Baker Double Notcher User Manual Download Page 31

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Baker Double Notcher - Rev 2, 09/07

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WWW.BAKER-ONLINE.COM

Part No.

Description

Part No.

Description

131060

Sprocket 5022 x 1”

131062

Sprocket 5022 x 1-1/4”

131073

Sprocket 5040 x 1-1/4”

131181

Sprocket 60B35 x 1”

261064

Pulley – 3 groove 5.2” belt

261067

Pulley – 3 groove 8.25”

241138

Norgren directional control
valve

241156

Norgren 1/4” filter/regulator

241312

Norgren 4-way solenoid
valve

111036

Drive belt; A-67, 69” long

151039

1-hp electric motor –
Descrambler main drive
motor

151105

30-hp electric motor –
Notcher cutter head main
drive motor

101006

Bearing 1-1/2” 4 bolt flange

101014

Bearing 1” 2 bolt flange;
17/32” bolt hole

101025

Bearing 2-3/16” pillow block

101080

Bearing 1-1/4” 2 bolt flange;
5/8” bolt hole

Summary of Contents for Double Notcher

Page 1: ...o ot tc ch he er r U Us se er r M Ma an nu ua al l Ellington Industrial Supply Inc P O Box 128 Ellington Missouri 63638 USA Web site www baker online com E mail info baker online com Phone 573 663 771...

Page 2: ...s Requirements 12 Operator Training 13 5 OPERATION 14 Operator Control Station 14 Adjusting the Table Top 15 Adjusting for Notch Depth 16 Adjusting Notch Location 16 Adjusting for Material Length 17 A...

Page 3: ...as necessary No one should attempt to operate or perform maintenance on this equipment until they have taken the time to read and understand the information contained in this manual FAILING TO DO SO M...

Page 4: ...f the machine where the work piece stringer board etc enters Insert An interchangeable carbide cutter insert that is used on an indexable cutter head assembly to create a notch in a stringer to allow...

Page 5: ...Requirements Power Two 30 HP 22 kw TEFC Motors one per cutter head 1 HP 75 kw TEFC Motor for descrambler Operating Air Pressure 120 psi 1 2 13mm 30 CFM Pushers are air driven with electrical controll...

Page 6: ...ndustrial Supply Inc does not warranty this machine to meet any other requirements or jurisdiction of any electrical or safety codes of any other state municipality other country or jurisdiction The p...

Page 7: ...upply Inc be liable for special indirect incidental or consequential damages however arising including but not limited to the loss of earnings or the cost of downtime Service Policy In the event that...

Page 8: ...HT IN MOVING PARTS ALWAYS WEAR SAFETY GLASSES AND HEARING PROTECTION AVOID KICK BACK BY KNOWING WHAT CONDITIONS CAN CREATE IT CHECK DAMAGED PARTS AND REPAIR OR REPLACE THEM IMMEDIATELY NEVER LEAVE MAC...

Page 9: ...ude performing service or maintenance Energy Source Any source of electrical mechanical hydraulic pneumatic chemical thermal or other energy Lockout The placement of a lockout device such as a lock on...

Page 10: ...Baker Double Notcher Rev 2 09 07 WWW BAKER ONLINE COM 10 Machine Safety Decals Adhere to ALL Safety Warnings...

Page 11: ...h electrical controlled travel limit switches Infeed un scrambler keeps material flow steady while reducing labor Easy to set up and simple to adjust Highly automated and extremely productive Baker Do...

Page 12: ...as rain or snow that could cause electrical or slip hazards We recommend you anchor the machine to the floor with the bolts in the foot pads Provide a minimum of 3 feet of clear workspace in front of...

Page 13: ...Be sure personnel are properly trained and safety rules are clearly understood before operating or performing maintenance Operator Machine Guards Devices Instructions F FR RE EE E T TR RA AI IN NI IN...

Page 14: ...es the first cutter head when illuminated Note This is a 3 position switch that you must pull all the way up momentarily to start the motor Saw 2 Activates the second cutter head when illuminated Note...

Page 15: ...the table height adjustor crank clockwise a left to right motion to raise the table s height When raised to the desired height position the holding bolts until they come in contact with the bottom of...

Page 16: ...pth position Figure 15 page 15 Adjusting Notch Location The cutters can be moved for notching in different locations along the length of the stringer You will first need to raise the tabletop and ensu...

Page 17: ...For longer material move the guide rails outward or away from the cutter heads For shorter material move the guide rails inward or toward the cutter heads Once the desired setting has been made secure...

Page 18: ...shaft Figure 18 Insert a piece of material you intend to notch in front of the weight bars and move the shaft up or down so that the weight bars are set at the height of the material Now lower the sha...

Page 19: ...ingers are stacked singularly in the feed bin hopper To properly set the material bin hopper depth tighten or loosen the adjuster nuts accordingly The opening between the bin and the backstop should b...

Page 20: ...s running at full speed then pull up on the SAW 2 button to start the 2nd cutter head Lower table top to the desired cutting position depth Turn the feed switch to the ON position If your machine is e...

Page 21: ...o not sense any wood the pusher will stop When the bin is completely empty material must be stacked high enough to activate switch 3 This ensures the material is positioned level and flat on the table...

Page 22: ...the dial is in this position it works with fractions of a second To set the speed for the pusher use the buttons located directly underneath the time select numbers For example if a 1 2 second settin...

Page 23: ...or a shorter stroke or backward for a longer stroke Figure 23 The position of the rear limit switch determines how far the pusher will move backward Adjustments to this switch are made using the same...

Page 24: ...machine off and lock out tag out the electrical panel Unlatch the two 2 protective top panels and open both sides so you can access the jam Clear jam and remove wood from the hopper Return and latch...

Page 25: ...ative Maintenance Checklist Frequency Recommendation Daily Approx 8 hrs Complete a visual inspection of the machine before the beginning of each production day and look for loose worn broken or defect...

Page 26: ...erts Cutter Inserts Note Do not attempt to sharpen cutter inserts Grinding carbide is hazardous to your health Rotate the 2 sided carbide insert whenever it becomes dull or approximately every 2 weeks...

Page 27: ...electrical panel Remove the hex head bolt and washer located in the center of the round disc Remove the old end cutter disc and ensure seat area is clean and free of debris Insert new 1 radius carbid...

Page 28: ...the two 2 push bolts Retighten all remaining bolts that connect the motor to the motor mount Return the metal side panel and front fence guard back into place and secure Re connect the air supply Remo...

Page 29: ...07 WWW BAKER ONLINE COM 29 Air Assembly Solenoids Notcher 1 2 incoming main air supply line Air Muffler Exhausts Figure 29 Solenoids Air Muffler Exhausts Descrambler 1 2 incoming air supply connection...

Page 30: ...end cutter disc 241112 1 4 x 1 8 hose barb 241114 3 8 x 1 4 hose barb 241115 3 8 x 3 8 hose barb 241140 3 8 port mounted flow control 241148 1 4 air muffler 242007 1 4 air quick plug 121006 50 chain...

Page 31: ...ley 3 groove 8 25 241138 Norgren directional control valve 241156 Norgren 1 4 filter regulator 241312 Norgren 4 way solenoid valve 111036 Drive belt A 67 69 long 151039 1 hp electric motor Descrambler...

Page 32: ...0 1 101234 Linear rail 17 3 4 141134 Index able notching head 12 x 9 x 2 1 2 x 3 8 161145 Turnbuckle front 161146 Turnbuckle rear Service Contact Information In the event that you have any problems ca...

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