BV Powersports Off-Road Mini Owner'S/Operator'S Manual Download

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OWNER’S/OPERATOR’S

MANUAL

Always wear a helmet it could save your life!

READ THIS MANUAL CAREFULLY!

Provincial / Municipal governments have different regulations

pertaining to owning and operating an off-road vehicle, learn the

regulations in your area.

MINI BIKE

Never allow any child under the age of 13 to operate this Mini Bike.

Persons age 13 to 16 should operate this mini bike only under continual

adult supervision.

Summary of Contents for Off-Road Mini

Page 1: ...al Municipal governments have different regulations pertaining to owning and operating an off road vehicle learn the regulations in your area MINIBIKE Never allow any child under the age of 13 to operate this Mini Bike Persons age 13 to 16 should operate this mini bike only under continual adult supervision ...

Page 2: ...Parents should permit continued use only if they determine that the child has the ability to operate the mini bike safely THIS MINI BIKE IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE Reading the Owner s Operator s Manual It is important this manual is read from cover to cover carefully by the owner and all operators Parents should review the manual carefully with their children Never allow anyone...

Page 3: ...rmation to make procedures easier or clearer to understand This manual is based on the latest product information available at the time of publication BV Powersports has a policy of continually improving its products Due to improvements or other changes there may be some discrepancies We reserve the right to make product changes at any time without notice and without incurring any obligation to ma...

Page 4: ... harm California proposition 65 WARNING The maximum engine speed RPM s of your mini bike has been limited at the factory with a tamper resistant method Do not attempt to increase the RPM s of this engine to more than the factory settings Any attempt to increase the RPM s of this engine could void your warranty Do not tamper with screw NOTICE ...

Page 5: ...ION 13 STARTING OFF 14 LOAD GUIDELINES 15 MAINTENANCE 16 MAINTENANCE CHART 17 AIR FILTER 18 SPARK PLUG 19 ENGINE OIL 20 CHECKING 20 CHANGING 20 IDLE SPEED ADJUSTMENT 21 THROTTLE CABLE ADJUSTMENT 21 FUEL HOSE INSPECTION 21 BRAKES 22 BRAKE LEVER ADJUSTMENT 22 BRAKE ADJUSTMENT 22 VALVE CLEARANCE 22 CHAIN AND SPROCKET 23 INSPECTION 23 TENSION AND ADJUSTMENT 23 CLEANING AND LUBRICATION 23 CLEANING AND ...

Page 6: ...rom the date of purchase shown on the sales receipt During this period of time BV Powersports will at its option either repair or replace any original BV Powersports part which is covered by this warranty and is proven to be defective in workmanship or material To qualify for this warranty the part 1 Must have been purchase from BV Powersports or from an authorized BV Powersports Retailer 2 Must h...

Page 7: ...the product or in a manner not approved by BV POWERSPORTS 6 Tires 7 Damage or failures due to abuse neglect or misuse of the product Limitations of this Warranty This warranty does not cover and BV Powersports disclaims any responsibility for 1 Loss of time or loss of use of the product 2 Transportation costs to and from the authorized center 3 Other loss or damage to other equipment or personal i...

Page 8: ...IMPORTANT LABELS LOCATION 3 4 4 6 5 1 2 ...

Page 9: ...ose clothing unconstrained Long hair and loose clothing can get caught in moving parts of the mini bike and cause serious injury or death operate this mini bike in an unsafe manner by attempting stunts jumps or wheelies This could lead to severe injury or death Always supervise children ages 13 16 wear a DOT certified helmet eye protection gloves over the ankle boots long sleeve shirt and long pan...

Page 10: ...ing the mini bike Never allow anyone under the age of 13 to operate this mini bike Persons age 13 to 16 should operate this mini bike only under continual adult supervision Some children may not have the coordination or ability to operate the mini mike safely It is the parents responsibility to assess the childs abilities before allowing the child to continue to ride Always wear a certified DOT or...

Page 11: ...ain Guard 17 Chain Adjustment Nut 18 Chain 19 Kick Stand 20 Muffler 21 Front Chain Guard 22 Front Fork Shock assembly 23 Fork Bolts 24 Front Amber reflectors 25 Rear red side reflectors 26 Rear red reflector 27 Left Hand Grip 28 Rear Brake Lever 29 Brake Cable 30 ON OFF Switch Wire 31 ON OFF Switch 32 Throttle Grip 1 2 3 4 6 7 8 9 10 12 11 13 14 15 16 17 18 19 20 21 22 23 27 28 30 31 32 29 DESCRIP...

Page 12: ...rning the throttle grip away from the operator Engine Stop Switch 2 Mini Bike engine can start when the Engine stop switch is placed in the on position Engine will shut off and the engine will not start when the switch is placed in the off position Left hand brake lever 3 The rear brake is applied when the left hand brake lever is pulled toward the hand grip 1 2 3 DESCRIPTION AND PART FUNCTIONS 8 ...

Page 13: ... be placed in the ON right position This allows fuel to flow to the carburetor When finished riding and while transporting place fuel valve in the OFF left position Choke Lever 1 If the engine is cold the choke can help start the engine by placing the choke lever to the ON left position Once engine has warmed up place choke lever to the OFF right position Choke operation 3 Oil Fill plug Oil Fill P...

Page 14: ...L The recommended oil for this Mini Bike is SAE15W 40 motor oil if this oil is not available any of the oils on the chart below will work Note the temperature requirements for each of the oils Quantity of oil 53qt 5L Overfilling the fuel tank can cause the fuel to expand which can cause overflow due to the heat from the engine or sun Spilled fuel can catch fire Never fill the fuel tank above the f...

Page 15: ...nt Following the pre ride check list will help insure the you do not have mechanical problems which could result in injury or becoming stranded Make sure the Mini Bike is in good operating condition before each ride WHAT TO CHECK CHECK FOR Steering Smoothness No restriction of movement Brakes Brake shoe wear Proper brake lever play Tires Proper tire pressure Proper tread depth Rubber has no cracks...

Page 16: ...atory when riding a Mini Bike Wear protective clothing Long sleeve shirt 3 Gloves 4 Long pants 5 over the ankle boots 6 Riding a Mini Bike exposes the rider to many hazards wearing protective clothing can help protect the rider from injury Riding the Mini Bike without a helmet eye protection and protective clothing can be hazardous Riding a Mini Bike without a helmet increases the chance of severe...

Page 17: ... Bike can cause severe injury or death Never start or run the Mini Bike in an inclosed environment where there is no ventilation Always start and run outdoors WARNING RIDING THE MINI BIKE 3 13 4 This engine is equipped with a manual choke to assist in starting a cold engine Use the choke only when cold starting the engine If the ambient temperature is above 50 F turn off the choke after 20 seconds...

Page 18: ...s on the handlebars and both feet on the footrests while operating the Mini Bike WARNING STARTING OFF 1 Start and warm up the engine according to the instructions in this manual 2 Place the side kick stand in the up position 3 Apply the throttle gradually to start riding Practice riding mini bike on a flat dirt surface that has plenty of room for turning Turning the throttle grip to full throttle ...

Page 19: ...re injury of death Never Modify this Mini Bike in anyway including adding accessories unless the modification is a genuine certified modification or accessory approved by the manufacture Never modify the Mini Bike with improper installation Make sure to follow all instructions recommended in the certified modification Use only genuine parts After market parts and accessories may be available from ...

Page 20: ...tenance and inspection checks with the exception checking the engine stop switch and throttle WARNING Failing to perform the recommended maintenance on this Mini Bike could be hazardous Failing to perform proper maintenance on this Mini Bike could result in an accident Always perform the recommended maintenance for the Mini Bike as listed in this manual WARNING Failing to perform recommended maint...

Page 21: ...s 50 hrs Every 6 Mo 100 Hrs Every Year 300 hrs Engine oil check X Engine oil change X X Air filter check X Air filter clean X Air filter change X Carburetor Sediment cup clean X Spark plug clean and adjust X Spark Plug Replace X Idle speed check and adjust X Valve clearance check adjust X Fuel tank and Filter clean X Fuel tube check X Centrifugal clutch clean and lube Every 24 hours of use All nut...

Page 22: ...w power and cause damage to the engine CAUTION Air filter removal inspection and cleaning instructions 1 Locate the air filter assembly 1 2 Remove the Air filter assembly cover by removing the wing nut 2 3 Remove the air filter element from the assembly by removing the wing nut 3 3 Remove the foam element 4 from the paper air filter element 5 and clean foam element with mild soap and water Rinse a...

Page 23: ...ce the plug Use a thickness feeler to inspect the spark plug gap 2 The spark plug gap should be 0 6 0 8mm 0 024 0 032 in 0 6 0 8 mm 0 024 0 032 in Torch F7RTC Re install the inspected plug or new plug until finger tight Finish tightening plug with a wrench If the plug is a new plug tighten approximately 1 2 turn more with the wrench If plug is an old plug tighten approximately 1 8 turn more with a...

Page 24: ...ed on bottom front left front side of the engine 3 If engine oil is low add oil until oil is at edge of fill hole 2 Use the correct grade of oil as listed in this manual Do not over or under fill engine with oil this could damage the engine 1 Changing the engine oil 1 Make sure engine is warm before attempting to drain the oil A warm engine will help the oil drain quicker 2 Remove the oil fill plu...

Page 25: ... 3 Once throttle grip is at the proper freeplay re tighten the jam nut 3 2 3 4 Inadequate throttle play can be hazardous The engine speed could rise when the handlebars are turned if there is not enough throttle play This could result in loss of control Always check throttle play before each ride Turn handlebars from side to side making sure throttle does not increase when doing so WARNING MAINTEN...

Page 26: ...at peak performance Follow the valve gap adjustment intervals listed in the maintenance chart Proper Valve Clearance Intake 0 1 0 15 mm Exhaust 0 15 0 2 mm MAINTENANCE 22 Brakes Brake Adjustment The brake adjustment nut 4 is located on the rear brake drum assembly 5 located on the rear wheel To adjust brakes turn the adjusting nut 4 clockwise to increase braking counter clockwise to decrease braki...

Page 27: ... slack adjustment 1 Loosen the axle bolt 2 on the rear axle assembly 2 Adjust chain tension by loosening jam nut 3 Turn the tensioner bolt 4 to adjust the chain tension Clockwise will tighten the chain Counter clockwise will loosen the chain Note tensioner bolts are located on both sides of the mini bike both sides will need to be adjusted the same to keep the tire and chain aligned properly 3 Onc...

Page 28: ...CIRCULATION ONLY DO NOT OIL THE INSIDE OF THE CLUTCH Performing maintenance and inspection on the centrifugal clutch while the engine is running could be hazardous Performing maintenance and inspec tions on the centrifugal clutch while the engine is running could result in getting body parts or clothing caught in moving parts or could result in touching hot items which could result in severe injur...

Page 29: ... Bike with worn tires will reduce traction which could result in an accident Never operate this Mini Bike with tires that have a tread depth of less than 4mm 0 16 in WARNING Minimum tread 4mm 16 in Tire pressure Front tires 10psi 69 kpa Rear tires 10psi 69 kpa Replacing tires Always replace tires with type and size listed in this manual Always use the correct tools when replacing tires The bead an...

Page 30: ... the bulb 1 Remove the front light housing by removing screws 1 2 Pull back rubber protector cap 2 from front light assembly exposing the plastic receptical 3 3 Remove bulb by pressing down and turning counter clockwise the plastic receptical 3 4 Remove bulb 4 by pressing in and turning counter clockwise Replace bulb 1 2 3 4 26 ...

Page 31: ... Fuel stabilizer can be purchased at most motor cycle shops and auto parts stores 4 Remove spark plug and poor 1 tablespoon of motor oil in the spark plug hole Re install spark plug 5 Place the starter button to the off position and pull the start recoil cord a few times This is to coat the inside cylinder head with oil 6 Fill tires with correct air pressure 7 If possible store Mini Bike in a shed...

Page 32: ... Note Be careful not to allow water to enter the muffler outlet air filter intake brake cable throttle cable or switches Transporting 1 Make sure fuel valve 1 is turned to the OFF left position 2 Drain carburetor by turning fuel valve 1 to the off position and opening the drain screw 2 Allow all fuel to drain from the carburetor Once fuel is drained re tighten drain screw 2 Note Make sure to drain...

Page 33: ...he ON left position Take to a service center for repair Clean or replace air filter Take to a service center for repair Engine stalls or runs erratically Low fuel Stale or contaminated fuel Choke is left in the ON left position Spark plug is fouled or defective Spark plug gap is incorrect Spark plug cap is loose Carburetor is clogged or has water in it Idle is not adjusted properly Problem with th...

Page 34: ...acket bolts 4 35ft lbs 47 5Nm TORQUE SPECIFICATIONS Make sure all nuts and bolts are tight Specific nuts and bolts listed below need to be torqued to a specified spec to ensure safety This proce dure will need to be performed with a torque wrench which can be pur chased at most hardware stores motorcycle dealers or auto part stores 1 2 3 4 ...

Page 35: ...ion Drive System Type Chain Drive Gear Ratio Centrifugal clutch Suspension Front Type Fork shocks Rear Type Low pressure tires Shock Type Front Hydraulic Type Rear Low pressure tires Braking Rear Brakes Type Drum Tires Front Tire Size AT19x7 8 Rear Tire Size AT19x7 8 Dimensions and Weights Length 66 14in 1680mm Height 38 58in 980mm Width 31 5in 800mm Wheelbase 49 21in 1250mm Vehicle Wt 167 5lbs 76...

Page 36: ...e Locate the numbers and list the numbers below for reference The 17 digit Vehicle Identification Number VIN is located on the vertical tube on the neck of the mini bike Vehicle Identification Number The engine number is located on the left bottom front portion of he Mini Bike Engine VIN Engine Number FRAME AND ENGINE NUMBER LOCATION ENGINE 32 ...

Page 37: ...d all other warranties offered by BV OWNER S WARRANTY RESPONSIBILITIES As the vehicle owner you are responsible for the performance of the required maintenance listed in your owner s manual BV recommends that you retain all receipts covering maintenance on your vehicle but BV cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled mainten...

Page 38: ... during customary business hours This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to or from the BV dealer BV shall not be liable for any other expenses loss or damage whether direct incidental consequential or exemplary arising in connection with the sale or use of or inability to use the vehicle for any purpose Some states do not allow the...

Page 39: ...s responsible for the performance of all required maintenance Such maintenance may be performed at a service establishment or by any individual The warranty period begins on the date the vehicle is delivered to an ultimate purchaser BV POWERSPORTS LLC 2848 Reward Lane Dallas TX 75220 USA TEL 214 792 9388 FAX 214 792 9355 35 ...

Page 40: ... BV PORWERSPORTS LLC 2848 Reward Lane Dallas TX 75220 PHONE 214 792 9388 FAX 214 792 9355 www bvpowersports com ...

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BV Powersports Off-Road Mini, Owner'S/Operator'S Manual

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