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Baileigh Industrial BS-330M, Operator'S Manual

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ELECTRICAL SCHEMATIC

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Summary of Contents for BS-330M

Page 1: ...ED Baileigh Industrial does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other oc...

Page 2: ...ASSEMBLY AND SET UP 18 ELECTRICAL 21 Plug Connection 22 BEFORE EACH USE 23 Whenever Saw is Running 23 Breaking in a Band Saw Blade 24 Metal Chip Indicators 24 Blade Terminology 25 Width of Blade 25 Le...

Page 3: ...ustment 37 Changing Blades 39 Blade Tracking Adjustment 40 Automatic Shut Off Adjustment 41 LUBRICATION AND MAINTENANCE 42 Lubrication 43 Replacing the Coolant 43 Oils for Lubricating Coolant 43 Gear...

Page 4: ...ce to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for war...

Page 5: ...her remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buy...

Page 6: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 7: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 8: ...ROPOSITION 65 WARNING Cancer and Reproductive Harm www P65Warnings ca gov BEWARE OF CUT AND PINCH POINTS Moving saw blade may result in loss of fingers or limb DO NOT operate with guard removed Follow...

Page 9: ...machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine Any modifications or alterations to a Baileigh machine will invalidate the machine...

Page 10: ...for alignment and binding of moving parts that may affect proper machine operation 15 Observe work area conditions DO NOT use machines or power tools in damp or wet locations Do not expose to rain Kee...

Page 11: ...ls known to the State of California to cause cancer and birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paint crystalline silica from bricks cement a...

Page 12: ...Shipping Weight 1753lbs 795kg Shipping Dimensions 90 x 37 x 61 2286 x 940 x 1550mm TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk fo...

Page 13: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 14: ...to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and c...

Page 15: ...ING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of...

Page 16: ...ic oil is the primary medium for transmitting pressure and also must lubricate the running parts of the pump After installation of the machine and before machine startup bring the oil level up to 90 o...

Page 17: ...14 14 DESCRIPTION OF MACHINE PARTS A G E D C F B H I J K L N P Q O M S T U V W X R Y...

Page 18: ...ough a pulley and gearbox system M Drive Wheel Housing Houses the drive wheel and blade debris brush N Belt Guard and Belt Drive belt and pullies used to transmit power from the motor to the gearbox a...

Page 19: ...ghten bolts A 6 Close wheel cover 7 Connect machine to power source Note When the brush becomes too small to reach the blade it is time for a replacement brush Chip Hole The chip hole allows chips to...

Page 20: ...the hydraulic flow control switch by turning the cutting pressure control valve clockwise to the end 4 Start the coolant pump by turning the switch to I on position 5 Close the two coolant ball valves...

Page 21: ...servoir 4 Tighten both bolts A Chip Tray 1 Unwrap the chip tray and position at the front of the saw vise 2 Loosen the two bolts A installed in the front of the vise 3 Slide the chip tray slots B over...

Page 22: ...g hole on the top of the blade guide rail 3 Position the spacer block over the hole with the bracket on the top of the block with the slot opening toward the back inside of the guide rail 4 Keeping th...

Page 23: ...gn this edge 3 Rotate the laser as needed until the light line matches the edge of the guide rail If needed tighten the wing nut and bolt enough to prevent the laser from rotating but still allow the...

Page 24: ...ct Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This...

Page 25: ...r supply a Route the power cord so that it will NOT become entangled in the machine in any way b Route the cord to the power supply in a way that does NOT create a trip hazard 3 Install a plug custome...

Page 26: ...the cut off piece can move sideways after it is cut off Otherwise it could get wedged against the blade and thrown violently Never turn the saw ON before clearing everything except the work piece ben...

Page 27: ...s approximately 300cm of the material should be cut for breaking in If large work piece dimensions are to be cut we recommend a breaking in period of about 15 minutes After breaking in you may slowly...

Page 28: ...easured from gullet to gullet G GAUGE The thickness of the blade H TOOTH SET The distance a tooth is bent from the blade I KERF The width of material that is removed by the blade when cutting Width of...

Page 29: ...for transversal or inclined cutting of solid small and average cross sections or pipes in laminated mild steel and gray iron or general metal POSITIVE RAKE TOOTH 9 10 positive rake and constant pitch...

Page 30: ...l use for materials with dimensions superior to 5 mm Used for the cutting of steel castings and hard nonferrous materials WAVY SET Set in smooth waves This set is associated with very fine teeth and i...

Page 31: ...G A SAW BLADE A general purpose blade is furnished with this band saw To achieve a quality economical and efficient saw cut the following points must be taken into consideration Type of material being...

Page 32: ...29 29...

Page 33: ...with wall thickness or web thickness of 1 2 or more usually uses an 8 or 6 pitch blade or sawblade of HSS 4 6T satisfactorily When rectangular solid bar is to be sawed the work should whenever possibl...

Page 34: ...ides Forcing a large width blade to cut a small radius Using a blade with an improperly finished weld joint Allowing the blade to run when not in use NEVER leave an unattended blade running MATERIAL S...

Page 35: ...er initial cuts with a new blade Starting and Stopping the Machine 1 Place the descent ON OFF valve A in the OFF position and raise the saw bow high enough to completely clear the material to be cut 2...

Page 36: ...and turn the descent control valve C counter clockwise until the saw blade begins to lower at the desired rate 7 Proceed to cut through the workpiece The machine will shut off upon completion of cut A...

Page 37: ...ll not move down Turning the descent control valve counter clockwise will regulate the flow of oil from the cylinder and determine the speed at which the saw frame will lower and the blade will feed t...

Page 38: ...They are at 0 15 30 and 45 angles 3 Loosen the handle C and according to the scale D adjust the length by moving the stop bracket E 4 Retighten the handle C Adjusting Blade Speed This machine equipped...

Page 39: ...3 Push the handle E forward to unlock the head assembly 4 Rotate the head assembly to the desired angle using the scale F to indicate the approximate angle 5 Push the handle E back to lock the saw at...

Page 40: ...automatically rise up after completing the cut Thrust Roller Adjustment 1 Disconnect machine from the power source 2 Loosen two hex socket cap screws A 3 Move guide seat D up or down until a clearance...

Page 41: ...ely up and down between the ball bearings Do not pinch the blade 5 Tighten locking screws A 6 Adjust the blade guides back into contact with blade and tighten thumb screw and hex socket cap screw E 7...

Page 42: ...e is free 8 Remove old blade from both wheels and out of each blade guide 9 Install new blade making sure teeth are pointed downward in the proper cutting direction Match the arrow on the wheels and t...

Page 43: ...power source make adjustments and reconnect to power Blade Tracking Adjustment Blade tracking has been set at the factory and should require no adjustment If a tracking problem occurs adjust the machi...

Page 44: ...ten locking bolts A once proper tracking is completed 9 Close the blade covers Automatic Shut Off Adjustment The motor shall shut off immediately after the blade has cut through the material and just...

Page 45: ...devices Apply rust inhibitive lubricant to all non painted surfaces Thoroughly clean the machine to remove shavings especially from the coolant tank Removal of pump from its housing cleaning of the s...

Page 46: ...uge C 7 Replace the pump unit D and fasten the bolt B Oils for Lubricating Coolant Any 10 1 water to coolant solution will work however we recommend Baileigh B Cool 20 1 water to coolant biodegradable...

Page 47: ...ine oil to lubricate all other moving parts as needed Storing Machine for Extended Period of Time If this machine is to be inactive for a long period of time prepare the machine as follows Disconnect...

Page 48: ...45 45 ELECTRICAL PANEL LAYOUT...

Page 49: ...46 46 ELECTRICAL SCHEMATIC...

Page 50: ...47 47 PARTS DIAGRAM...

Page 51: ...48 48...

Page 52: ...1 Hex Socket Cap Screw M5x8 2 8 BS330M 8 Connector 1 8 1 BS330M 8 1 Hose Fitting 1 8 2 BS330M 8 2 Hose Clamp 15mm 3 8 3 BS330M 8 3 Hose 3 8 x153cm 1 8 4 BS330M 8 4 On Off Valve 1 8 5 BS330M 8 5 Hose 3...

Page 53: ...23 Lead Screw Seat 1 23 1 TS 1504041 Hex Socket Cap Screw M8x20 2 23 2 TS 1504051 Hex Socket Cap Screw M8x25 1 23 3 TS 2361081 Spring Washer M8 1 23 4 BS330M 23 4 Bushing 1 24 BS330M 24 Lead Screw 1 2...

Page 54: ...0M 37 Motor 1 37 1 BS330M 37 1 Key 8x7x50 1 38 TS 1550041 Flat Washer M8 2 39 TS 1491081 Hex Cap Bolt M10x50 4 39 1 TS 1550071 Flat Washer M10 4 39 2 TS 2361101 Spring Washer M10 4 39 3 TS 2342101 Nut...

Page 55: ...04ZZ 2 70 2 BS330M 70 2 Feeding Roller 1 71 BS330M 71 Bushing 2 72 TS 2276081 Set Screw M6x8 2 75 BS330M 75 Roller Bracket 2 75 1 TS 1504051 Hex Socket Cap Screw M8x25 4 75 2 TS 1525021 Set Screw M10x...

Page 56: ...1 TS 1503061 Hex Socket Cap Screw M6x25 2 93 2 BS330M 93 2 Hose Fitting 1 93 3 BS330M 93 3 On Off Valve 2 93 4 BS330M 93 4 Hose Clamp 15mm 3 93 5 BS330M 93 5 Hose 5 16 x900 1 93 6 BS330M 93 6 Hose 5...

Page 57: ...ocket Cap Screw M8x30 4 109 BB 608ZZ Ball Bearing 608ZZ 4 110 BS330M 110 Guide Bracket Right 1 111 TS 1550061 Flat Washer M8 4 112 BB 6201RS Ball Bearing 6201RS 8 113 BS330M 113 Centric Sleeve 2 113 1...

Page 58: ...ale 1 136 BS330M 136 Round Head Screw M5x10 5 137 BS330M 137 Slide Bracket 1 138 BS330M 138 Bracket Left 1 138 1 BS330M 138 1 Hose Clamp 2 138 2 TS 1534041 Round Head Screw M5x10 2 139 TS 1492021 Hex...

Page 59: ...Control 1 160 1 TS 1523061 Set Screw M6x20 2 160 2 BS330M 160 2 Hydraulic On Off Valve 1 161 BS330M 161 Extension Bar 1 161 1 BS330M 161 1 Key 5x5x30 1 162 BS330M 162 Handle Base 1 162 1 BS330M 162 1...

Page 60: ...x Socket Cap Screw M4x10 2 194 TS 2361041 Spring Washer M4 2 195 BS330M 195 Laser Bracket Upper 1 196 BS330M 196 Round Head Screw M3x4 2 197 BS330M 197 Laser Head Seat 1 198 TS 1503051 Hex Socket Cap...

Page 61: ...2 249 BS330M 249 Handle Assembly 1 250 BS330M 250 Adjustable Handle 1 251 BS330M 251 Bar Stop 1 252 TS 0561051 Nut 1 2 1 253 TS 0211161 Hex Socket Cap Screw 1 2x4 1 254 BS330M 254 Rivet 4 255 BS330M 2...

Page 62: ...Item Part No Description Size No Qty 277 TS 1524021 Set Screw M8x10 4 278 BS330M 278 Chip Grate 1 278 1 TS 1491021 Hex Cap Bolt M10x20 2 278 2 TS 2361101 Spring Washer M10 2 278 3 TS 1550071 Washer M...

Page 63: ...ion 6 Teeth in contact with material before saw is started 7 Blade rubs on wheel flange 8 Misaligned guide bearings 9 Cracking at weld 1 Clamp work securely 2 Adjust speed or feed 3 Replace with a sma...

Page 64: ...dequate blade tension 4 Dull blade 5 Speed incorrect 6 Blade guide spaced out too much 7 Blade guide assembly loose 8 Blade track too far away from wheel flanges 1 Reduce pressure by increasing spring...

Page 65: ...62 62 NOTES...

Page 66: ...63 63 NOTES...

Page 67: ...64 64 NOTES...

Page 68: ...65 65 BAILEIGH INDUSTRIAL 1625 DUFEK DRIVE MANITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com...

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