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Service Support - M/C
Service Station Manual
IMPORTANT SOP
• Tighten CBS cable brake pedal to panel front
adjuster nut (B) & ensure gap between CBS front
brake cable sleeve & cam lever slot. (Distance E)
Specification : 0 - 1 mm.
Ensure front wheel freeness after setting.
• Adjust rear brake free play by adjusting rear
brake pedal free play adjuster nut (A).
Use rear brake pedal free play gauge
Part No : 37004307
Specification : 20 - 30 mm.
Ensure rear wheel freeness after setting.
• Press rear brake pedal 2-3 times & ensure distance E is maintained.
Ensure front and rear wheel freeness.
Confirmation stage :
Use universal vehicle support stand (Part No 37004333 ) in such a way that both wheels
are lifted from ground level.
Rotate both rear & front wheels by hand & apply only rear brake, ensure --
• With normal force, rear wheel gets locked but front wheel still rotates.
• Further increase pressure on rear brake pedal & ensure that front wheel also gets locked
This confirms, CBS cable free play setting is OK.
• Do not set / adjust rear brake free play adjuster after CBS front brake setting.
• CBS Free play setting is to be done whenever any of the following activity is carried out-
- Front / rear brake shoes replacement.
- Front /rear wheel removed & refitted for any work like wheel rim replacement, tyre
replacement etc.
- Drive chain sprocket set replacement.
- Any of the CBS part removed /replaced.
Rear brake pedal Free play
Ensure no gap between
front brake cable sleeve
& lever brake cam slot
Distance “E” (Should be 0-1 mm)
