 18 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 19: ...40130 Pulley 1 95 8 79024161028 Taper Bush 1 97 8770243208 Poly V Belt 1 99 8790240044 Pulley 1 101 8731171003 Plate Bearing Housing Belt Drive 1 103 8761206306 Bearing 1 105 8730171004 Turbine Axis 1...

Page 20: ...Manual MODUL 200 20 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 21: ...ter 1 31 8751202004 Star Delta Switch 1 33 8750202303 Direction Switch 1 35 8750202302N Start Button 1 37 8750203307 Contact Element 5 39 8750202309 Mounting Adapter 3 41 87502033061 LED Element 1 53...

Page 22: ...Manual MODUL 200 22 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 23: ...Manual MODUL 200 23 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 24: ......

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