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Manual MODUL 200

®

 

- 5 - 

 

CONTEC 

Maschinenbau

 & Entwicklungstechnik GmbH 

 

© CONTEC

®

 2016   

Hauptstrasse 146, 57518 Alsdorf (Sieg) / Germany 
Tel: +49 (0) 2741 9344-0   Fax: +49 (0) 2741 9344-29 

 

phases, 230 V, 60 Hz connection. When operating a double unit (MODUL 200

®

 + MODUL 

200

®

 EU) a 63 A, 3 phases, 60 Hz connection is required. 

Check the floor for screws, nuts, or stones etc., and sweep the floor if necessary, with a brush 
or vacuum system. Small obstacles like joints pose no problems for MODUL 200

®

. If there 

are bigger undulations  or similar check if it is  possible for the machine to drive over them 
before the turbine is switched on.  

 
ATTENTION ! 

In the case of severe undulations or difficult joints on the floor it is possible for the magnetic 
frame of the machine to rise too far above the floor. The sealing of the shotblaster becomes 
ineffective  and  shot  escapes  from  the  machine  at  high  speed.  This  can  cause  injury  to 
persons and equipment. Before operating always check the condition of the floor to prevent 
this from occurring. 
 
Lift  the  control  panel  and  remove  the  shot  compartment  lid  (Appendix  diagram  No.  159  - 
161). Make sure that the shot valve lever (Appendix diagram No. 165) is on “close” position 
and fill the shot compartment with shot until level with the sieve. Do not fill above the sieve 
level as suction from the dust collector will suck it away with the dust.  
 

ATTENTION! 

Only place new or clean shot in the shot compartment. 
 
Clean the sieve (Appendix diagram No. 157) in the shot compartment if it is blocked. 
 
Take  the  clutch  pin  (Appendix  diagram  No.  209)  out  of  the  drill  in  the  rear  side  of  the 
machine  and  put  it  into  the  holes  of  the  drive  axle  (Appendix  diagram  No.  213).  Take  the 
lifting bar and put the machine in the lower position.  
 
Check  the  distance  of  the  magnetic  frame  to  the  floor.    The  basic  rule  is  the  closer  to  the 
floor the better. Unfortunately, floors are never ideal and mostly uneven. The distance must 
be adapted to the floor but should never be more than 10 mm. 
 
Switch the dust collector on. 
 
Pull  out  the  emergency  STOP  button  (Appendix  diagram  No.  241)  and  press  the  START 
button (Appendix diagram No. 35). on the control panel. If the indicator light of the button 
does  not  stay  on  when  you  release  your  finger,  then  the  motor  wants  to  start  in  the  wrong 
direction. In this case two phases of the power supply must be swapped with each other. 
 
Press the lever (Appendix diagram No. 237) of the drive unit switch and check the direction 
and the speed. With the direction forward / reverse switch (Appendix diagram No. 33) it is 
possible to change the direction. Only blast in the direction in which the operator has to walk 
backwards. The speed is regulated by the speed regulator (Appendix diagram No. 27) on the 
lower right  end of the control  panel.  Drive the  machine to  the place  where blasting  should 
begin. 
 
Now switch the star delta switch (Appendix diagram No. 31) of the turbine motor from 0 to 
star (Y) position. Make sure, that the blast wheel is rotating in the correct direction. The right 

Summary of Contents for CONTEC MODUL 200

Page 1: ...MODUL 200 Mobile Shotblaster Instruction manual...

Page 2: ...rack 6 5 2 Adjusting the height of the blaster 7 5 3 Wear tear on the blast wheel and shot cage 7 5 4 Wear tear on the linings 8 5 5 Wear tear on the shot stop in the separator 8 5 6 Belt drive 8 5 7...

Page 3: ...x 22 Average value of acceleration ahv 2 2 m s2 Noise level Lwa 96 dB A Noise level Leq 85 dB A 3 Safety rules for operating the MODUL 200 shotblast machine The MODUL 200 mobile shotblast machine is...

Page 4: ...sting Operating the MODUL 200 must be carried out according to the safety rules in chapter 6 Transport the MODUL 200 and the dust collector to the floor which is to be blasted Lifting the machine will...

Page 5: ...the shot compartment Clean the sieve Appendix diagram No 157 in the shot compartment if it is blocked Take the clutch pin Appendix diagram No 209 out of the drill in the rear side of the machine and p...

Page 6: ...cribed in the Maintenance Adjustment Chapter Repeat the blasting When the machine is stopped it must be allowed to come to a complete standstill before switching on the reverse drive direction switch...

Page 7: ...escaping abrasive If the height of the machine is changed the height of the rubber strips must also change accordingly Slacken screws of the brackets Appendix diagram No 85 and 86 which clamp the rubb...

Page 8: ...ws directly under the turbine motor Loosen the nuts of these screws and turn them out by 8 mm The top lining can now be removed If this proves difficult tap gently but firmly on both sides with a hamm...

Page 9: ...ont frame Appendix diagram No 207 is screwed to a bracket on the reclaim chamber After removing the magnetic frame on the rear side of the opening is another part Appendix diagram No 197 The back skir...

Page 10: ...h glass fuses on the control circuit OK Does the drive wheel turn easily when not connected to the drive motor The blast performance is too low Is the blast wheel turning in the right direction Has th...

Page 11: ...the position of the removed side linings Place the MODUL 200 EU carefully on MODUL 200 Make sure that the level adjustment connector of the rear wheel is connected to both machines and that the posit...

Page 12: ...he turbine Poly V Pulleys of the turbine 9 Shot Different floors need different shot Here is a list of shot with the fitting application According to BSS 2451 According to SAE J444a Shot size Applicat...

Page 13: ...Manual MODUL 200 13 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29 PARTS BREAKDOWN...

Page 14: ...Manual MODUL 200 14 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 15: ...0212610 Rubber Grip 2 185 8730100900 Lifting bar 1 187 8730102501 Belt Cover 1 189 8780203160 Rear Wheel 2 191 8730100804 Axis 2 193 8730100800 Swing Rear Axis 1 195 8730100700 Cabel Pipe 1 197 873010...

Page 16: ...Manual MODUL 200 16 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 17: ...QTY 1 8720120008 Side Lining Blast Chamber 2 3 8720120005 Top Lining Blast Chamber 1 5 8720120003 Lining Blast Chamber Bearing Housing 1 7 8720120004 Front Lining Blast Chamber Blast Wheel Cover 1 9...

Page 18: ...Manual MODUL 200 18 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 19: ...40130 Pulley 1 95 8 79024161028 Taper Bush 1 97 8770243208 Poly V Belt 1 99 8790240044 Pulley 1 101 8731171003 Plate Bearing Housing Belt Drive 1 103 8761206306 Bearing 1 105 8730171004 Turbine Axis 1...

Page 20: ...Manual MODUL 200 20 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 21: ...ter 1 31 8751202004 Star Delta Switch 1 33 8750202303 Direction Switch 1 35 8750202302N Start Button 1 37 8750203307 Contact Element 5 39 8750202309 Mounting Adapter 3 41 87502033061 LED Element 1 53...

Page 22: ...Manual MODUL 200 22 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 23: ...Manual MODUL 200 23 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

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