Service Support - M/C
Service Station Manual
55
IMPORTANT SOP
H
• Assemble collar cam sprocket on camshaft.
• Remove copper wire tied to cam chain.
• Assemble cam sprocket on cam chain &
assemble on camshaft assembly.
• Apply Loctite 243 to cam sprocket bolt.
• Prefit cam sprocket mounting bolt & tighten to recommended torque (1.8 Kgf-m) using
cam sprocket holder tool.
• TDC Confirmation:
- Ensure cam sprocket mark are aligned.
- Ensure rotor mark is aligned with mark on crankcase.
• Prefit & tighten cylinder head 5th bolt as per
recommended torque.
• Pre fit cylinder head mounting bolts (4 nos) &
tighten as per recommended torque.
Skill tip:
While fitting Cylinder head mounting bolt H, tilt
bolt H slightly towards RH side and fit the bolt.
• Check & adjust valve tappet clearance (both inlet & exhaust side) as per recommended
specification using tappet setting special tool.