Service Support - M/C
Service Station Manual
40
IMPORTANT SOP
• Remove Magneto side & Clutch side parts “Magneto Side all parts removal SOP”.
• Remove Cylinder Head & Block piston as explained in “Cylinder Head/ Block-Piston
Removal on Vehicle”
• Pull out rubber grommet and take out starter
motor ring terminal by removing it’s nut using 10
mm spanner.
• Remove chain guide (inlet side) mounting bolt by using 5 mm allen key and take out
guide.
• Remove starter motor mounting bolts (2 nos)
using 8 mm spanner and take out starter motor.
• Remove earthing connection by using 8 mm
spanner.
Crankcase (Engine) Assembly Removal from Vehicle
• Remove output sprocket mounting bolts (2 nos)
using 4 mm allen key.
• Take out plate output sprocket & output
sprocket.
