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Actuator controls

AC(V) 01.2/AC(V)ExC 01.2 Profibus DP

Summary of Contents for AC(V) 01.2

Page 1: ...Actuator controls AC V 01 2 AC V ExC 01 2 Profibus DP Device integration Manual...

Page 2: ...mode 7 2 4 Bus access 7 2 5 Functionality 8 2 6 Protective functions 8 2 7 Device types 9 3 Commissioning 9 3 1 Introduction 10 3 2 Parameter setting 11 3 3 Bus address slave address 11 3 4 Configuri...

Page 3: ...with time stamp 53 5 Description of the Profibus DP board 53 5 1 Indications indication and diagnostic LEDs 55 6 Corrective action 55 6 1 Troubleshooting 56 6 2 Diagnostics 58 7 Technical data 58 7 1...

Page 4: ...the device surface must be excluded at any time since they will lead to propagating brush discharges and therefore to ignition of a potentially explosive atmosphere This also applies to fireproof coat...

Page 5: ...ently hazardous situation with a high level of risk Failure to observe this warning results in death or serious injury Indicates a potentially hazardous situation with a medium level of risk Failure t...

Page 6: ...ning of hot surfaces e g possibly caused by high ambient temperatures or strong direct sunlight Electrical voltage Hazardous voltage Warning of electric shock At some devices the warning sign addition...

Page 7: ...central control devices such as a PLC or PC communicate via a fast serial connection with peripheral field devices such as input output devices valves and actuators Data exchange among these field de...

Page 8: ...ssages are transmitted with Hamming Distance HD 4 Watchdog timer at DP slaves Access protection for the inputs outputs of DP slaves Sync and Freeze Process data exchange monitoring with configurable t...

Page 9: ...ect station addresses were connected to the bus This ensures a high security against configuration errors The PNO manages the ID numbers together with the device master data GSD AUMA actuators with ac...

Page 10: ...me base 1 ms Connection monitoring time of the Profibus DP communication TWD 1 or 10 ms depending on WD_Base x WD factor 1 x WD factor 2 MinTSDR Minimum response time of the actuator in TBit ID no ID...

Page 11: ...ice with the address 126 default value may be connected to Profibus DP A new bus address may be assigned to the actuator using the SAP 55 Service Access Point Set Slave Address For redundant version a...

Page 12: ...ration telegram to each DP slave If parameters and configuration are correct the DP slave enters the Data Exchange mode to exchange process data between controls and slave Then the DP master can contr...

Page 13: ...n Fahrbefehl ber die Drucktaster der Ortssteuerstelle oder den Feldbus in Richtung AUF durchgef hrt Fieldbus OPEN oder Fieldbus SETPOINT Prozessabbild Ausgang Dieses Bit bleibt auch bei Fahrpausen ges...

Page 14: ...Intermediate pos 3 Intermediate position 4 reached Intermediate pos 4 34 Bit Intermediate pos 4 Intermediate position 5 reached Intermediate pos 5 35 Bit Intermediate pos 5 Intermediate position 6 re...

Page 15: ...an option to generate the 115 V AC supply for the customer IE 24 V AC 65 Bit 24 V AC internal The 24 V DC auxiliary voltage e g for supply of the control outputs is outside the supply voltage limits 2...

Page 16: ...multaneously or Remote CLOSE Remote OPEN and Remote SETPOINT simultaneously or that the max value for a setpoint position has been exceeded setpoint position 1 000 Wrong oper cmd 98 Bit Wrong operatio...

Page 17: ...nput AIN 1 129 u16 Input AIN 1 Analogue input 2 Input AIN 2 130 u16 Input AIN 2 Torque in direction CLOSE unit in Torque CLOSE 131 u16 Torque CLOSE Torque in direction OPEN unit in Torque OPEN 132 u16...

Page 18: ...ose DP V2 time stamp of End position CLOSED signal activated Text 1 enable DP V2 time stamp of End position OPEN signal deactivated Text 0 disable 4 TS End Position Open DP V2 time stamp of End positi...

Page 19: ...MERGENCY behaviour The actuator quits the Fail Safe state as soon as valid telegrams with the data length 0 are received Furthermore the Global Control Clear GC Clear master telegrams can also be used...

Page 20: ...er 10 Octets Manufacturer specific I M Block 2 Octets MANUFACTURER_ID 20 Octets ORDER_ID 16 Octets SERIAL_NUMBER 2 Octets HARDWARE_REVISION 4 Octets SOFTWARE_REVISION 2 Octets REVISION_COUNTER 2 Octet...

Page 21: ...the master controls to read the state of the slave actuator 4 1 1 Process representation input default process representation Grey bits are collective signals They contain the results of a disjunctio...

Page 22: ...22 Actuator controls Description of the data interface AC V 01 2 AC V ExC 01 2 Profibus DP...

Page 23: ...cannot be operated from REMOTE The actuator can only be operated via the local controls 1 22 Bit Not ready RE MOTE Not ready REMOTE 3 In bytes 13 and 14 no signals are active all bits are set to 0 0...

Page 24: ...rque sw CLOSED 7 No signal 0 Bytes 3 and 4 Actual position Byte 3 high byte byte 4 low byte If a position transmitter potentiometer RWG EWG or MWG is installed in the actuator bytes 3 and 4 are used t...

Page 25: ...als are invalid Contains the result of a disjunction OR operation of all bits of byte 23 Failure 1 16 Bit Failure NAMUR failure 6 In all bits of byte 23 no signals are active all bits are set to 0 0 C...

Page 26: ...gnal 0 Intermediate position 6 reached 1 36 Bit Intermediate pos 6 Intermediate pos 6 5 No signal 0 Intermediate position 7 reached 1 37 Bit Intermediate pos 7 Intermediate pos 7 6 No signal 0 Interme...

Page 27: ...ion commands were received simultaneously via Profibus DP e g Remote OPEN and Remote CLOSE simultaneously or Remote CLOSE Remote OPEN and Remote SETPOINT simultan eously or that the max value for a se...

Page 28: ...ption Value Prm Text Def GSD file Designation process representation Bit Incorrect configuration i e the current setting of the actu ator controls is invalid 1 72 Bit Configuration error Configuration...

Page 29: ...e warning CLOSE ex ceeded 1 125 Bit Torque wrn CLOSE Torque wrn CLOSE 4 No signal 0 Warning Limit value for Torque warning OPEN exceeded 1 124 Bit Torque wrn OPEN Torque wrn OPEN 5 No signal 0 Warning...

Page 30: ...ning Loss of signal analogue input 1 1 91 Bit Wrn input AIN 1 Wrn input AIN 1 3 No signal 0 Collective signal 15 Internal warning 1 70 Bit Internal warn ing Internal warning 4 No internal warning 0 Wa...

Page 31: ...Bit No signal reserved 0 No signal reserved 1 No signal reserved 2 No signal reserved 3 No signal reserved 4 No signal reserved 5 No signal reserved 6 Collective signal 03 Contains the result of a dis...

Page 32: ...0 The safety function indications via fieldbus are for information only and must not be used as part of a safety function The I O signals of the SIL module must be used for this purpose 1 Byte 26 Out...

Page 33: ...le operating time for an operation OPEN CLOSE exceeded 1 63 Bit Operat time warning Op time warning 7 No signal 0 Byte 28 Out of specification 4 Table 23 Byte 28 Out of specification 4 Description Val...

Page 34: ...fieldbus status Table 25 Byte 31 Status fieldbus Description Value Prm Text Def GSD file Designation process representation Bit Channel 1 is the active operation command channel 1 99 Fieldbus Channel...

Page 35: ...tive1 4 No signal 0 No signal reserved 4 No signal reserved 5 No signal reserved 6 No signal reserved 7 The safety function indications via fieldbus are for information only and must not be used as pa...

Page 36: ...cription Value Designation process representation Bit Operation command in direction OPEN 1 Fieldbus OPEN 0 No command 0 Operation command in direction CLOSE 1 Fieldbus CLOSE 1 No command 0 36 Actuato...

Page 37: ...bit 2 Fieldbus SETPOINT Condition Position transmitter potentiometer RWG EWG or MWG installed in the actuator If the setpoint is 0 per mil the actuators runs to the end position CLOSED it runs to the...

Page 38: ...her intermediate position In this case the actuator continues running until the selected intermediate position has been reached Example Operation from position 5 to 7 without stopping at position 6 Ta...

Page 39: ...p at any position CW 0x90 Position 1 is approached in clockwise direction CW CW Position 1 0x91 Position 2 is approached in clockwise direction CW CW Position 2 0x92 Position 3 is approached in clockw...

Page 40: ...1 The digital outputs Fieldbus DOUT 1 DOUT 6 of the fieldbus interface can be used as commands for the output contacts For this the outputs of the output contacts have to be assigned with the signals...

Page 41: ...om the cyclic DP V0 process data exchange the Profibus DP V1 services can establish an additional acyclic communication via the fieldbus Actuator controls with activated Profibus DP V1 services grant...

Page 42: ...edundant behaviour according to AUMA redundancy This redundancy type can be selected if the DCS does not support Profibus DP V2 redundancy according to Profibus DP guideline 2 212 but a redundant stru...

Page 43: ...tiated both via the active and the passive channel Automatic change over to another channel is performed if either the communication of the active channel fails or if Fail Safe telegrams telegrams wit...

Page 44: ...nel Changing channels does not result in a loss of data If neither of the channels exchange process data with the controls or if both channels receive Fail Safe telegrams telegrams with the data lengt...

Page 45: ...nnels exchange process data with the controls or if both channels receive Fail Safe telegrams telegrams with the data length 0 or Global Control Clear GC Clear telegrams the set failure behaviour or E...

Page 46: ...DP V1 services of the engineering stations DPM2 master class 2 are only supported by the primary channel Furthermore a distinction is made between two configuration types within the Profibus DP V2 re...

Page 47: ...e type 0x02 PrmCmd parameter com mand for DP V2 redund ancy 0 1 0 0 0 0 0 0 2 Slot 0 0 0 0 0 0 0 0 3 Specifier Reserved Sequence number 4 Function Res Primary Re quest Stop MSAC1S Start MSAC1S Check P...

Page 48: ...in events within the actuator can be marked with a time stamp The event is sent to the master using an alarm signal the master then reads the event with time stamp from the actuator Figure 5 Time sync...

Page 49: ...mp are part of the AUMA user parameters transmitted to the actuator during communication startup The time stamp is activated via byte 2 of the parameters Table 35 Parameters of the time stamp Remark B...

Page 50: ...am indicating the precise time when the time event was sent Table 37 Clock Value telegram Remark Bit Byte 0 1 2 3 4 5 6 7 Clock_value of Time_Event TE Seconds 2 31 0 since1 1 1900 0 00 00 or if value...

Page 51: ...ange 100 to 115 6 Number of indications within the data re cord value range 1 17 7 Type of data record Permanently assigned to 0x0D Delta_Trigger_Discrete 1 0 1 1 0 0 0 0 8 Read time stamped data The...

Page 52: ...f value 0x9DFF4400 since 7 2 2036 6 28 16 7 8 9 10 Split seconds 2 31 0 unit 1 2 32 seconds 11 12 13 14 Time stamp and redundancy Time stamped data is only sent via the primary channel During a channe...

Page 53: ...rofibus channel 1 active green CH1 Communication via channels 1 2 yellow DX2 Data Exchange channel 2 yellow BA2 Option for redundancy Illuminated in green if Profibus channel 2 is active DX1 If the LE...

Page 54: ...his state only Figure 8 Status LEDs RES RESET green DBG DEBUG green CAN CAN red RES Illuminated in green after Reset phase 3 3 V voltage supply is ok DBG Blinking in green after Reset phase 5 V voltag...

Page 55: ...k cable connection Wait Prm No communication between slave and master Possible causes and remedies Configuration data incorrect Correct configuration in master Configuration data not yet sent Send con...

Page 56: ...ofibus DP interface is waiting for correct parameter data Wait Prm The Profibus DP interface is waiting for correct configuration data Wait Cfg The Profibus DP interface is currently exchanging data w...

Page 57: ...s DP V2 SR DP V2 SR Redundancy activated according to Profibus DP V2 FR DP V2 FR General Profibus DP redundancy AUMA redundancy I AUMA redundancy I AUMA redundancy II AUMA redundancy II DP V1 function...

Page 58: ...ces during operation without affecting other devices is possible Network topology Twisted screened copper cable according to IEC 61158 Transmission medium EIA 485 RS 485 Profibus DP interface Possible...

Page 59: ...indication directional Torque switches OPEN CLOSED Limit switches OPEN CLOSED Manual operation by handwheel or via local controls Analogue 2 and digital 4 customer inputs Process representation input...

Page 60: ...8 Appendix 8 1 Proposed wiring diagram for external sensors 2 wire technology 60 Actuator controls Appendix AC V 01 2 AC V ExC 01 2 Profibus DP...

Page 61: ...8 2 Proposed wiring diagram for external sensors 3 wire technology 61 Actuator controls AC V 01 2 AC V ExC 01 2 Profibus DP Appendix...

Page 62: ...8 3 Proposed wiring diagram for external sensors 4 wire technology 62 Actuator controls Appendix AC V 01 2 AC V ExC 01 2 Profibus DP...

Page 63: ...length Description Data type 4 bytes Logical value BOOL 2 4 6 8 bytes Bit string BS8 16 32 64 4 bytes Process data DRVCMD4 2 bytes Value from the value list enum 1 2 4 bytes Integer values I8 16 32 2...

Page 64: ...7 Dansk 18 19 Suomi 20 21 Svenska 22 Ti ng Vi t 23 24 Eesti keel 25 Hrvatski 26 Lietuvi 27 Latvie u 28 Norsk 29 Sloven ina 30 Sloven ina 31 Srpski 32 33 Bahasa Indonesia 34 Bahasa Indonesia 35 0 MM DD...

Page 65: ...ess Parameters Type No Data length 60 bytes _ ORDER NO ACTUATOR _ R Order no actuator S20 4 1 _ SERIAL NO ACTUATOR _ R Serial no actuator S20 4 2 TPA R Wiring diag actuator S20 4 3 Table 47 Version De...

Page 66: ...Setting value Default Access Parameters Type No Data length 12 bytes 0 Function not active 1 R W Torque by pass enum 10 1 1 Function active Min 0 0 1 s 0 R W Torque by pass s U16 10 2 Max 50 0 1 s 0 F...

Page 67: ...R W Self retaining Remote II enum 12 2 1 OPEN 2 CLOSE 3 OPEN and CLOSE 4 OPEN CL w o STOP Table 54 Profibus DP Setting value Default Access Parameters Type No Data length 4 bytes Min 0 126 R W DP1 sl...

Page 68: ...tp U16 PRM_5116 Max 240 rpm Min 4 0 s 5 6 R W Target op time at setp U16 PRM_5139 Max 268 0 s Min 0 0 mA 0 0 R W Low limit target value U16 PRM_4957 Max 20 0 mA Min 0 0 mA 20 0 R W High limit target v...

Page 69: ...al loss beh enum 15 1 1 Immediately active 0 STOP 0 R W Failure operation enum 15 2 1 CLOSE 2 OPEN 3 Approach position 4 Execute last CMD 1 Fieldbus interface 4 R W Source enum 15 3 2 I O interface 4...

Page 70: ...By pass timer enum 16 8 1 On 0 Off 0 R W By pass operat profile enum 16 9 1 On 0 Off 0 R W By pass Interlock enum 16 10 1 On 0 Off 0 R W By pass Local STOP enum 16 11 1 On Min 0 0 1 s 10 R Delay time...

Page 71: ...a length 6 bytes 0 Function not active 0 R W Duty type monitoring enum 23 1 1 Function active Min 10 min 15 R W Perm run time U16 23 2 Max 60 min Min 1 1200 R W Permissible starts U16 23 3 Max 1800 Ta...

Page 72: ...num 66 1 1 End position test 0 OPEN 1 R W PVST behaviour enum 66 2 1 CLOSE Min 0 0 1 100 R W PVST stroke U16 66 3 Max 1000 0 1 Min 10 0 1 s 600 R W PVST monitoring Mmss01 66 4 Max 3000 0 1 s Min 1 0 1...

Page 73: ...84 NAMUR funct check 83 NAMUR out of spec 85 NAMUR mainten req 79 Fault 78 Warning 80 Not ready REMOTE 554 Operation pause active 560 Start stepping mode 603 Actuator running 539 Running LOCAL 540 Ru...

Page 74: ...T abort Table 67 Profibus Setting value Default Access Parameters Type No Data length 4 bytes 0 None 0 R W Redundancy enum 35 1 1 DP V2 SR 4 DP V2 FR 2 AUMA redundancy I 3 AUMA redundancy II 0 Tx acti...

Page 75: ...Handwheel switch enum 36 3 1 NC 2 NO 0 Function not active 0 R Heater monitor enum 36 4 1 Function active Min 600 0 1 s 3000 R Heating sys mon time U32 36 5 Max 36000 0 1 s Table 70 MWG Setting value...

Page 76: ...Nm Min 0 Nm 20 R Low limit T OPEN U16 37 19 Max 65535 Nm Min 0 Nm 100 R High limit T OPEN U16 37 20 Max 65535 Nm Min 100 150 R W Speed EMCY OPEN U16 PRM_5057 Max 200 Table 71 Potentiometer Setting val...

Page 77: ...V DC ext enum 41 2 1 Function active 0 Function not active 1 R W Monitor 24 V DC cust enum 41 3 1 Function active 0 Function not active 1 R Monitor 24 V AC enum 41 4 1 Function active 0 Function not a...

Page 78: ...Min 0 0 1 R Actual position U16 44 4 Max 1000 0 1 Min 0 0 1 R Torque U16 44 5 Max 1000 0 1 0 Power Off R Operation mode enum 44 6 1 EMCY stop 2 Off 3 Service 4 Local 5 Interlock 6 EMERGENCY 7 Remote 8...

Page 79: ...de Setting value Default Access Parameters Type No Data length 8 bytes Min 0 R On time U32 53 1 Max 3600 Min 0 R No mot starts h U32 53 2 Max 3600 Min 0 R Incorrect dir rotation BOOL PRM_5241 Max 1 Ta...

Page 80: ...x 126 0 12 Mbit s R DP1 baud rate enum 56 2 1 6 Mbit s 2 3 Mbit s 3 1 5 Mbit s 4 500 kbit s 5 187 5 kbit s 6 93 75 kbit s 7 45 45 kbit s 8 19 20 kbit s 9 9 6 kbit s 15 Not available 0 Baud search R DP...

Page 81: ...R DP2 GC clear enum 56 5 1 GC Clear active 0 Data length 0 inactive R DP2 data length 0 enum 56 6 1 Data length 0 active 0 GC Freeze inactive R DP2 GC freeze enum 56 7 1 GC Freeze active 0 GC Sync in...

Page 82: ...57 11 1 Activated 0 Tx active channel 0 R Behaviour Tx enum 57 12 1 Tx both channels Table 86 FO Setting value Default Access Parameters Type No Data length 28 bytes 0 Chanel deactivated R FOC level...

Page 83: ...M_5227 Max 4294967295 s Min 0 s R Operating hours MMSS01 PRM_5068 Max 4294967295 s Min 0 s R Motor starts U32 59 2 Max 4294967295 s Min 0 R Max starts h U32 PRM_5226 Max 4294967295 Min 0 R Mean torque...

Page 84: ..._5225 Max 4294967295 s Min 0 s R Operating hours U32 PRM_5067 Max 4294967295 s Min 0 s R Motor starts U32 60 2 Max 4294967295 s Min 0 R Max starts h U32 PRM_5224 Max 4294967295 Min 0 R Mean torque val...

Page 85: ...in 100 C R Max vibration I32 PRM_5061 Max 150 C R W Reset operating data I16 60 21 Table 89 Event report Setting value Default Access Parameters Type No Data length 10 bytes Min 0 548 R File size even...

Page 86: ...23 SIL status 24 Collective signal 25 25 Collective signal 26 26 Collective signal 27 27 Collective signal 28 28 FOC status 29 ER service 1 30 ER service 2 31 ER service 3 0 Function not active 0 R L...

Page 87: ...63 3 1 On Table 93 Hardware equipment Setting value Default Access Parameters Type No Data length 46 bytes 0 Not available 1 R LC target enum 64 1 1 Available 0 Not available 0 R LC enum 64 2 1 Availa...

Page 88: ...and loop 2 Red for line and loop 0 Not available 0 R Redundancy enum 64 21 1 Red for line and loop 2 Red for line and loop 0 Not available 0 R MWG target enum 64 17 1 Available 0 Not available 0 R MW...

Page 89: ...89 Actuator controls AC V 01 2 AC V ExC 01 2 Profibus DP...

Page 90: ...90 Actuator controls AC V 01 2 AC V ExC 01 2 Profibus DP...

Page 91: ...Multiport valve function 38 O Operation 4 Output data 35 P Parameters tables 63 Parameter setting 10 Process alarm 51 Process representation input 21 process representation output 35 Profibus DP V1 in...

Page 92: ...er GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y004 942 003 en 1 20 For detailed information on AUMA products refer to the Internet www...

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