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Manual MODUL 200

®

 

- 11 - 

 

CONTEC 

Maschinenbau

 & Entwicklungstechnik GmbH 

 

© CONTEC

®

 2016   

Hauptstrasse 146, 57518 Alsdorf (Sieg) / Germany 
Tel: +49 (0) 2741 9344-0   Fax: +49 (0) 2741 9344-29 

 

 

7 The modular system 

 

7.1 

Connecting MODUL 200

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 EU to MODUL 200

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In  the  following  the  connection  of  a  MODUL  200

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  EU  to  a  MODUL  200

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  basic  unit  is  described.  It  is 

assumed, that the control panel for a double unit has already been prepared.  
 
Remove the left side cover (Appendix diagram No. 71) of MODUL 200

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. Now remove the left side linings of 

the blast chamber (Appendix diagram No. 1) and the reclaim chamber (Appendix diagram No. 9). Above the 
left side cover is another cover (Appendix diagram No. 153) for the shot compartment, remove this also.   
 
Remove the back skirt (Appendix diagram No. 199 to 205) and the rubber sealing (Appendix diagram No. 83) 
of the magnetic frame.  
Place  the  MODUL  200

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  carefully  on  its  right  side.  Taking  care  not  to  damage  the  shot  valve  lever  or  the 

remote-control cable.  
 
Remove the upper rear wheel (Appendix diagram No. 189). Place the level adjustment connector in the now 
empty axle of the rear wheel system.  
 
Insert the clutch for the shot valves into the shot valve axle (Ap. diagram No. 133). 
 
Place the separating linings (thickness 15 mm) for the reclaim and blast chamber in the position of the removed 
side linings. 
 
Place the MODUL 200

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 EU carefully on MODUL 200

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. Make sure that the level adjustment connector of the 

rear wheel is connected to both machines and that the position of the separating linings is correct.  
 
Without  the  aid  of  power  tools,  hand  screw  both units  together  and  connect  the  side  cover  to  MODUL  200

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EU. Now connect the rear wheel to MODUL 200

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 EU. Return the machine to the normal upright position then 

screw  first  the  side  cover  and  then  both  units  tight  together.  Connect  the  shot  compartment  side  cover  to 
MODUL 200

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 EU 

 
Lift  the  control  panel  and  remove  the  shot  compartment  lids  (Appendix  diagram  No.  159  to  163).  Align  the 
valve (Appendix diagram No. 129) of MODUL 200

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 EU to the same position of the MODUL 200

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 valve. To 

align  the  valves  correctly  loosen  the  screws  of  the  shot  valves  and  place  them  in  the  same  position.  Pull  the 
clutch on both valve axles and secure them.  
 
Connect the double back skirt to both units. Connect the rubber seals to the magnetic frames.  
 
Loosen  the  cable  protector  on  the  right  side  of  the  machine  and  insert  the  cable  of  the  MODUL  200

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  EU 

turbine motor inside. Connect the plug of the cable to the socket on the control panel. 
 
 

7.2 

Additional and interchangeable parts for the extension of MODUL 200

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Additional parts: 
Clutch for the shot valves 
Connection pin for the rear wheel swing 
 
Interchangeable parts: 
Back skirt 
Rubber sealing for the magnetic frame 
Separating linings 

 
 

Summary of Contents for CONTEC MODUL 200

Page 1: ...MODUL 200 Mobile Shotblaster Instruction manual...

Page 2: ...rack 6 5 2 Adjusting the height of the blaster 7 5 3 Wear tear on the blast wheel and shot cage 7 5 4 Wear tear on the linings 8 5 5 Wear tear on the shot stop in the separator 8 5 6 Belt drive 8 5 7...

Page 3: ...x 22 Average value of acceleration ahv 2 2 m s2 Noise level Lwa 96 dB A Noise level Leq 85 dB A 3 Safety rules for operating the MODUL 200 shotblast machine The MODUL 200 mobile shotblast machine is...

Page 4: ...sting Operating the MODUL 200 must be carried out according to the safety rules in chapter 6 Transport the MODUL 200 and the dust collector to the floor which is to be blasted Lifting the machine will...

Page 5: ...the shot compartment Clean the sieve Appendix diagram No 157 in the shot compartment if it is blocked Take the clutch pin Appendix diagram No 209 out of the drill in the rear side of the machine and p...

Page 6: ...cribed in the Maintenance Adjustment Chapter Repeat the blasting When the machine is stopped it must be allowed to come to a complete standstill before switching on the reverse drive direction switch...

Page 7: ...escaping abrasive If the height of the machine is changed the height of the rubber strips must also change accordingly Slacken screws of the brackets Appendix diagram No 85 and 86 which clamp the rubb...

Page 8: ...ws directly under the turbine motor Loosen the nuts of these screws and turn them out by 8 mm The top lining can now be removed If this proves difficult tap gently but firmly on both sides with a hamm...

Page 9: ...ont frame Appendix diagram No 207 is screwed to a bracket on the reclaim chamber After removing the magnetic frame on the rear side of the opening is another part Appendix diagram No 197 The back skir...

Page 10: ...h glass fuses on the control circuit OK Does the drive wheel turn easily when not connected to the drive motor The blast performance is too low Is the blast wheel turning in the right direction Has th...

Page 11: ...the position of the removed side linings Place the MODUL 200 EU carefully on MODUL 200 Make sure that the level adjustment connector of the rear wheel is connected to both machines and that the posit...

Page 12: ...he turbine Poly V Pulleys of the turbine 9 Shot Different floors need different shot Here is a list of shot with the fitting application According to BSS 2451 According to SAE J444a Shot size Applicat...

Page 13: ...Manual MODUL 200 13 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29 PARTS BREAKDOWN...

Page 14: ...Manual MODUL 200 14 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 15: ...0212610 Rubber Grip 2 185 8730100900 Lifting bar 1 187 8730102501 Belt Cover 1 189 8780203160 Rear Wheel 2 191 8730100804 Axis 2 193 8730100800 Swing Rear Axis 1 195 8730100700 Cabel Pipe 1 197 873010...

Page 16: ...Manual MODUL 200 16 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 17: ...QTY 1 8720120008 Side Lining Blast Chamber 2 3 8720120005 Top Lining Blast Chamber 1 5 8720120003 Lining Blast Chamber Bearing Housing 1 7 8720120004 Front Lining Blast Chamber Blast Wheel Cover 1 9...

Page 18: ...Manual MODUL 200 18 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 19: ...40130 Pulley 1 95 8 79024161028 Taper Bush 1 97 8770243208 Poly V Belt 1 99 8790240044 Pulley 1 101 8731171003 Plate Bearing Housing Belt Drive 1 103 8761206306 Bearing 1 105 8730171004 Turbine Axis 1...

Page 20: ...Manual MODUL 200 20 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 21: ...ter 1 31 8751202004 Star Delta Switch 1 33 8750202303 Direction Switch 1 35 8750202302N Start Button 1 37 8750203307 Contact Element 5 39 8750202309 Mounting Adapter 3 41 87502033061 LED Element 1 53...

Page 22: ...Manual MODUL 200 22 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 23: ...Manual MODUL 200 23 CONTEC Maschinenbau Entwicklungstechnik GmbH CONTEC 2016 Hauptstrasse 146 57518 Alsdorf Sieg Germany Tel 49 0 2741 9344 0 Fax 49 0 2741 9344 29...

Page 24: ......

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