Baileigh DP-1250VS-HS Operator'S Manual Download Page 41

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Spindle Guard Parts List

No.

Description

Size

Qty.

Roll Pin

Vertical Position Bar

Pivot

Wedge Pin

Ratchet Handle Lock Screw

External Retaining Ring

Mounting Block

Plastic Guard

Guard Mounting / Pivot Bar

G10

Socket Head Cap Screw

G11

Horizontal Extension Bar

G12

Nut

G13

Lock Washer

G14

Lock Washer

G15

Socket Head Cap Screw

G16

Knob

G17

Wedge Pin

G18

Limit Switch

G19

Pan Head Cap Screw

Summary of Contents for DP-1250VS-HS

Page 1: ...GH INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting fro...

Page 2: ...22 Drilling 22 Tapping 23 Removing Tooling From Spindle 24 MATERIAL SELECTION 24 LUBRICATION AND MAINTENANCE 25 Return Spring 26 Replacing Gearbox Oil 26 Oil Disposal 26 Greasing the Machine 27 Acces...

Page 3: ...Electrical Component Parts List 43 Electrical Enclosure Components 44 TROUBLESHOOTING 45 Troubleshooting the Inverter 46...

Page 4: ...to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warra...

Page 5: ...rther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement B...

Page 6: ...ion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 7: ...s a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION s...

Page 8: ...ing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF PIERCING POINTS NEVER place Keep hands fingers or any...

Page 9: ...ven the best guard won t make up for poor judgment carelessness or inattention Always use common sense and exercise caution in the workshop If a procedure feels dangerous don t try it REMEMBER Your pe...

Page 10: ...t may affect proper machine operation 14 Observe work area conditions DO NOT use machines or power tools in damp or wet locations Do not expose to rain Keep work area well lighted DO NOT use electrica...

Page 11: ...does not have a flat surface against the table or that is not secured by a vise Prevent the piece part from rotating by clamping it to the table or by securing it against the drill press column Never...

Page 12: ...08mm TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics...

Page 13: ...damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for...

Page 14: ...at attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to the r...

Page 15: ...ell illuminated with proper lighting Keep the floor free of oil and make sure it is not slippery Remove scrap and waste materials regularly and make sure the work area is free from obstructing objects...

Page 16: ...ng hazard Be sure to observe all electrical codes if installing new circuits and or outlets Anchoring the Machine Once positioned anchor the machine to the floor as shown in the diagram using bolts an...

Page 17: ...14 GETTING TO KNOW YOUR MACHINE H P J B C A G H I L M E F D N O K Q R...

Page 18: ...mp Pumps coolant up to the chuck J Base Support for drill press and coolant reservoir K Work Table Lock Secures table when pivoting on column L Work Table Adjustable table with T slots M Chuck Not Inc...

Page 19: ...AC Digital Indicator Displays the rate of spindle rotation in RPM AD Reverse Button Reverses the spindle rotation for tapping only AE Drilling Tapping Selector Switch Selects the mode of operation dri...

Page 20: ...ositioned at varying heights and rotated 180 in either direction It has T slots to allow the use of 1 2 or M14 bolts Below the work table are three crankshafts The two crankshafts H control the up dow...

Page 21: ...will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an e...

Page 22: ...epair or replace damaged or worn cord immediately Extension Cord Safety Extension cord should be in good condition and meet the minimum wire gauge requirements listed below LENGTH AMP RATING 25ft 50ft...

Page 23: ...head counterclockwise ccw with a socket wrench 5 Turning either crankshaft H clockwise cw will raise the head 6 STOP when the top of the machine head is flush with the top of the column DO NOT allow t...

Page 24: ...wise cw 2 Unlock column bearing AK by loosening the two setscrews 3 Raise the gear rack G by turning crankshaft H counterclockwise ccw 4 Lock column bearing AK by tightening the two setscrews 5 After...

Page 25: ...it depth to zero position by lowering it to the top surface of the piece part using the down feed handles 8 While holding the zero position turn the depth scale lock knob AL counterclockwise ccw to re...

Page 26: ...the tap tool depth to zero position by lowering it to the top surface of the piece part using the down feed handles 8 While holding the zero position turn the depth scale lock knob AL counterclockwis...

Page 27: ...ATERIAL SELECTION When selecting materials keep these instructions in mind Material must be clean and dry without oil Material should have a smooth surface so it processes easily Dimensional propertie...

Page 28: ...leaning the cooling system On a weekly basis clean the machine and the area around it Lubricate threaded components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Clea...

Page 29: ...month of operation 3rd Time Every 12 months of operation 1 To change the oil you need to remove the cover plate on the underside of the head 2 Remove the oil drain plug AI visible through the access h...

Page 30: ...ash out the dirt and debris from the reservoir Thoroughly clean the pump and pump inlet Re fill tank with coolant solution Oils for Lubricating Coolant Any 10 1 water to coolant solution will work how...

Page 31: ...28 HEAD MOTOR AND ELECTRICAL PARTS DIAGRAM...

Page 32: ...29...

Page 33: ...l Bearing 6002z 1 11 C Clip S 25 1 13 Gear M 2 T 56 1 18 Gear M 2 T 36 1 19 Key 6x20 1 20 Key 7x55 1 21 Shaft 1 22 Key 7x40 1 23 C Clip S 25 2 24 Ball Bearing 6005z 1 25 Taper Pin 5x38 2 26 Rod 1 27 H...

Page 34: ...tch D T 1 60 Pump Switch 1 61 Speed Control Knob 1 62 Reversal Switch 1 63 Screw 4 65 Cross Head Screw 3 16 x3 8 2 66 Oil Filter Cover 1 67 3 Cross Head Screw 3 16 x3 16 8 67 7 Washer 3 16 8 71 Cross...

Page 35: ...itch Bracket 2 98 Micro Switch Support Rod 1 99 Sensor Bracket 1 100 Sensor Support 1 101 Sensor 1 102 Hex Socket Cap Screw M5x10 2 103 Screw M4x6 1 104 Screw M4x20 2 105 Hex Head Plugs 3 8 1 106 Set...

Page 36: ...Tube 1 134 C Clip R 47 1 135 Hex Socket Cap Screw M8x12 2 136 Washer M5 2 137 Bearing Support 1 138 Flat Head Screw 5x12 2 139 Ball Bracket 1 140 Speed Lever 1 141 Drive Spindle Pulley M 8 T 64 1 142...

Page 37: ...34 HEAD AND SPINDLE PARTS DIAGRAM...

Page 38: ...6009zz 2 12 Bearing spacer 1 14 C Clip S 45 1 15 Screw bushing 1 16 Quill support pin 1 26 Set knob 1 27 Washer 25x2x1 4 1 28 Spring cover 1 29 Spring 1 30 Screw 3 16 x3 8 3 31 Spring bracket 1 32 Pin...

Page 39: ...Face plate 1 58 Screw 3 16 x5 16 4 60 Depth scale bracket 1 61 Set screw 3 16 x1 2 1 62 Key 7x20 1 63 Pinion shaft 1 66 Flange 1 67 Body handle 1 68 Handle rod 3 68A Sensor 1 68B Screw M4x20 2 69 Knob...

Page 40: ...37 SPINDLE GUARD PARTS DIAGRAM...

Page 41: ...het Handle Lock Screw 1 G6 External Retaining Ring 1 G7 Mounting Block 1 G8 Plastic Guard 1 G9 Guard Mounting Pivot Bar 1 G10 Socket Head Cap Screw 2 G11 Horizontal Extension Bar 1 G12 Nut 1 G13 Lock...

Page 42: ...39 COLUMN TABLE AND BASE PARTS DIAGRAM...

Page 43: ...in 4x50 1 10 Crank shaft 1 11 Spring pin 4x25 1 12 Connection rod 1 13 Sleeve 1 14 Hex socket cap screw 1 4 x1 1 2 1 15 Hex nut 1 4 1 16 Rack 1 17 Bevel gear 1 18 Flange 1 18 1 Ball bearing 6202zz 2 1...

Page 44: ...3 8 1 38 Column 1 39 Handle 1 40 Screw 1 40 1 Washer 1 41 Clamping 1 42 Cross cap screw 3 16 x3 8 1 43 Tube 1 44 Connector 1 45 Hex socket cap screw M8x20 1 46 Support plate 1 47 ON OFF valve 1 48 Noz...

Page 45: ...AL SCHEMATIC SB1 24V L1 PE FU2 220V QS1 SB2 2 11 FU3 FU1 KM1 L2 L1 KM1 KM2 KM1 SB5 V2 U2 M2 KR M1 B2 B1 W V U VR 200W 100 PE 4 8 SB6 KR KM2 KR 7 6 QS3 22 R S T VFD B SB3 12 0 0 5 31 1 1 Q1 L2 RX 3 RX...

Page 46: ...FD B Variable speed AC motor driver 460V 4A 230V 7A 1 5KW 1 BR Braking resistors 200W 400 200W 100 1 VR Adjust speed switch 0 05 Max 1 SB3 SB2 Push buttons on stop 600V PL 24V 1a 250V 10A 1b 1 1 SB1 E...

Page 47: ...44 Electrical Enclosure Components...

Page 48: ...10 sec for the Delta motor controller to reset Push the start button Excessive Vibration 1 Improper belt tension 2 Uneven belt wear hard spots 3 Motor or spindle pulley out of balance 4 Bad motor 1 Ad...

Page 49: ...or work holding device to table surface Troubleshooting the Inverter Prior to operating or adjusting any electronic component Qualified personnel must take the following aspects into consideration Dis...

Page 50: ...overheat condition Check if the circuit input voltage matches that of the voltage inverter Make sure the cooling device is free from dirt and foreign objects O L The frequency converter detected an ou...

Page 51: ...48 NOTES...

Page 52: ...WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9...

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