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Manual MODUL 200

®

 

- 4 - 

 

CONTEC 

Maschinenbau

 & Entwicklungstechnik GmbH 

 

© CONTEC

®

 2016   

Hauptstrasse 146, 57518 Alsdorf (Sieg) / Germany 
Tel: +49 (0) 2741 9344-0   Fax: +49 (0) 2741 9344-29 

 

 
Never wear loose or badly fitting clothing. Flapping sleeves may be pulled into the machine 
causing serious injury. 
 
All rotating parts of the machine are suitably protected by covers, which prevent clothes or 
similar from entering the machine. Under no circumstances should these covers be removed 
before you switch the machine on. 
 
Access  by  unauthorised  persons  into  the  blasting  area  should  be  prevented.  (Due  to  a  high 
risk of slipping on lost shot) 
 
The  MODUL  200

®

  should  be  switched  off  immediately  if  unusual  noises  or  vibrations  are 

detected  during  the  operating  of  the  machinery.  A  thorough  check  must  be  carried  out  in 
order to detect the cause. 
 
Always pre check the floor for undulation, stones, screws, or other foreign bodies. It might 
be  necessary  to  brush,  or  in  extreme  cases,  vacuum  the  floor.  Wet  or  oily  spots  can  make 
blasting impossible and damage the dust collector. 
 
Check  the  power  cables  regularly  as  damage  may  have  occurred  while  operating  the 
machine. Always disconnect the cables before examination and treat all electrical parts with 
extreme care.

 

 
 
4 Operating and blasting 
 

Operating the MODUL 200

®

 must be carried out according to the safety rules in chapter 6. 

 
Transport the MODUL 200

®

 and the dust collector to the floor which is to be blasted. Lifting 

the  machine  will  make  transportation  somewhat  easier.  In  between  the  rear  wheels  on  the 
axel  is  a  pin.  By  slotting  the  lifting  bar  (Appendix  diagram  No.  185)  over  this  pin  the 
machine  can  be  lifted.  If  the  machine  is  lifted,  make  sure  that  it  can’t  slip  down  from  its 
raised  position.  Align  the  hole  in  the  end  of  the  right  rear  wheel  swing  arm  (Appendix 
diagram  No.  193)  and  the  hole  in  the  machine  side  frame.  Now  push  the  clutch  pin 
(Appendix diagram No. 209) through both holes. 
 
Check and make sure that all wear & tear parts (defined in chapter 11) are in good condition. 
If there are any doubts, replace them immediately. Check the power cables.  
 
Connect MODUL 200

®

 with the hose to the dust collector. It is important, that there are no 

lesions or holes in the length of hose. Even small holes or a bad connection can significantly 
decrease the performance of the dust collector. If small rooms are to be blasted, it is sensible 
to use the hose support arch (Appendix diagram No. 169). Connect the hose to the end of the 
arch.  The arch will then hold the hose away from the rear wheels when reversing. 
 
Connect the power cables of MODUL 200

®

 and the dust collector to the sockets. Insulation 

tape or similar can be used to secure the power cable to the hose. The blaster needs a 32 A, 3 

Summary of Contents for CONTEC MODUL 200

Page 1: ...MODUL 200 Mobile Shotblaster Instruction manual...

Page 2: ...rack 6 5 2 Adjusting the height of the blaster 7 5 3 Wear tear on the blast wheel and shot cage 7 5 4 Wear tear on the linings 8 5 5 Wear tear on the shot stop in the separator 8 5 6 Belt drive 8 5 7...

Page 3: ...x 22 Average value of acceleration ahv 2 2 m s2 Noise level Lwa 96 dB A Noise level Leq 85 dB A 3 Safety rules for operating the MODUL 200 shotblast machine The MODUL 200 mobile shotblast machine is...

Page 4: ...sting Operating the MODUL 200 must be carried out according to the safety rules in chapter 6 Transport the MODUL 200 and the dust collector to the floor which is to be blasted Lifting the machine will...

Page 5: ...the shot compartment Clean the sieve Appendix diagram No 157 in the shot compartment if it is blocked Take the clutch pin Appendix diagram No 209 out of the drill in the rear side of the machine and p...

Page 6: ...cribed in the Maintenance Adjustment Chapter Repeat the blasting When the machine is stopped it must be allowed to come to a complete standstill before switching on the reverse drive direction switch...

Page 7: ...escaping abrasive If the height of the machine is changed the height of the rubber strips must also change accordingly Slacken screws of the brackets Appendix diagram No 85 and 86 which clamp the rubb...

Page 8: ...ws directly under the turbine motor Loosen the nuts of these screws and turn them out by 8 mm The top lining can now be removed If this proves difficult tap gently but firmly on both sides with a hamm...

Page 9: ...ont frame Appendix diagram No 207 is screwed to a bracket on the reclaim chamber After removing the magnetic frame on the rear side of the opening is another part Appendix diagram No 197 The back skir...

Page 10: ...h glass fuses on the control circuit OK Does the drive wheel turn easily when not connected to the drive motor The blast performance is too low Is the blast wheel turning in the right direction Has th...

Page 11: ...the position of the removed side linings Place the MODUL 200 EU carefully on MODUL 200 Make sure that the level adjustment connector of the rear wheel is connected to both machines and that the posit...

Page 12: ...he turbine Poly V Pulleys of the turbine 9 Shot Different floors need different shot Here is a list of shot with the fitting application According to BSS 2451 According to SAE J444a Shot size Applicat...

Page 13: ...Manual MODUL 200 13 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29 PARTS BREAKDOWN...

Page 14: ...Manual MODUL 200 14 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 15: ...0212610 Rubber Grip 2 185 8730100900 Lifting bar 1 187 8730102501 Belt Cover 1 189 8780203160 Rear Wheel 2 191 8730100804 Axis 2 193 8730100800 Swing Rear Axis 1 195 8730100700 Cabel Pipe 1 197 873010...

Page 16: ...Manual MODUL 200 16 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 17: ...QTY 1 8720120008 Side Lining Blast Chamber 2 3 8720120005 Top Lining Blast Chamber 1 5 8720120003 Lining Blast Chamber Bearing Housing 1 7 8720120004 Front Lining Blast Chamber Blast Wheel Cover 1 9...

Page 18: ...Manual MODUL 200 18 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 19: ...40130 Pulley 1 95 8 79024161028 Taper Bush 1 97 8770243208 Poly V Belt 1 99 8790240044 Pulley 1 101 8731171003 Plate Bearing Housing Belt Drive 1 103 8761206306 Bearing 1 105 8730171004 Turbine Axis 1...

Page 20: ...Manual MODUL 200 20 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 21: ...ter 1 31 8751202004 Star Delta Switch 1 33 8750202303 Direction Switch 1 35 8750202302N Start Button 1 37 8750203307 Contact Element 5 39 8750202309 Mounting Adapter 3 41 87502033061 LED Element 1 53...

Page 22: ...Manual MODUL 200 22 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 23: ...Manual MODUL 200 23 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

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