Barry-Wehmiller Accraply 204RH Operation And Maintenance Manual Download Page 5

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TABLE OF CONTENTS

TABLE OF CONTENTS

TABLE OF CONTENTS

Customer Service and Spare Parts . . . . . . . . . . . . . . . i

Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

Recommended Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii

Table of Contents

SECTION 1: SYSTEM OPERATION

1.1 Safety Procedures . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.1.1 General Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1.2 Cautions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1.3 Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1.4 Machine Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

1.3 General Information . . . . . . . . . . . . . . . . . . . . . . .14

1.3.1 Shipping and Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.3.2 Service Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.3.3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.3.4 Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

1.3.5 General System Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.3.6 General System Process . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1.3.8 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

1.3.9 P&ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

1.4 Setup and Adjustments . . . . . . . . . . . . . . . . . . . .22

1.4.1 Threading Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1.4.2 Label Position and Application . . . . . . . . . . . . . . . . . . . . . . . 23

1.4.3 Clearance Sensor Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.4.4 Wipe Sensor Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1.5 Operating Procedures . . . . . . . . . . . . . . . . . . . . .26

1.5.1 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

1.5.2 Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

1.5.3 Alarm Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

1.5.4 Alarm List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

1.6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

1.6.1 General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

1.6.2 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

1.6.3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

SECTION 2: SYSTEM PARTS

2.1 Assembly List . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2.2 System Parts List & Drawings . . . . . . . . . . . . . . . .2

MSN07411 - System Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

080800-07411 - Infeed, Metering Wheels . . . . . . . . . . . . . . . . . . . . 4

600008-07411 - Stand, Custom . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

600106-07411 - Pnu, Assembly 4 Station . . . . . . . . . . . . . . . . . . . . 8

600107-07411 - Light, Stack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

600606-07411 - Pnu, 1 Station SMC 2100 . . . . . . . . . . . . . . . . . . 12

600895-07411 - Control, Electrical . . . . . . . . . . . . . . . . . . . . . . . . 14

603805-07411 - Squaring, Assembly . . . . . . . . . . . . . . . . . . . . . . 16

603480-07411 - Guide, Rail Assembly . . . . . . . . . . . . . . . . . . . . . 18

603900-07411 - Product, Sensor Assembly . . . . . . . . . . . . . . . . . 20

608888-07411 - Applicator, 204 RH . . . . . . . . . . . . . . . . . . . . . . . 22

611111-07411 - Sensor, Low Label Assy (204) . . . . . . . . . . . . . . . 24

619543-07411 - Guard, 20X Pinch Roller . . . . . . . . . . . . . . . . . . . 26

621598-07411 - Belt Conveyor 8”W x 10’ Lg . . . . . . . . . . . . . . . . 28

621699-07411 - Turn, Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 30

621700-07411 - Wipe, Down Station . . . . . . . . . . . . . . . . . . . . . . 32

621701-07411 - Eject, Bin Assembly . . . . . . . . . . . . . . . . . . . . . . 34

621870-07411 - Guard, Infeed . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

SECTION 3: ELECTRICAL DRAWINGS

3.1 Electrical Drawings . . . . . . . . . . . . . . . . . . . . . . . . .1

200000-07411 - Sheet 1 of 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

200000-07411 - Sheet 2 of 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

200000-07411 - Sheet 3 of 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

200000-07411 - Sheet 4 of 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

200000-07411 - Sheet 5 of 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

200000-07411 - Sheet 6 of 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

200000-07411 - Sheet 7 of 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

200000-07411 - Sheet 8 of 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

200000-07411 - Sheet 9 of 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

621593 - Pnu, Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

SECTION 4: APPENDIX

Sensor, Banner (105039)

Sensor, Rotary Cylinder (117068)

Sensor, Ultrasonic (149772)

Sensor, Low Label (600260)

Sensor, Sick (621597)

Cognex, Checker 4G Quick Start Guide

Accraply 204/206 Operator’s Manual

Accraply 204/206 Service Manual

Accraply 204/206 Spare Parts Catalog

Summary of Contents for Accraply 204RH

Page 1: ...Inc Machine Serial Number MSN07411 Manual Revision R01 Revision Date 5 21 13 OPERATION AND MAINTENANCE MANUAL For service and parts call ACCRAPLY Phone 905 336 8880 Toll Free 1 800 387 6742 System parts drawings found in Section 2 Head parts drawings found in Section 4 ...

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Page 3: ...ime working hours To request service for an Accraply Labeler contact our Service Department at location below Ordering Parts Please use the resources provided in our manual The Bill of Materials and corresponding drawings of the system are in Section 2 Head parts are in Section 4 The Bill of Material will assist you with identifying your parts needs Feel free to phone email or fax your parts inqui...

Page 4: ...1 Driver Moter 611727 1 Roller Feed 4 Als 204 611776 1 Sensor Rewinder Assy 619662 1 Sensor Opt Label 621893 1 Wipe Squeegee 611111 07411 Sensor Low Label Assy 204 600260 1 Sensor Omron 613200 07411 Sensor Ultrasonic Label 20X 149772 1 Sensor Ultrasonic Label 621598 07411 Conveyor Belt 8 W X 120 Lg 2959 1 Belt Timing 187L050 611836 1 Encoder 1000 Ppr Pnp M6 Shaft 621736 1 Belt Conveyor 8 W X 120 L...

Page 5: ...rawings 2 MSN07411 System Layout 2 080800 07411 Infeed Metering Wheels 4 600008 07411 Stand Custom 6 600106 07411 Pnu Assembly 4 Station 8 600107 07411 Light Stack 10 600606 07411 Pnu 1 Station SMC 2100 12 600895 07411 Control Electrical 14 603805 07411 Squaring Assembly 16 603480 07411 Guide Rail Assembly 18 603900 07411 Product Sensor Assembly 20 608888 07411 Applicator 204 RH 22 611111 07411 Se...

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Page 7: ...AUTOMATED TAMPER EVIDENT SEAL APPLICATOR Customer UCB Manufacturing Inc Machine Serial Number MSN07411 Manual Revision R01 Revision Date 5 21 13 SECTION 1 SYSTEM OPERATION ...

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Page 9: ...eyor first Do not wear loose clothing jewellery or ties that can be pulled into the machine during operation or maintenance Tie back and secure long hair that may get caught in machine 1 1 3 Maintenance Safety Do not work on the drive system without locking out the power Do not place your hands near a potentially moving surface without locking out the power Use extreme care to avoid contact with t...

Page 10: ...tion Red DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury Orange WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury Yellow CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Safety labels can wear out To obtain repl...

Page 11: ...gized circuit parts or equipment every source of power over 50 volts must be disconnected and appropriate lockout tagout procedures initiated 2 After the enclosure is opened a qualified person wearing suitable PPE must use appropriate test equipment to test all exposed parts insuring that the equipment is electrically safe Special consideration must be given to insure that all capacitors are disch...

Page 12: ...sure next to the grounding bus protective bonding terminal It is the protective earth ground symbol ENTANGLEMENT HAZARDS GUARDS Figure Label not actual size 1012 02 wvpk Part 119546 Figure Label not actual size 1012 05 wvpk Part 119547 Figure Part 1114 41 whpk 119558 Label not actual size Figure Part 8034 S9whpk 119556 Label not actual size SAFETY PROCEDURES ...

Page 13: ...544 Label not actual size Figure Part 1009 05 whpk 119545 Label not actual size Figure Part H1143 f6 whpk 134779 Label not actual size Figure Part 1056 ftwhpk 119550 Label not actual size Figure Part 1043 39 whpk 119551 Label not actual size SAFETY PROCEDURES ...

Page 14: ...t 1014 04whpk 104501 Label not actual size Figure Part 1143 388 whpk 121574 Label not actual size CUTTING HAZARDS Figure Label not actual size 1018 82 wvpk Part 119552 Figure Label not actual size H1007 04 wvpj Part 123217 SAFETY PROCEDURES ...

Page 15: ...bout an action that NEEDS to be taken in order to avoid a hazard e g Lock out electrical power GENERAL DANGER Name Figure Part Label not actual size General Danger 6014B iso 850477 There are some machine functions that need a general danger warning ENTANGLEMENT HAZARDS Name Figure Part Label not actual size Rotating Shaft 1146B iso 120958 Entanglement of fingers or hand rotating shaft Keep hands c...

Page 16: ...size Rotating Gears 1014B iso 850484 Entanglement of hand rotating gears Keep hands clear of the machine Do not operated the labeler with the guard removed Follow your company s lockout procedure before servicing the machine CRUSH HAZARDS Name Figure Part Label not actual size Roller Pinch Point 1043B iso 850472 Crush of hand roller pinch point Keep hands clear of the machine Do not operated the l...

Page 17: ...ler with the guard removed Follow your company s lockout procedure before servicing the machine Name Figure Part Label not actual size Hand Crush Force From Side 1042B iso 850471 Crush of hand force from side Keep hands clear of the machine Do not operated the labeler with the guard removed Follow your company s lockout procedure before servicing the machine Name Figure Part Label not actual size ...

Page 18: ...e machine HEATED SURFACE HAZARDS Name Figure Part Label not actual size Burn Hazard Hot Surface 6043B iso 850479 Burn hazard hot surface Keep clear of the machine Do not operated the labeler with the guard removed Follow your company s lockout procedure before servicing the machine ELECTRICAL HAZARDS Name Figure Part Label not actual size Lock Out Electrical Power 6011B iso 850476 This label infor...

Page 19: ...efore Opening U S Plug 6057B iso 850480 This label informs the user to pull the electrical plug to disconnect the power Follow your company s lockout procedure before servicing the machine Name Figure Part Label not actual size Read Operators Manual 6017B iso 850478 The label is placed on the machine to instruct the user to refer to the operator service manual for safety information Name Figure Pa...

Page 20: ...l is placed on machines that are built to meet the European Community standards This label is used for CE rated machines Name Figure Part Label not actual size PE Label Figure PE E 119548 Physical earth ADDITIONS This section allows for additional safety images and definitions between major content updates Name Figure Part Label not actual size Do Not Operate With Guard Removed 6062B iso 850482 No...

Page 21: ...ions on setting up the machine product change over procedures and adjustments that may be necessary for proper functionality of the machine 1 5 Operating Procedures Provides information to the machine operator on how to run the machine and use it s controls 1 6 Maintenance General information preventative maintenance and troubleshooting tables SECTION 2 SYSTEM PARTS 2 1 Drawing List List of includ...

Page 22: ...ctrical 120 VAC Air 80 PSI See Section 3 for more detailed requirements 1 3 3 Technical Data Products Carton 7 3 4 L x 5 3 8 W x 1 1 4 H Labels Seal 1 3 4 L x 3 4 W Line Speeds 20 Products per minute System Description Accraply 204 Label Applicator Ultrasonic Label Sensor for Clear or Opaque Labels Dual Label Application Set Up Automatic Product Speed Following Encoder Product Sensor Assembly Moun...

Page 23: ...n the machine base to raise the machine off it s casters 3 Make electrical connections See Electrical schematics in Section 3 4 Connect to air supply 5 Mount the customer supplied backlog sensor at infeed of conveyor 6 Follow setup procedures in Section 1 4 Setup and Adjustmentsfor setup of sensors and application GENERAL INFORMATION ...

Page 24: ...STATION SPACING WHEELS VERTICAL HORIZONTAL ADJUST POSTS PRODUCT SENSOR EJECT BIN CARTON TURNING CYLINDER CARTON TURNING SENSOR WIPE STATION CHECKER SENSORS STOP GATE CLEARANCE SENSOR WIPE SENSOR EJECT VERIFICATION BIN FULL SENSOR INTERLOCK SWITCH WIPE CYLINDER HOLD DOWN CYLINDER SQUARING CYLINDER GENERAL INFORMATION ...

Page 25: ...inder will actuate to square up the product A cylinder mounted above the product will extend and apply pressure to the top of the product This will ensure the lid will be held closed tightly The second cylinder will then extend Fingers mounted on the cylinder will wipe both labels down the sides The second cylinder and the squaring device cylinder will retract and then checker sensors will inspect...

Page 26: ...ntacts stop gate Hold down cylinder extends Wipe down cylinder extends wiping the labels onto the sides of the product Wipe down cylinder and squaring cylinder retract Checker sensors look for label presence Hold down cylinder retracts PASS Stop gate opens Product travels past stop gate and trailing edge is detected by wipe down sensor Stop gate closes Product travels to end of conveyor Hold down ...

Page 27: ... It is connected to the PLC This sensor will ensure that a product does not run into the wipe down components during a wipe cycle If a product triggers the clearance sensor while the hold down cylinder is in the down position a clearance pause will occur During a clearance pause the conveyor and spacing wheels are paused allowing the wipe down sequence to complete without the next product interfer...

Page 28: ...ance setting The sensor is mounted to the label applicator and aimed at the unwind It is connected directly to the labeling head The low label sensor detects the distance between itself and the outer surface of the label roll When the outer surface of the roll becomes outside the detection distance the sensor sends an output to the labeling head The labeler has I O connected to the system PLC LABE...

Page 29: ...21 SECTION 1 SYSTEM OPERATION 1 3 9 P ID GENERAL INFORMATION ...

Page 30: ...1 Threading Diagram Refer to the labeling head Operator s Manual for detailed threading instructions The threading diagram shown here shows the correct web path and overrides the standard web path shown in the Operator s Manual if different SETUP AND ADJUSTMENTS ...

Page 31: ...he wiper position should be adjusted to apply sufficient pressure to the product to wipe on the label The Y position is adjusted by loosening the Y clamp handle on the head mount and turning the Y adjust hand wheel Once the adjustment has been made tighten the clamp handle WIPER DISPENSE EDGE PRODUCT LABEL Z POSITION The Z1 position is for the first label This position is adjusted by changing the ...

Page 32: ... SECTION 1 SYSTEM OPERATION 1 4 3 Clearance Sensor Setup The clearance sensor should be approximately 4 upstream from a product being held by the gate CLEARANCE SENSOR GATE APPROX 4 SETUP AND ADJUSTMENTS ...

Page 33: ...before the wipe starts The trailing edge of the product determines when the gate closes This gate close point must be slightly after the gate Note the horizontal distance between the start wipe point and the gate close point should be minimized If this distance is too large a second product will trigger the start wipe point before the first product clears the gate close point and a product too lon...

Page 34: ...essing the START button START Push Button Push to start the conveyor and spacing wheels System must not contain faults Conveyor and spacing wheels start Solid green light on light stack STOP Push Button Push to stop the conveyor and spacing wheels System stops Green light on light stack turns off CHALLENGE ON OFF Selector Switch Turn on to run the machine in Challenge Mode Turn off to run in norma...

Page 35: ...conveyor 2 Turn on Air at shutoff valve 3 Turn on power at mains switch on electrical panel 4 Press ALARM RESET button to silence the siren 5 Press the SAFETY RESET button wait 3 seconds 6 Press the ALARM RESET button 7 Ensure CHALLENGE MODE is OFF 8 Press the START button OPERATING PROCEDURES ...

Page 36: ...e SOLID GREEN Conveyor Running System has no errors and conveyor is running FLASHING GREEN The clearance sensor has detected the next product before the wipe down sequence has completed System has no errors Conveyor and spacing wheels paused due to clearance pause alarm CONTROL PANEL INDICATORS LIGHT FLASHING SOLID SENSOR CYL Sensor Failure wipe down evaluation or eject verification bin full Bin F...

Page 37: ... Solid red SENSOR CYL indicator light on control panel Alarm must be cleared by pressing the Alarm Reset button before restarting Turn the supply shut off valve to the exhaust position 3 Consecutive Failures The system has failed 3 consecutive inspections Machine stops Solid red light on light stack Flashing red INSPECTION indicator light on control panel Alarm must be cleared by pressing the Alar...

Page 38: ...arm Reset button before restarting Shut down and lock out power to the system Remove the fuse for the VFD Recover power to the system and attempt to run 204 Not Ready Output from head Possible head errors are listed in the 204 206 Service Manual under Error Messages Machine stops Solid red light on light stack Flashing red HEAD DRIVE indicator light on control panel Alarm must be cleared by pressi...

Page 39: ...adjustable allowing for easy troubleshooting and maintenance Use the proper tools when maintaining the Labeler TURN OFF the main power to the Labeler before cleaning or adjusting the equipment DO NOT operate troubleshoot or maintain the equipment while under the influence of any type of drug or alcohol DO NOT use flammable or toxic cleaning fluids such as gasoline benzene or ether when cleaning or...

Page 40: ...applicable Check security and serviceability Verify solenoid function Confirm LED operation Inspect for air leakage Air leakage can be found by listening for noise along the pneumatic system Weekly Inspect each sensor Verify the alignment and replace if required Check condition of all solenoids Replace if required Check all mounting screws and other hardware Verify tightness and adjust if required...

Page 41: ...uate pressure on driving rollers Adjust pressure set screws until slipping stops 3 Labels feeding intermittently See Troubleshooting Items 1 and 2 See solutions listed above 4 Labels do not dispense but follow tape around tip Worn dispensing tip Visually inspect tip Replace if necessary Labels not releasing properly tight adhesive die cut adhesive bleed Contact Accraply Sales Engineer see Customer...

Page 42: ...just unwind to provide more brake 9 Label web sags between dispense tip and rewind after dispensing a label Rewind not adjusted properly Adjust rewind to provide more clutches 10 Malfunction of valve solenoid Machine not plugged in Plug in power connector A fuse is blown Change the fuse Open wiring Check for proper connection 11 Improper equipment operation Air leakage Replace parts as necessary g...

Page 43: ...AUTOMATED TAMPER EVIDENT SEAL APPLICATOR Customer UCB Manufacturing Inc Machine Serial Number MSN07411 Manual Revision R01 Revision Date 5 21 13 SECTION 2 SYSTEM PARTS ...

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Page 45: ...ICAL 603480 07411 GUIDE RAIL ASSEMBLY 603805 07411 SQUARING ASSEMBLY 603900 07411 PRODUCT SENSOR ASSEMBLY 608888 07411 APPLICATOR 204 RH 611111 07411 SENSOR LOW LABEL ASSY 204 613200 07411 SENSOR CLEAR LABEL 204 206 619543 07411 GUARD 20X PINCH ROLLER 621598 07411 BELT CONVEYOR 8 W X 10 LG 621699 07411 TURN ASSEMBLY 621700 07411 WIPE DOWN STATION 621701 07411 EJECT BIN ASSEMBLY 621870 07411 GUARD ...

Page 46: ... STACK 1 5 600606 07411 PNU 1 STATION SMC 2100 2 6 600895 07411 CONTROL ELECTRICAL 1 7 603480 07411 GUIDE RAIL ASSEMBLY 1 8 603805 07411 SQUARING ASSEMBLY 1 9 603900 07411 PRODUCT SENSOR ASSEMBLY 1 10 608888 07411 APPLICATOR 204 RH 1 11 611111 07411 SENSOR LOW LABEL ASSY 204 1 12 613200 07411 SENSOR CLEAR LABEL 204 206 1 13 619543 07411 GUARD 20X PINCH ROLLER 1 14 621598 07411 BELT CONVEYOR 8 W X ...

Page 47: ...701 07411 1x 619543 07411 1x 603805 07411 1x ITEM 1 08 2 60 3 60 4 60 5 60 6 60 7 60 8 60 9 60 10 61 11 61 12 61 13 62 14 62 15 62 16 62 17 62 18 60 A B C D 3 4 5 6 7 8 8 7 6 5 4 3 3RD ANGLE PROJ UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN INCHES DESIGNE TOLERANCE FRACTIONS 1 32 ANGULAR 1 2 0 00 0 020 0 000 0 005 THE INF DRAW REPROD WITHO AC REMOVE ALL BURRS DIMENSIONS APPLY AFTER SURFACE TREATME...

Page 48: ...N QTY 1 40001 SCALE 6 X 31 LH 8 2 50008 KNOB 4 3 50542 ROD THREADED METRIC 4 4 50543 SPACER BLOCK 4 5 50546 BRACKET GUIDE RAIL 4 6 75410 SPACER GUIDE RAIL MOUNT 4 7 80369 WHEEL PRODUCT 2 8 80371 COLLAR CLAMP 500 2 9 80374 ROD SCALE MOUNT 4 10 80747 PLATE TOP CASTING 2 11 86463 MOTOR GEAR DC 43RPM 90VDC 2 12 91370 GUIDE RAIL 4 13 101582 GUARD BOTTOM 2 14 621737 PLATE SPACING WHEEL MOUNT 2 ...

Page 49: ...080800 07411 Infeed Metering Wheels ...

Page 50: ...37 COUPLING COLUMN 1 11 118739 ADAPTER HEAD MOUNT ADJ 1 12 118765 CLAMP 3 13 118767 ROD CLAMPING 2 14 118769 SPACER 2 15 118772 WASHER THRUST 8 16 118773 BEARING THRUST 4 17 118774 BEARING OIL SLEEVE 2 18 600029 PLUG 1 2 HOLE 37 64 4 19 600092 PIPE PLUG 4 20 601414 POST 20 LONG 2 21 605077 NUT STAND ADJUST 5 8 11 2 22 605078 SCREW FEED 5 8 11 2 23 605153 POST 25 5 LONG 1 24 606170 POST VERTICAL 28...

Page 51: ...05077 2x 610088 4x 118733 2x 600029 4x 118765 3x 118730 2x 118767 2x 118731 1x 601414 2x 118723 6x 605153 1x 118707 1x 118736 1x 600092 4x 621707 1x 118725 5x 607927 5x 118737 1x 616761 4x 617023 1x 606170 1x 118739 1x 621557 5x A B C D 4 5 6 7 8 8 7 6 5 4 600008 07411 Stand Custom ...

Page 52: ...DRAWINGS ITEM PART DESCRIPTION QTY 1 117056 VALVE 24VDC 4 2 117057 REGULATOR INTERFACE 4 3 117058 MANIFOLD 4 4 117059 CAP END 1 5 117062 FILTER 1 6 600023 GAUGE PRESSURE 1 7 600105 COVER ELECTRICAL 1 8 600166 REGULATOR 1 9 603638 SENSOR PRESSURE 1 10 607569 VALVE LOCKING SHUT OFF 3 8 1 11 621415 PLATE PNU BACK 4STN MODIFIED 1 12 837539 VALVE SOFT START DUMP 1 ...

Page 53: ...117058 4x 117057 4x 117056 4x 621415 1x 117059 1x 600105 1x 600166 1x 600023 1x 603638 1x 837539 1x 607569 1x 4 5 6 7 8 8 7 6 5 4 600106 07411 Pnu Assembly 4 Station ...

Page 54: ...Free 1 800 387 6742 SYSTEM PARTS LIST DRAWINGS ITEM PART DESCRIPTION QTY 1 608415 POST 60 LONG LIGHT STACK 1 2 118723 FLANGE BASE 2 75 1 3 620029 LIGHT STACK GR YEL RED 1 4 620032 PIPE LIGHTSTACK 150MM 1 5 620522 STANDOFF LIGHTSTACK ADAPTER 1 6 620523 MOUNTING BASE LIGHTSTACK 1 7 620770 ADAPTOR BANNER TO POST 1 ...

Page 55: ...62 7 62 TITLE DETAILE AS NOTED FINISH MATERIAL REMOVE ALL BURRS DIMENSIONS APPLY AFTER SURFACE TREATMENTS THE IN DRA REPROD WITHO AC 5 4 3 0 00 0 020 0 000 0 005 FRACTIONS 1 32 ANGULAR 1 2 TOLERANCE DESIGNE UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN INCHES 3RD ANGLE PROJ AS NOTED 600107 07411 Light Stack ...

Page 56: ...ervice and parts call ACCRAPLY Phone 905 336 8880 Toll Free 1 800 387 6742 SYSTEM PARTS LIST DRAWINGS ITEM PART DESCRIPTION QTY 1 117056 VALVE 24VDC 1 2 117057 REGULATOR INTERFACE 1 3 117062 FILTER 1 4 600022 BASE VALVE 4 WAY SINGLE 1 5 600460 PLATE MOUNT 2100 SINGLE 1 ...

Page 57: ...ATERIAL REMOVE ALL BURRS DIMENSIONS APPLY AFTER SURFACE TREATMENTS THE INFORMATION CON DRAWING IS THE SOLE ACCRAPLY INC REPRODUCTION IN PART WITHOUT THE WRITTEN P ACCRAPLY INC IS P 5 4 3 0 00 0 020 0 000 0 005 FRACTIONS 1 32 ANGULAR 1 2 TOLERANCE MD DESIGNED BY PNU UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN INCHES 3RD ANGLE PROJ 600606 07411 Pnu 1 Station SMC 2100 ...

Page 58: ...B DIAL 2 18 609896 RESISTOR 0 18 OHMS 2 19 611571 BRACKET DUAL POT MOUNT 1 20 613653 JACK ETHERNET CHASSIS MOUNT 1 21 615455 ENCLOSURE 36 X 36 X 10 SS 1 22 615997 SWITCH ETHERNET 5PORT 1 23 616204 PLUG MALE STR BLADE YELLOW 1 24 616579 CONTACT BLOCK 1N O 1 25 616933 BUTTON STOP OPERATING HEAD 1 26 616934 BLOCK CONTACT ILLUM BODY NC 1 27 616935 BUTTON START OPERATING HEAD 2 28 616936 BUTTON PUSH AM...

Page 59: ...600895 07411 Control Electrical NO DRAWING AVAILABLE ...

Page 60: ... Phone 905 336 8880 Toll Free 1 800 387 6742 SYSTEM PARTS LIST DRAWINGS ITEM PART DESCRIPTION QTY 1 117068 SENSOR 2 2 602678 FLOW CONTROL 2 3 603676 MOUNT FOOT 1 4 603806 ACTUATOR ROTARY 1 5 603808 MOUNTING SWITCH DSR 1 6 618703 YOKE SWING ARM 1 7 622267 ARM SQUARE 1 8 622268 MOUNT SWING ARM 1 ...

Page 61: ... 8 622 TITLE DETAILED AS NOTED FINISH MATERIAL REMOVE ALL BURRS DIMENSIONS APPLY AFTER SURFACE TREATMENTS THE INFO DRAWI REPRODU WITHOU ACC 5 4 3 0 00 0 020 0 000 0 005 FRACTIONS 1 32 ANGULAR 1 2 TOLERANCE DESIGNED UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN INCHES 3RD ANGLE PROJ AS NOTED 603805 07411 Squaring Assembly ...

Page 62: ...OCK E STOP RAIL 1 5 604647 RAIL MTG REW 601829 TO 10 2 6 618390 SCALE 3 24 7 621045 SPACER GUIDE RAIL 12 8 621703 RAIL GUIDE 2 9 621705 CLAMP RAIL WITH 3 5 POST 12 10 621706 CLAMP SENSOR MOUNT 12 11 621744 RAIL MOUNTING 1 12 621745 RAIL GUIDE 1 13 621746 RAIL GUIDE 1 14 621747 RAIL MOUNTING 1 15 621748 RAIL MOUNTING 1 16 621749 RAIL GUIDE 1 17 621750 RAIL GUIDE 1 18 621887 1 19 601410 BLOCK SET AD...

Page 63: ...MBLY DESIGNED BY JTR 1 25 13 TOLERANCE FRACTIONS 1 32 ANGULAR 1 2 0 00 0 020 0 000 0 005 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ACCRAPLY INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ACCRAPLY INC IS PROHIBITED REMOVE ALL BURRS DIMENSIONS APPLY AFTER SURFACE TREATMENTS MATERIAL FINISH AS NOTED DETAILED BY DATE NAME TITLE SIZE B DWG NO REV SC...

Page 64: ...2 SYSTEM PARTS LIST DRAWINGS ITEM PART DESCRIPTION QTY 1 101335 REFLECTOR 2 X 2 SQUARE 5 2 105039 SENSOR RETRO REFLECTIVE 4 3 601408 MOUNT PRODUCT SENSOR LOLYPOP 5 4 601409 CLAMP SENSOR MOUNT 5 5 601410 BLOCK SET ADJUST 10 6 612990 FLAG SENSOR MOUNT 4 7 613727 MOUNT REFLECTOR FLAG 5 8 614164 MOUNT SENSOR 1 9 621597 SENSOR RETRO REFLECTIVE 1 ...

Page 65: ... 5 6 7 8 8 7 6 5 4 3 2 1 3RD ANGLE PROJ UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN INCHES PRODUCT SENSOR ASSEMBLY DESIGNED BY JT 3 27 13 TOLERANCE FRACTIONS 1 32 ANGULAR 1 2 0 00 0 020 0 000 0 005 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ACCRAPLY INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ACCRAPLY INC IS PROHIBITED REMOVE ALL BURRS DIMEN...

Page 66: ...PART DESCRIPTION QTY 1 118695 SUPPORT SIDE PLATE 1 2 152431 DISK 12 OUTER 1 3 600773 BLOCK TENSION ADJUST 3 1 4 611573 HEAD 204 RH W MOUNT KNUCKLE 1 5 611640 EDGE FIXED L SHAPE DISPENSE 1 6 612586 ADAPTER L SHAPE FIXING 160 1 7 619538 ADAPTER CUSTOM 6 CORE 3 8 621893 WIPE SQUEEGEE 1 9 HMS2540020A20000 M5 X 0 8 X 20 SHCS SS 2 10 HMS2550012A20000 M6 X 1 0 X 12 SHCS SS 1 ...

Page 67: ...2540020A2 10 HMS2550012A2 TITLE DETAILED BY AS NOTED FINISH MATERIAL REMOVE ALL BURRS DIMENSIONS APPLY AFTER SURFACE TREATMENTS THE INFORMAT DRAWING IS T ACCR REPRODUCTION WITHOUT THE W ACCRAPLY 5 4 3 0 00 0 020 0 000 0 005 FRACTIONS 1 32 ANGULAR 1 2 TOLERANCE DESIGNED BY UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN INCHES 3RD ANGLE PROJ AS NOTED 608888 07411 Applicator 204 RH ...

Page 68: ...111 07411 Sensor Low Label Assy 204 For service and parts call ACCRAPLY Phone 905 336 8880 Toll Free 1 800 387 6742 SYSTEM PARTS LIST DRAWINGS ITEM PART DESCRIPTION QTY 1 600260 SENSOR OMRON 1 2 611480 BRACKET LOW LABEL SENS MTG 1 ...

Page 69: ...EMOVE ALL BURRS DIMENSIONS APPLY AFTER SURFACE TREATMENTS THE IN DRAW REPROD WITHO AC 5 4 3 0 00 0 020 0 000 0 005 FRACTIONS 1 32 ANGULAR 1 2 TOLERANCE DESIGNE UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN INCHES 3RD ANGLE PROJ AS NOTED 611111 07411 Sensor Low Label Assy 204 ...

Page 70: ...6 8880 Toll Free 1 800 387 6742 SYSTEM PARTS LIST DRAWINGS ITEM PART DESCRIPTION QTY 1 615504 GUARD PINCH ROLLER 1 2 619540 GUARD PINCH ROLLER SIDE 1 1 3 619541 GUARD PINCH ROLLER SIDE 2 1 4 619542 GUARD PINCH ROLLER SIDE 3 1 5 HMB2510010A20000 M3 X 0 5 X 10 BHSCS SS 6 6 HMS2510012A20000 M3 X 0 5 X 12 SHCS SS 2 ...

Page 71: ...NSIONS APPLY AFTER SURFACE TREATMENTS THE INFORMATION CONTAINED IN DRAWING IS THE SOLE PROPERTY ACCRAPLY INC ANY REPRODUCTION IN PART OR AS A W WITHOUT THE WRITTEN PERMISSION ACCRAPLY INC IS PROHIBITED 5 4 3 2 0 00 0 020 0 000 0 005 FRACTIONS 1 32 ANGULAR 1 2 TOLERANCE 8 19 MD DESIGNED BY GUA UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN INCHES 3RD ANGLE PROJ AS NOTED 619543 07411 Guard 20X Pinch R...

Page 72: ...M IDLER MOUNT 1 11 615421 PLATE BOTTOM LEGS MOUNT 2 12 615422 PLATE BOTTOM MOUNT DRIVE 1 13 615424 COVER BOTTOM IDLER 1 14 615428 ROLLER DRIVE CONVEYOR 1 15 615429 ROLLER CONVEYOR IDLE 1 16 615432 SHAFT CONVEYOR IDLE 1 17 615433 SHAFT CONVEYOR DRIVE 1 18 615471 SHAFT ROLLER BELT 3 19 615472 ROLLER BELT TENSIONER 6 20 615473 COVER CONVEYOR END 2 21 620136 MOUNT TRANSFER 2 22 621585 PLATE ROLLER TRA...

Page 73: ...00 3 600 4 603 5 603 6 603 7 611 8 611 9 615 10 615 11 615 12 615 13 615 14 615 15 615 16 615 17 615 18 615 19 615 20 615 21 620 22 621 23 621 24 621 25 621 26 621 27 621 28 621 29 621 30 840 31 621 A B C D 3 4 5 6 7 8 8 7 6 5 4 3 3RD ANGLE PROJ UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN INCHES DESIGNED TOLERANCE FRACTIONS 1 32 ANGULAR 1 2 0 00 0 020 0 000 0 005 THE INFO DRAWI REPRODU WITHOU ACC...

Page 74: ...336 8880 Toll Free 1 800 387 6742 SYSTEM PARTS LIST DRAWINGS ITEM PART DESCRIPTION QTY 1 601405 ROD LONG 1 2 601408 MOUNT PRODUCT SENSOR LOLYPOP 1 3 601409 CLAMP SENSOR MOUNT 1 4 601410 BLOCK SET ADJUST 2 5 614551 CYLINDER 1 6 621739 BLOCK 90 TURN 1 7 621740 PAD EJECT 1 8 621769 MOUNT CYLINDER DSNU 1 ...

Page 75: ...1 601 2 601 3 601 4 601 5 614 6 621 7 621 8 621 TITLE DETAILED B AS NOTED FINISH MATERIAL THE INFO DRAWIN A REPRODUC WITHOUT ACC 0 00 0 020 0 000 0 005 FRACTIONS 1 32 ANGULAR 1 2 TOLERANCE UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN INCHES 3RD ANGLE PROJ AS NOTED 621699 07411 Turn Assembly ...

Page 76: ...21709 WIPE DOWN 2 11 621738 BLOCK FLAT MOUNT IMPERIAL 4 12 621740 PAD EJECT 1 13 621741 VISION CHECKER 2 14 621742 BRACKET CHECKER MOUNTING 2 15 621751 HINGE COVER 28 1 16 621752 MOUNT VISION CHECK 1 17 621753 STOP GATE 1 18 621755 PLATE TOP 1 19 621756 SIDE STATION 2 20 621757 COVER BACK 1 21 621758 DOOR 1 22 621759 SPACER 1 23 621760 MOUNT GATE CYLINDER 1 24 621761 PLATE WIPE MOUNT 1 25 621762 B...

Page 77: ...605708 1x 621708 1x 621740 1x 621759 1x 621591 1x 621761 1x 089792 2x 621756 2x 621758 1x 621867 1x 621868 2x 621894 2x A B C D 3 4 5 6 7 8 8 7 6 5 4 3 3RD ANGLE UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN INCHES TOLERANCE FRACTIONS 1 32 ANGULAR 1 2 0 00 0 020 0 000 0 005 REMOVE ALL BURRS DIMENSIO APPLY AFTER SURFACE TREATME MATERIAL FINISH AS NOTED AS NOTED 621700 07411 Wipe Down Station ...

Page 78: ... service and parts call ACCRAPLY Phone 905 336 8880 Toll Free 1 800 387 6742 SYSTEM PARTS LIST DRAWINGS ITEM PART DESCRIPTION QTY 1 601234 REFLECTOR 2 X 2 1 2 621594 BIN EJECT 1 3 621595 COVER EJECT BIN 1 4 621597 SENSOR RETRO REFLECTIVE 1 5 621743 MOUNT SENSOR 1 ...

Page 79: ...S NOTED FINISH MATERIAL REMOVE ALL BURRS DIMENSIONS APPLY AFTER SURFACE TREATMENTS THE DR REPR WI 5 4 3 0 00 0 020 0 000 0 005 FRACTIONS 1 32 ANGULAR 1 2 TOLERANCE DESIG UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN INCHES 3RD ANGLE PROJ AS NOTED 621701 07411 Eject Bin Assembly ...

Page 80: ... Infeed For service and parts call ACCRAPLY Phone 905 336 8880 Toll Free 1 800 387 6742 SYSTEM PARTS LIST DRAWINGS ITEM PART DESCRIPTION QTY 1 601404 CLAMP SENSOR MOUNT 7 25 4 2 601410 BLOCK SET ADJUST 4 3 621871 GUARD INFEED 1 4 621869 SPACER 2 ...

Page 81: ...APPLY AFTER SURFACE TREATMENTS THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ACCRAPLY INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ACCRAPLY INC IS PROHIBITED 0 00 0 020 0 000 0 005 FRACTIONS 1 32 ANGULAR 1 2 TOLERANCE 2 27 13 JTR DESIGNED BY GU UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN INCHES 3RD ANGLE PROJ AS NOTED 621870 07411 Guard Infeed ...

Page 82: ......

Page 83: ...AUTOMATED TAMPER EVIDENT SEAL APPLICATOR Customer UCB Manufacturing Inc Machine Serial Number MSN07411 Manual Revision R01 Revision Date 5 21 13 SECTION 3 ELECTRICAL DRAWINGS ...

Page 84: ......

Page 85: ...of 9 200000 07411 Interface System Sheet 3 of 9 200000 07411 Interface System Sheet 4 of 9 200000 07411 Interface System Sheet 5 of 9 200000 07411 Interface System Sheet 6 of 9 200000 07411 Interface System Sheet 7 of 9 200000 07411 Interface System Sheet 8 of 9 200000 07411 Interface System Sheet 9 of 9 PNEUMATIC Drawing Number Drawing Title 621593 Pnu Schematic DRAWING LISTS ...

Page 86: ...2 SECTION 3 ELECTRICAL DRAWINGS 200000 07411 Sheet 1 of 9 ...

Page 87: ...3 SECTION 3 ELECTRICAL DRAWINGS 200000 07411 Sheet 2 of 9 ...

Page 88: ...4 SECTION 3 ELECTRICAL DRAWINGS 200000 07411 Sheet 3 of 9 ...

Page 89: ...5 SECTION 3 ELECTRICAL DRAWINGS 200000 07411 Sheet 4 of 9 ...

Page 90: ...6 SECTION 3 ELECTRICAL DRAWINGS 200000 07411 Sheet 5 of 9 ...

Page 91: ...7 SECTION 3 ELECTRICAL DRAWINGS 200000 07411 Sheet 6 of 9 ...

Page 92: ...8 SECTION 3 ELECTRICAL DRAWINGS 200000 07411 Sheet 7 of 9 ...

Page 93: ...9 SECTION 3 ELECTRICAL DRAWINGS 200000 07411 Sheet 8 of 9 ...

Page 94: ...10 SECTION 3 ELECTRICAL DRAWINGS 200000 07411 Sheet 9 of 9 ...

Page 95: ...11 SECTION 3 ELECTRICAL DRAWINGS 621593 Pnu Schematic ...

Page 96: ...12 SECTION 3 ELECTRICAL DRAWINGS ...

Page 97: ...AUTOMATED TAMPER EVIDENT SEAL APPLICATOR Customer UCB Manufacturing Inc Machine Serial Number MSN07411 Manual Revision R01 Revision Date 5 21 13 SECTION 4 APPENDIX ...

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