AUMA SG 03.3 Series Operation Instructions Manual Download Page 5

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Technical data

Part-turn actuators SG 03.3 – SG 04.3

Operation instructions

with AUMATIC AC 01.1

Application

Part-turn actuator

Electrical operation of valves (e.g. butterfly valves and ball valves).

Features and functions

Type of duty (according to IEC 34-1) Short time duty S2 - 15 min
Motors

Standard:

1-phase AC motor

Option:

3-phase AC motor

Insulation class

F, tropicalized

Motor protection

Standard:

Thermoswitches

Option:

PTC-thermistors

Self-locking

yes

Operating times

see table

Swing angle

90° (adjustable from 82° to 98°)

Type of seating

by limit switching

Limit switching

Counter gear mechanism for end positions OPEN and CLOSED

Standard: Single switch (1 NC and 1 NO) for each end position

Option:

Tandem switch (2 NC and 2 NO) for each end position, switches galvanically

isolated

Torque switching

not available

Intermediate positions (option)

Electronic intermediate position switches, max. 2 switching points, adjustable

(only in combination with electronic position transmitter RWG 6020)

Position feedback signal

(options)

Precision potentiometer
Electronic position transmitter RWG 6020, 0/4 – 20 mA, voltage supply 24 V DC

Mechanical position indicator

Adjustable indicator disc with symbols OPEN and CLOSED, continuous indication

Running indication (option)

in combination with blinker transmitter possible

Heater in switch compartment

Standard:

Resistance type heater, 5 W, 24 V DC, internal supply

Manual operation

Manual drive for setting and emergency operation, handwheel does not rotate during

electric operation

Handwheel lockable (option)

Yes

Electrical connection

Electrical connection

Standard:

AUMA plug/socket connector with screw type connection

Option:

Double sealed (double sealed plug/socket connector)

Threads for cable glands

Standard:

1 x M20x1.5, 2 x M25x1.5

Options:

Pg-threads
NPT-threads

Terminal plan

1-phase AC motor:

KMS B10101100 (basic version)

3-phase AC motor:

KMS A10101100 (basic version)

Valve attachment

Valve attachment

Dimensions according to EN ISO 5211

Coupling

Splined coupling for connection to the valve shaft,

part-turn actuator can be repositioned 4 x 90° on coupling
Standard:

Coupling without bore

Options:

Machined coupling with bore and keyway, square bore or bore with two-flats

Service conditions

Enclosure protection according

to EN 60 529

Standard:

IP 67

Option:

IP 68

Corrosion protection

Standard:

Suitable for installation in industrial units, in water- or power plants

with a low pollutant concentration

Options:

Suitable for installation in occasionally or permanently aggressive

atmosphere with a moderate pollutant concentration (e.g. in

wastewater treatment plants, chemical industry)

Suitable for installation in extremely aggressive atmosphere with

high humidity and high pollutant concentration

Ambient temperature

Standard:

–25 °C to +70 °C

Finish coating

Standard: two-component iron-mica combination

Standard colour

AUMA silver-grey (similar to RAL 7037)

Other information

Reference documents

Brochure SG 03.3 – SG 04.3
Dimension sheet SG 03.3 – SG 05.3
Electrical data SG 03.3 – SG 04.3

Table 1: Part-turn actuator SG 03.3 – SG 04.3

Summary of Contents for SG 03.3 Series

Page 1: ...Electric part turn actuators SG 03 3 SG 04 3 with AUMATIC AC 01 1 Operation instructions ...

Page 2: ...d stop CLOSED 9 8 2 Setting of end stop OPEN 10 8 3 Setting values for mechanical end stops 10 9 Electrical connection 11 9 1 Connection with AUMA plug socket connector 11 9 2 Heater 12 9 3 Motor protection 12 9 4 Remote position transmitter 12 9 5 Subsequent mounting of the controls 12 9 6 Type of seating 12 9 7 Fitting of the cover 12 10 Setting the limit switching 13 10 1 Setting for end positi...

Page 3: ...Push to run operation or self retaining 55 16 11 Intermediate positions 56 16 12 Monitoring functions 57 16 12 1 Motor protection thermo monitoring 57 16 12 2 Exceeding the max permissible number of starts or running time per hour 57 16 12 3 Operating time monitoring 58 16 12 4 Reaction monitoring 58 16 13 Running indication blinker 58 16 14 Logging of operating data 58 16 15 Electronic name plate...

Page 4: ...he following references draw special attention to safety relevant procedures in these operation instructions Each is marked by the appropriate pictograph This pictograph means Note Note marks activities or procedures which have major influence on the correct operation Non observance of these notes may lead to consequential damage This pictograph means Electrostatically endangered parts The printed...

Page 5: ...g and emergency operation handwheel does not rotate during electric operation Handwheel lockable option Yes Electrical connection Electrical connection Standard AUMA plug socket connector with screw type connection Option Double sealed double sealed plug socket connector Threads for cable glands Standard 1 x M20x1 5 2 x M25x1 5 Options Pg threads NPT threads Terminal plan 1 phase AC motor KMS B101...

Page 6: ...ntial free NO NC contacts per relay max 250 V AC 5 A resistive load Analogue outputs Actual position value 3 galvanically isolated E2 0 4 20 mA load max 500 Ω Electronic timer 3 Start and end of stepping mode as well as ON and OFF time 1 up to 300 seconds can be programmed individually for the directions OPEN and CLOSE EMERGENCY operation command Programmable for selector switch position LOCAL and...

Page 7: ...Profibus DP according to EN 50170 2 analogue and 4 digital customer inputs internal supply 24 V DC max 100 mA via power supply unit of the AUMATIC possible see voltage output Programmable process representation Profibus DP V1 option Fibre optic connection option Redundant fibre optic connection option Overvoltage protection option Redundancy 2 separate bus interfaces in the AUMATIC option For comp...

Page 8: ...replaced by original spare parts After mounting to valve touch up any possible damages to paint finish For butterfly valves the recommended mounting position is end position CLOSED Prior to mounting bring the part turn actuator to the mechanical end stop CLOSED by turning the handwheel clockwise For ball valves the recommended mounting position is end position OPEN Prior to mounting bring the part...

Page 9: ...ning clockwise results in smaller turning counter clockwise results in larger swing angles Never remove the screws 21 2 figure B2 and 21 1 figure B3 completely because this will cause oil leakage Observe dimension Tmin subclause 8 3 Check O ring in screw plug and replace if damaged Replace and fasten screw plug 22 1 figure B1 9 Part turn actuators SG 03 3 SG 04 3 Operation instructions with AUMATI...

Page 10: ...counter clockwise for end position OPEN If necessary remove screw plug 22 2 figure B2 and adjust mechanical end stop at hex socket head cap screw 21 2 figure B2 Check O ring in screw plug and replace if damaged Replace and fasten screw plug 22 2 8 3 Setting values for mechanical end stops 10 Part turn actuators SG 03 3 SG 04 3 with AUMATIC AC 01 1 Operation instructions T T m in T min T Fig B4 top...

Page 11: ...ontrols AUMATIC is 100 m 9 1 Connection with AUMA plug socket connector Check whether type of current supply voltage and frequency correspond to motor data refer to name plate at motor AUMATIC Loosen bolts 26 01 figure C2 and remove plug cover 26 0 Loosen screws 26 2 5 and remove socket carrier 26 2 from plug cover 26 0 Insert cable glands suitable for connecting cables Enclosure protection IP 67 ...

Page 12: ...ical interfaces are checked for compatibility 9 6 Type of seating The limitation of travel is realised via limit switches in both end positions A torque sensor is not available A torque seating is not permissible The set type of seating can be checked via the parameters OPEN POSITION and CLOSED POSITION page 27 For further information regarding the type of seating see also page 55 subclause 16 9 9...

Page 13: ...direction CLOSED Press down and turn setting spindle A figure E1 with screw driver 5 mm in direction of arrow thereby observe switch cam B While a ratchet is felt and heard the switch cam B moves 90 every time When switch cam B is 90 from the switch continue turning slowly When the switch cam B snaps and trips the switch stop turning and release setting spindle If you override the tripping point i...

Page 14: ...at the setting process 11 Setting of mechanical position indicator Place indicator disc on shaft Move valve to end position CLOSED Turn lower indicator disc figure E2 until symbol CLOSED is in alignment with the mark on the cover figure E3 Move actuator to end position OPEN Hold lower indicator disc in position and turn upper disc with symbol OPEN until it is in alignment with the mark on the cove...

Page 15: ...OPEN POSITION The LED signals described here are standard settings Deviating from this individual LED s can also signal another information see page 18 If the end positions are not set correctly the limit switching must be set anew as described on page 13 When end positions are set correctly perform a test run in motor operation as described below Set selector switch figure G3 to position LOCAL I ...

Page 16: ...14 clause 11 Clean sealing faces at cover and housing check whether O ring is in good condition Apply a thin film of non acidic grease to the sealing faces Fit and fasten switch compartment cover 14 Setting of electronic position transmitter RWG option For an AUMATIC on wall bracket After mounting the part turn actuator to the valve check setting by measuring the output current see subclause 14 1 ...

Page 17: ...e Turn back potentiometer R6 0 until a residual current of approx 0 1 mA is reached Move valve to end position OPEN Set trimmer potentiometer R5 max to end value 16 mA Move valve to end position CLOSED Set potentiometer R5 max from 0 1 mA to initial value 4 mA This results in a simultaneous shift of the end value by 4 mA so that the range is now 4 20 mA Approach both end positions anew and check s...

Page 18: ... commands OPEN STOP CLOSE and Reset Selector switch in position OFF Indication and change of parameters indication of status and diagnosis information Selector switch in position REMOTE Indication of parameters indication of status and diagnosis information 15 4 2 LED indications Five local LEDs figure Q2 indicate different signals see page 28 Parameter LED1 to LED 5 LOCAL CONTROLS 18 Part turn ac...

Page 19: ...15 5 Press push button scroll The triangles in the display show the direction of the scrolling Confirm selection To reach a new menu or a subgroup Load the new selection with the push button Confirm selection Select group S M or D After the AUMATIC is switched on the status indication S0 is shown on the display Change from the group S Status indications S0 S1 S2 S3 to the group M Menu indications ...

Page 20: ... Line 4 shows the current status of the actuator example OPEN POSITION Actuator is in end position OPEN RUNNING OPEN Actuator runs in position OPEN For further information regarding status page S0 see page 25 Status page S1 figure S1 1 Faults are indicated here For further information regarding status page S1 see page 26 Faults interrupt or prevent an operation see pages 25 26 and 59 20 Part turn ...

Page 21: ...C is done in the menu indications Furthermore the operating data and the electronic name plate are situated here To change from the status indication group S to the menu indication group M Press push button and hold it for approx 2 seconds until the group M0 appears To go back to the status indications Press push button briefly once The following example shows how to scroll within the menu indicat...

Page 22: ...0000 If after having entered a valid password no input is received over a longer period of time approx 10 min the AUMATIC reverts back to status indication S0 automatically 22 Part turn actuators SG 03 3 SG 04 3 with AUMATIC AC 01 1 Operation instructions C C ENTER PASSWORD 0 EDIT OK C ESC 1st step Press push button to release 1st digit ENTER PASSWORD 5 EDIT OK C ESC 2nd step Press push button to ...

Page 23: ...setting In case of fault the logging of operating data makes a quick error diagnosis possible Electronic name plate M3 The electronic name plate menu M3 provides information about the order data Information such as Order data M30 Product data M31 are necessary for enquiries in the factory Project and user specific data are freely definable and can be entered by the user Project data M32 Service in...

Page 24: ...potentiometer or RWG DC DP1 hardware version For detailed information about the individual subgroups see page 48 ff 15 6 Checking for software version After connecting the supply voltage the software version is indicated for approx 3 seconds on the display Enquiries for the software version can also be placed via the electronic name plate page 43 menu M3 PRODUCT DATA 15 7 Fieldbus interface In add...

Page 25: ... CLOSE STOP OPEN STOP CLOSE 3rd line Actuator position E2 Actual value of the actuator position only in case of an actu al value transmitter e g potentiometer or RWG 4th line Current status only if no faults or warnings have occurred If faults or warnings occur these signals are indicated in the 4th line RUNNING OPEN Actuator runs logically OPEN remains set during operation pau ses RUNNING CLOSE A...

Page 26: ...or an operation between end position OPEN and end position CLOSED has been exceeded see parameters MONITOR TRIGGERS menu M40 Help Set operating time according to the real operating time check if end position switches trip correctly check actuator mechanics STARTS DUTY The set value for max cycles h or max running time h have been exceeded Help Check modulating behaviour increase dead time reduce n...

Page 27: ...INGS M11 SEATING MODE OPEN POSITION M11X0 0 0 LIMIT Switching off in end positions only limit seating permitted see page 55 subclause 16 9 1 TORQUE CLOSED POSITION M11X1 0 0 LIMIT 1 TORQUE M13 LOCAL CONTROLS MAINTAINED LOCAL M13X0 3 0 OFF Push to run operation or self retaining in operation mode LOCAL Push to run OFF see page 55 subclause16 10 1 OPEN 2 CLOSED 3 OPEN CLOSE STOP 4 OPEN CLOSE NO STOP...

Page 28: ...ED Signal assignment for LED V1 on local controls see also page 18 1 CLOSED POSITION 2 OPEN POSITION 3 RUNNING CLOSE 4 RUNNING OPEN 5 ACTUATOR MOVING 6 LSC WSR 7 LSO WOEL 8 TSC DSR not available 9 TSO DOEL not available 10 THERMO FAULT 11 TORQUE FAULT CLOSE not available 12 TORQUE FAULT OPEN not available 13 TORQUE FAULT GEN not available 14 SETPOINT E1 LOSS 15 FEEDBACK E2 LOSS 16 SPEED E3 LOSS 17...

Page 29: ...33 WARNING IND 34 NOT READY IND 35 SETPOINT REACHED 36 LOSS OF PHASE 37 I O1 ANALOG IN2 LOSS 38 I O1 ANALOG IN1 LOSS LED 2 LOCAL CONTROLS M13X3 11 0 38 Signal assignment for LEDs V2 to V5 on local controls see also page 18 Value texts 0 38 as parameter LED 1 LOCAL CONTROLS page 28 LED 3 LOCAL CONTROLS M13X4 10 0 38 LED 4 LOCAL CONTROLS M13X5 12 0 38 LED 5 LOCAL CONTROLS M13X6 31 0 38 M14 I O 1 MAI...

Page 30: ...ay is not operated 1 CLOSED POSI TION Signal LSC WSR 2 OPEN POSITION Signal LSO WOEL 3 RUNNING CLOSE Actuator runs CLOSE 4 RUNNING OPEN Actuator runs OPEN 5 ACTUATOR MOVING Actuator is running from LOCAL REMOTE or in manual operation without position transmitter only the LOCAL or REMOTE operati on is indicated 6 LSC WSR Limit switch CLOSE operated 7 LSO WOEL Limit switch OPEN operated 8 TSC DSR no...

Page 31: ...on mode SETPOINT active 25 INTERMED POS 1 Signalising of the intermediate positions 1 to 4 Signal behaviour according to parameters POS 1 CONTROL to POS 4 CONTROL pages 34 to 36 26 INTERMED POS 2 27 INTERMED POS 3 28 INTERMED POS 4 29 STEPPING MODE Programmed stepping range pa rameter START STEP STOP STEP page 33 has been reached 30 CLOSING BLINK The signal curve is according to the optical signal...

Page 32: ... 0 Delay time in s see page 53 subclause 16 5 1200 0 FAILURE POSITION M15X2 0 0 FAIL AS IS Behaviour of the actuator in case of a failure see page 53 1 FAIL CLOSE 2 FAIL OPEN 3 FAILTOPRESET PRESET POSITION M15X3 0 0 Position in percent at which the actuator stops 100 0 FAILURE SOURCE M15X4 1 0 SETPOINT E1 Failure source 1 E1 OR E2 FEEDBACK 2 BUS INTERFACE Only with bus interface M16 EMERGENCY MODE...

Page 33: ...f the tra vel 99 9 STOP STEP OPEN M17X4 1000 1 0 End of stepping mode in directi on OPEN in percent of the tra vel 100 0 DIRECTION CLOSE M17X5 0 0 OFF Stepping mode in direction CLOSE see page 54 subclause 16 7 1 REMOTE ONLY 2 LOCAL ONLY 3 REMOTE AND LOCAL ON TIME CLOSE M17X6 10 1 0 Running time in s in direction CLOSE 300 0 OFF TIME CLOSE M17X7 50 1 0 Pause time in s in direction CLOSE 300 0 STAR...

Page 34: ...ate position 1 100 0 POS 1 BEHAVIOUR M1CX1 0 0 NO STOP Operation behaviour upon rea ching the intermediate position 1 see also page 56 subclause16 11 1 STOP OPENING DIR 2 STOP CLOSING DIR 3 STOP BOTH DIR POS 1 SELECTOR SW M1CX2 0 0 OFF Switch off intermediate position 1 or assign it to a specific operati on mode 1 REMOTE ONLY 2 LOCAL ONLY 3 REMOTE AND LOCAL POS 1 CONTROL M1CX3 0 0 NOT USED Signal ...

Page 35: ... percent of the inter mediate position 3 100 0 POS3 BEHAVIOUR M1CX9 0 0 NO STOP Operation behaviour upon rea ching the intermediate position 3 see also page 56 subclause 16 11 1 STOP OPENING DIR 2 STOP CLOSING DIR 3 STOP BOTH DIR POS3 SELEC TOR SW M1CXA 0 0 OFF Switch off intermediate position 3 or assign it to a specific operati on mode 1 REMOTE ONLY 2 LOCAL ONLY 3 REMOTE AND LOCAL POS3 CONTROL M...

Page 36: ...only be viewed and changed after having entered the currently valid password 1999 M1E PROFIBUS DP21 SLAVE ADDRESS M1EX0 2 0 Slave address of the DP2 sub assembly 125 REDUNDANCY M1EX1 0 0 OFF DP2 bus redundancy 1 ON TX ACTIVE CHANNEL 2 ON TX BOTH CHANNELS CHANNEL CHECK TIME M1EX2 5 0 5 0 DP2 channel check time in s 600 0 M1F MODBUS 12 BAUD RATE M1FX1 5 0 300 BAUD Modbus 1 Baud rate selection 1 600 ...

Page 37: ... M1G MODBUS 22 BAUD RATE M1GX1 5 0 300 BAUD Modbus 2 Baud rate selection 1 600 BAUD 2 1200 BAUD 3 2400 BAUD 4 4800 BAUD 5 9600 BAUD 6 19200 BAUD 7 38400 BAUD PARITY M1GX2 1 0 NO 2 STOP BITS Modbus 2 Parity selection 1 EVEN 1 STOP BIT 2 ODD 1 STOP BIT CONNECT CONTROL TIME M1G03 3 0 0 1 Modbus 2 connection control time in s 25 5 SLAVE ADDRESS M1GX4 247 1 Modbus 2 Slave address 247 REDUNDANCY M1GX5 0...

Page 38: ...1HX0 0 0 Selection from 4 process repre sentations 3 BYTE 5 0 CONFIG M1HX1 1 0 NOT USED Designation of the freely defina ble bit 0 in process representati on 1 CLOSED POSI TION 2 OPEN POSITION 3 RUNNING CLOSE 4 RUNNING OPEN 5 ACTUATOR MOVING 6 LSC WSR 7 LSO WOEL 8 TSC DSR 9 TSO DOEL 10 THERMAL FAULT 11 TORQUE FAULT CLOSE not available 12 TORQUE FAULT OPEN not available 13 TORQUE FAULT GEN not avai...

Page 39: ...Subgroup Parameter name Sub menu Standard value Min M ax Valuetext Note M1H IN PROC IMAGE 13 BYTE 5 0 CONFIG M1HX1 1 27 INTERMED POS 3 28 INTERMED POS 4 29 STEPPING MODE 30 CLOSING BLINK 31 OPENING BLINK 32 FAULT IND 33 WARNING IND 34 NOT READY IND 35 SETPOINT REACHED 36 LOSS OF PHASE 37 I O1 ANALOG IN2 LOSS 38 I O1 ANALOG IN2 LOSS 39 SELECTOR NOT REMOTE 40 WRONG COMMAND 41 INTERNAL FAULT 42 PE FA...

Page 40: ...IG IN 1 BUS1 53 DIG IN 2 BUS1 54 DIG IN 3 BUS1 55 DIG IN 4 BUS1 BYTE 5 1 CONFIG M1HX2 2 0 55 Configuration 0 to 55 Value text as parameter BIT0 CONFIGURATION page 38 ff BYTE 5 2 CONFIG M1HX3 21 0 55 BYTE 5 3 CONFIG M1HX4 11 0 55 BYTE 5 4 CONFIG M1HX5 12 0 55 BYTE 5 5 CONFIG M1HX6 36 0 55 BYTE 5 6 CONFIG M1HX7 34 0 55 BYTE 5 7 CONFIG M1HX8 2 0 FAULT GROUP 1 Configuration fault byte 5 bit 7 process ...

Page 41: ...presentation Value texts from 0 to 55 as parameter BIT0 CONFIGURATION page 38 ff BYTE 6 1 CONFIG M1HXB 49 0 55 BYTE 6 2 CONFIG M1HXC 29 0 55 BYTE 6 3 CONFIG M1HXD 0 0 55 BYTE 6 4 CONFIG M1HXE 5 0 55 BYTE 6 5 CONFIG M1HXF 78 0 55 BYTE 6 6 CONFIG M1HXG 47 0 55 BYTE 6 7 CONFIG M1HXH 46 0 55 M1I IN PROC IMAGE 24 BYTE ORDER PATTERN M1IX0 0 0 Selection from 4 process repre sentations 3 BYTE 5 0 CONFIG M...

Page 42: ...freely defi nable byte 2 bit 0 to bit 7 in pro cess representation 2 for bus 2 interface Value texts from 0 to 55 as para meter BIT0 CONFIG page 38 ff BYTE 6 1 CONFIG M1IXB 49 0 55 BYTE 6 2 CONFIG M1IXC 29 0 55 BYTE 6 3 CONFIG M1IXD 0 0 55 BYTE 6 4 CONFIG M1IXE 5 0 55 BYTE 6 5 CONFIG M1IXF 78 0 55 BYTE 6 6 CONFIG M1IXG 47 0 55 BYTE 6 7 CONFIG M1IXH 46 0 55 M1J REACTION MONITORING REACTION TIME M18...

Page 43: ...TS RUN2 M20K 0 Max time section during which a starts running time warning was signalled see page 57 WRN STARTS RUN2 M2XL 0 reset to 0 possible see page 57 TOTAL NO POWER ON M20M 0 Number of starts in the complete lifetime NO POWER ON M2XN 0 reset to 0 possible M3 EL NAME PLATE M30 ORDER DATA COMMISS NO AUMATIC M3000 set in the factory COMMISS NO ACTUATOR M3001 KKS NO M3002 VALVE NO M30X3 adjustab...

Page 44: ...2 1 0 VIEW NOT ENABLED Logging of operating data ON OFF 1 VIEW ENABLED EL NAME PLATE M40X3 1 0 VIEW NOT ENABLED Electronic name plate ON OFF 1 VIEW ENABLED STEPPING MODE M40X4 0 0 VIEW NOT ENABLED Stepping mode ON OFF 1 VIEW ENABLED INTERMED POSITION M40X5 0 0 VIEW NOT ENABLED Indication of parameters Intermediate positions ON OFF 1 VIEW ENABLED MONITOR TRIGGERS M40X6 1 0 FUNCTION NOT ACTIVE Indic...

Page 45: ...ion of 0 20 mA RWG 3 4 20MA Position of 0 20 mA RWG 4 MWG not available TORQUE E6 M4103 2 0 OFF no torque monitoring 1 LOGIC ANALOG IN1 not available 2 MWG LIMIT TORQUE SWITCH M4104 1 0 INPUTS NC LSC LSO are NC contacts 1 MWG not available 2 INPUTS NO not available REVERSING TIME M4105 300 100 Reversing prevention in ms 1000 I O STACK 1 M4106 0 0 NONE No interface available 1 I O Parallel Interfac...

Page 46: ...ogue output 1 of the parallel interface 4 20 mA I O1 ANALOG OUT2 M410C 2 0 NOT USED 1 POSITION E2 Analogue output 2 assigned to actual position signal 2 TORQUE E6 not available I O1 ANALOG OUT2 TYPE M41XD 0 0 20 mA not available 4 20 mA I O1 ANLOG IN1 START M41XH 0 0 not available 20 0 I O1 ANLOG IN1 END M41XI 20 0 0 20 0 I O1 ANLOG IN2 START M14XJ 0 0 not available 20 0 I O1 ANLOG IN2 END M41XK 2...

Page 47: ...ocal controls 1 BUS Only via bus 2 BUS AUTO LO CAL Automatically in case of loss of bus on LOCAL 3 BUS AUTO FERN on REMOTE 4 BUS AUTO on LOCAL and REMOTE 5 I O via release input MB1 ANLOG IN1 START M41XX 0 0 not available 20 0 MB1 ANLOG IN1 END M41XY 20 0 0 20 0 MB1 ANLOG IN2 START M41XZ 0 0 not available 20 0 MB1 ANLOG IN2 END M41XA 20 0 0 20 0 MB2 ANLOG IN1 START M41Xb 0 0 not available 20 0 MB2...

Page 48: ...rt up Help Check wiring diagram and MOTOR PROTECTION M4108 Check TMS tripping device SELECTOR SWITCH The selector switch recognition is defective no Hall sensor is tripped or more than one Hall sensor is tripped Help Check local control board check me chanical attachment of the local controls in the housing OUTPUT TRANSISTOR The output of the of the run commands to the relay board is defective hel...

Page 49: ...ne 4 the value in end position OPEN D8 RWG VALUE If an RWG is installed the RWG s current values are displayed here in line 2 the value in end position CLOSED in line 3 the current value and in line 4 the value in end position OPEN DC DP1 HRDWR VER 1 Hardware version of the Profibus DP interface DD DP1 SFTWR VER 1 Software version of the Profibus DP interface DE DP1 BUS STATUS 1 BAUD SEARCH The Pr...

Page 50: ...nterface has received a Global Control CLEAR telegram In this state the actuator can not be operated from REMOTE DATA WITH LENGTH 0 The Profibus DP interface receives data with length 0 FailSafe telegrams CHANNEL 2 ACTIVE The Profibus DP interface communicates via the second channel DK MODBUS1 HRDWR VER DL MODBUS1 SFTWR VER DM MODBUS1 BUS STATUS DATA EX The Modbus interface is currently exchanging...

Page 51: ...page 20 subclause 15 5 3 16 1 Operation mode OFF Selector switch figure P2 on the local controls is in position 0 No open close or modulating operation is possible The input signal EMERGENCY see page 52 subclause 16 4 is ignored i e no emergency operation is performed Afterwards the push buttons can also be used for menu control For more information concerning the operation see page 19 subclause 1...

Page 52: ...ERGENCY position by removal of the signal EMERGENCY see wiring diagram ACP KMS TP As the signal EMERGENCY works active low 24 V must be supplied to contact XK Pin 1 in the normal state An emergency operation is performed when the signal is interrupted An EMERGENCY operation is performed either in selector switch position LOCAL or REMOTE or only in REMOTE parameter EMERGENCY MODE page 32 No emergen...

Page 53: ...ASS page 32 16 5 Operation mode SAFETY The operation mode FAILURE enables an initiation of safety operations in case of cable break The following signals are monitored for cable break Input signal E2 actual position value for example Monitoring E2 potentiometer in actuator Cable break is recognised Monitoring E2 electronic position transmitter RWG 4 20 mA in actuator E2 lower than 3 7 mA cable bre...

Page 54: ...e different signals of the signal relays 1 to 5 are described on pages 30 to 32 16 7 Stepping mode With stepping mode the operating time can be increased for the entire or any portion of the valve travel see figure P8 Stepping mode is possible via the operation modes LOCAL REMOTE and SETPOINT Stepping mode can be activated independently for each direction OPEN and CLOSE parameter DIRECTION OPEN an...

Page 55: ...page 27 menu M11 Parameter CLOSED POSITION page 27 menu M11 The parameters OPEN POSITION and CLOSED POSITION may only be set to LIMIT 16 10 Push to run operation or self retaining Push to run operation Actuator only runs in direction OPEN or CLOSE while a run command is issued When the run command is removed the actuator stops Self retaining Actuator runs in direction OPEN or CLOSE after a run com...

Page 56: ...s Pos Plain text Reaction of the actuator upon reaching an intermediate position 0 NO STOP no intermediate stop 1 STOP OPENING DIR Actuator stops during operation in direction OPEN upon having reached the intermediate position Actuator only runs after a new run command is issued 2 STOP CLOSING DIR Actuator stops during operation in direction CLOSE upon having reached the intermediate position Actu...

Page 57: ...r hour is set in the factory depending on the actuator type This monitoring function signalises the occurrence of the monitored event The actuator is not stopped An exceeding is also logged in the operating data counters WRN STARTS RUN1 and WRN STARTS RUN2 page 43 WRN STARTS RUN1 contains the total of all time sections during which a starts running time warning was signalled WRN STARTS RUN2 contai...

Page 58: ...he reaction monitoring is set in the factory parameter REACTION MONITORING page 44 16 13 Running indication blinker A signal can be sent to the control station via the signal relays 1 to 5 indicating whether and in which direction the actuator is running Parameter signal relay 1 to 5 OPENING BLINK and CLOSING BLINK pages 30 to 32 At the local controls the LEDs can indicate whether and in which dir...

Page 59: ...ng of the AUMATIC warnings are signalised by the fault relay see page 30 parameter ALARM CONTACT 17 3 Problems with position feedback indication E2 from actuator Check parameter FEEDBACK E2 M4101 Value must correspond to the installed position transmitter Check parameter I O1 ANALOG OUT1 M410A Value must correspond to wiring diagram Check parameter I O1 ANALOG OUT1 TYPE M410B Value must correspond...

Page 60: ... When exchanging the fuses only fuses with the same values must be used 1F1 1F2 Contactor variant Primary fuses power supply unit F3 Internal 24 V DC supply F4 Internal 24 V AC supply optional 115 V AC Heater tripping device for PTC thermistors control reversing contactors F5 Automatic reset fuse short circuit protection for external 24 V DC supply for customer This fuse is located on the power su...

Page 61: ...applying the torques given in table 3 page 9 The gear housing is filled with lubricant in the factory This filling lasts for several years of service 20 Disposal and recycling AUMA actuators have an extremely long lifetime However there will come a time when you have to replace them Our actuators have a modular design and may therefore easily be disassembled separated and sorted according to mater...

Page 62: ...tions 62 Sample name plate Actuator type Commission number Works number Output speed angle Max torque in CLOSE OPEN Lubricant Temperature range 502 0 503 0 507 0 S1 501 0 015 1 539 0 S1 576 1 525 0 559 0 058 0 505 0 506 0 504 0 542 0 500 0 553 0 560 1 S1 557 0 566 1 577 1 566 0 556 1 567 1 567 1 556 0 577 1 558 0 ...

Page 63: ...embly 504 0 Socket for motor Sub assembly 505 0 Pin for controls Sub assembly 506 0 Pin for motor Sub assembly 507 0 Plug cover Sub assembly 525 0 Coupling Sub assembly 539 0 Screw plug Sub assembly 542 0 Handwheel Sub assembly 553 0 Mechanical position indicator Sub assembly 556 0 Potentiometer for position transmitter Sub assembly 556 1 Potentiometer without slip clutch Sub assembly 557 0 Heater...

Page 64: ...1 1 64 Part turn actuators SG 03 3 SG 04 3 with AUMATIC AC 01 1 Operation instructions Sample name plate Controls type max power Commission number Works number Terminal plan Wiring diagram Voltage enclosure protection Control voltage ...

Page 65: ...entation No Designation Type 001 0 Housing Sub assembly 002 0 Local controls Sub assembly 002 3 Local controls board 006 0 Power supply Sub assembly 008 1 Interface board 009 0 Logic board Sub assembly 011 1 Relay board 500 0 Cover Sub assembly 501 0 Socket carrier complete with sockets Sub assembly 502 0 Pin carrier without pins Sub assembly 503 0 Socket for controls Sub assembly 504 0 Socket for...

Page 66: ...24 Declaration of Conformity and Declaration of Incorporation 66 Part turn actuators SG 03 3 SG 04 3 with AUMATIC AC 01 1 Operation instructions ...

Page 67: ... plate 62 64 Number of starts 57 O OFF time 54 Open close operation 52 Operating time stepping mode 54 Operation modes 51 LOCAL 52 OFF 51 REMOTE open close operation 52 Operational data 23 P Parking frame 12 Password 22 Pause time 54 Plug socket connector 11 Position feedback analogue 55 Position indicator 14 Position transmitter RWG 16 Potentiometer 16 Push to run operation 55 R Release of the lo...

Page 68: ...7 Sintra Tel 351 2 1910 95 00 Fax 351 2 1910 95 99 industra tyco valves com MEGA Endüstri Kontrol Sistemieri Tic Ltd Sti TR 06810 Ankara Tel 90 312 217 32 88 Fax 90 312 217 33 88 megaendustri megaendustri com tr www megaendustri com tr CTS Control Limited Liability Company UA 02099 Kiyiv Tel 38 044 566 9971 8427 Fax 38 044 566 9384 v_polyakov cts com ua Africa AUMA South Africa Pty Ltd ZA 1560 Spr...

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