AuCom MVE series User Manual Download Page 23

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INSTALLATION

| MVE User Manual (710-17074-00G)

6.11

Terminations for Adapter Board and Gate Drive Board

•

MVE-0070~0540, V02~V06

Gate drive board - Layout view

Adapter board - Installed view

•

MVE-0070~0540, V11~V13

Gate drive board - Layout view

Gate drive board - Installed view

Non-conduction fibre-optic connector (Rx)

Firing transformer fibre-optic connectors (Tx)

Power supply connector (24 VDC)

Firing signal (Rx) from power interface board

Non-conduction signal (Tx) to power interface board

Voltage sensing connector

Reserved

- do not use

Reserved

- do not use

Summary of Contents for MVE series

Page 1: ...MVE Soft Starter USER MANUAL ...

Page 2: ...iring 27 6 15 Operationmode selector switch S1 28 6 16 Phase arm power supply switching 28 6 17 Approvedswitch modepower supplyunits 28 6 18 Internal Fibre OpticConnections 29 7 Controller 30 7 1 StarterStatus LEDs 30 7 2 Menu Shortcuts 30 7 3 Displays 30 7 4 DisplayCalibration 32 7 5 Commissioning Menu Tools 32 7 6 SetDateandTime 32 7 7 SimulationTools 33 7 8 Input OutputStatus 34 7 9 ResetTherma...

Page 3: ...6 interface software For other software versions please contact AuCom for the correct user manual Software versions are displayed on the screen at power up Ready Welcome 1 33 2 36 2 02 Software versions Control software interface software Keypad 2018 AuCom Electronics Ltd All Rights Reserved As AuCom is continuously improving its products it reserves the right to modify or change the specification...

Page 4: ...for low voltage low current switching ie gold flash or similar Cables to the control inputs must be segregated from mains voltage and motor cabling Some contactor coils are not suitable for direct switching with PCB mount relays WARNING ELECTRICAL SHOCK HAZARD The MVE contains dangerous voltages when connected to mains voltage Only a qualified electrician should carry out the electrical installati...

Page 5: ...Mains frequency 81 Phase sequence 47 Shorted SCR 3 Motor Overload thermal model 49 51 Instantaneous Overcurrent two stages 50 Time overcurrent 51 Ground Fault 50G Undercurrent 37 Current Imbalance 46 60 Motor thermistor 26 49 Excess Start Time 48 Power circuit 32 Auxiliary trip 94 95 Extensive input and output options Remote control inputs 3 x fixed 2 x programmable Relay outputs 3 x fixed 3 x pro...

Page 6: ... The MVE uses information from previous starts to calculate the motor s available thermal capacity and will only permit a start which is predicted to succeed This feature can be enabled or disabled using parameter 4N MotorTemperatureCheck Comprehensive Event and Trip Logging The MVE has a 99 place event log to record information on soft starter operation A separate trip log stores detailed informa...

Page 7: ...C 50 60 Hz V13 13800 VAC 50 60 Hz Current Rating AC53b 4 30 1770 0070 70 A 0700 700 A 0110 110 A 0800 800 A 0200 200 A 0900 900 A 0220 220 A 1000 1000 A 0250 250 A 1100 1100 A 0300 300 A 1200 1200 A 0400 400 A 1300 1300 A 0450 450 A 1400 1400 A 0500 500 A 1500 1500 A 0540 540 A 1600 1600 A 0600 600 A 1700 1700 A Control voltage input range using an approved switch mode power supply unit with 24 VD...

Page 8: ... controller LV motor test resistor assembly LV motor test resistor assemblies are used for low voltage motor testing They reduce the resistance across a phase arm increasing the strength of the non conduction feedback signals For more information refer to Low Voltage Test Mode Starter Trip and Event Logger Software The Starter Trip and Event Logger Software allows you to download the trip and even...

Page 9: ...rrent lr MVE 0070 Vxx 70 A MVE 0110 Vxx 110 A MVE 0200 Vxx 200 A MVE 0220 Vxx 220 A MVE 0250 Vxx 250 A MVE 0300 Vxx 300 A MVE 0360 Vxx 360 A MVE 0400 Vxx 400 A MVE 0450 Vxx 450 A MVE 0500 Vxx 500 A MVE 0540 Vxx 540 A MVE 0600 Vxx 600 A MVE 0700 Vxx 700 A MVE 0800 Vxx 800 A MVE 0900 Vxx 900 A MVE 1000 Vxx 1000 A MVE 1100 Vxx 1100 A MVE 1200 Vxx 1200 A MVE 1300 Vxx 1300 A MVE 1400 Vxx 1400 A MVE 150...

Page 10: ...utputs on power interface board Main contactor 13 14 Normally Open Bypass contactor 23 24 Normally Open Run Output PFC 33 34 Normally Open Phase arm power supply control relay output 43 44 Normally Open Environmental Degree of Protection Power Assembly IP00 Controller IP54 NEMA 12 Operating temperature 10 C to 60 C above 50 C with derating Humidity 5 95 Relative Humidity Storage temperature 25 C t...

Page 11: ... line to earth 1 kV line to line Surges 1 2 50 µs main and control circuits 2 kV line to earth 1 kV line to line Voltage dip and short time interruption safe shutdown 5000 ms at 0 nominal voltage 1 Higher ratings may be available on request 2 Short circuit current with appropriately rated fuses fitted 3 Control voltage input range using an approved switch mode power supply unit with 24 VDC 10 A mi...

Page 12: ...nt Use nail pliers to separate all four sides of the wooden packaging box 5 2 Storage If immediate installation is not possible the equipment should be stored in its original packaging in a clean and dry area indoors Always store panels upright on their wooden pallets to keep them off the floor and allow air to pass under it freely NOTE Equipment can be stored for a maximum of 12 months from the d...

Page 13: ...anual 710 17074 00G 6 Installation 6 1 Lifting and Moving Use a lifting hook to lift each phase arm WARNING MVE phase arms are heavy 30 kg Do not attempt to lift by hand CAUTION To avoid damage only use the lifting eye 19726 A ...

Page 14: ...0 20 0 39 5 87 1 MVE V04 0070 0540 29 5 9 7 MVE V06 0070 0540 652 25 7 666 26 2 58 9 127 9 MVE V02 0600 1700 140 5 309 7 MVE V03 0600 1700 961 320 1340 832 175 MVE V04 0600 1700 37 8 12 6 52 8 32 8 385 8 MVE V06 0600 1700 209 3 461 4 MVE V11 0070 0540 978 38 5 308 1000 39 4 602 23 7 105 231 5 MVE V13 0070 0540 1048 41 3 12 1 1100 43 3 764 30 1 125 275 6 MVE V11 0600 1700 For typical values please ...

Page 15: ...enclosure then position the phase arm over the bolts Secure the phase arm in position with the bottom bolts V02 V06 V02 V06 V11 V13 0070 A 0540 A 0600 A 1700 A 0070 A 0540 A 130 130 18967 A MVE 0600 1700 V11 V13 For typical values please consult AuCom 6 4 Clearance Requirements The phase arms are rated IP00 and must be installed inside an enclosure 18973 A 120 4 7 120 4 7 120 4 7 120 4 7 ...

Page 16: ...ompound NOTE After the phase arm has been installed in the panel perform an earth bonding test between the mounting frame and the main earth bus to confirm that the frame is adequately earthed MVE 0070 0540 V02 V04 NOTE For these models terminations can be made at either end of the input and output busbars 17888 C A A C C B B B B B B 2 T1 4 T2 6 T3 1 L1 3 L2 5 L3 D E A mm inch B mm inch C mm inch ...

Page 17: ... A mm inch B mm inch C mm inch D mm inch E mm inch F mm inch MVE 0070 V06 MVE 0540 V06 60 2 4 63 2 5 126 5 0 626 24 6 336 13 2 406 16 0 MVE 0600 1700 V02 V06 A C B D B A C B B E F 17206 A L1 L2 L3 T1 T2 T3 A mm inch B mm inch C mm inch D mm inch E mm inch F mm inch MVE 0600 V02 MVE 1700 V02 77 3 1 320 12 6 242 9 5 1280 50 4 620 24 4 640 25 2 MVE 0600 V03 MVE 1700 V03 MVE 0600 V04 MVE 1700 V04 MVE ...

Page 18: ...97 9 1 1100 43 3 148 16 5 MVE 0600 V11 MVE 1700 V11 Fortypicalvalues pleaseconsult AuCom MVE 0600 V13 MVE 1700 V13 6 6 Earth Terminations Models V02 V06 do not include earth studs Models V11 V13 have two 10 mm earth studs at the rear of each phase arm close to the mounting points Use only M10 high tensile grade 8 8 threaded fasteners for all terminations Use a pre load torque setting between 28 30...

Page 19: ...e controller make a 186 mm x 300 mm cutout at the desired mounting location Ensure adequate clearance 85 mm is available behind the mounting location If you intend to use a communication module allow for a minimum clearance of 120 mm behind the mounting panel Drill 5 mm holes to accommodate the studs on the controller Fit the MVE Controller through the cutout and tighten the nuts onto the studs 6 ...

Page 20: ... C41 03943 D C32 C31 C24 C23 C42 C41 C32 C31 C24 C23 C42 C41 1 Two wire control 2 Three wire control 3 Four wire control A Start B Stop C Reset CAUTION The control inputs are powered by the soft starter Do not apply external voltage to the control input terminals Cables to the control inputs must be segregated from mains voltage and motor cabling The reset input can be normally open or normally cl...

Page 21: ...INSTALLATION 20 MVE UserManual 710 17074 00G 6 10 Terminations on the Power Interface Board ...

Page 22: ...esistors 12 Serial number 13 Fibre optic connections and LEDs to controller Rx Green Tx Red 14 Control supply input and LED green 15 Phase arm power supply control relay output and LED green 16 PFC contactor relay output and LED green 17 Control terminals refer to Internal Panel Wiring on page 27 C73 C74 Bypass readback input BPR 13 14 Main device relay output MC 23 24 Bypass device relay output B...

Page 23: ...view MVE 0070 0540 V11 V13 Gate drive board Layout view Gate drive board Installed view 1 Non conduction fibre optic connector Rx 2 Firing transformer fibre optic connectors Tx 3 Power supply connector 24 VDC 4 Firing signal Rx from power interface board 5 Non conduction signal Tx to power interface board 6 Voltage sensing connector 7 Reserved do not use 8 Reserved do not use ...

Page 24: ...to the full load current rating of the connected motor The bypass switching device is associated with terminals L1 L2 L3 on the supply side of the soft starter and bypass terminals T1B T2B T3B on the motor side The coil is associated with output terminals 23 24 and the auxiliary Normally Open contact is associated with input terminals C73 C74 of the soft starter refer to PowerCircuitConfiguration ...

Page 25: ...ou will need to provide information about the motor output cable including the cable length and its capacitance per km Power Circuit Configuration MVE powercircuitwith main contactor bypass contactor mainisolator earth switch RRated fusesand currenttransformers MVE mustbeinstalled with backup R rated fuses L1 T1 P1 P2 S1 S2 P1 P2 P1 P2 S1 S2 S1 S2 L2 T2 L3 T3 L1 L2 L3 E T1 T2 T3 K2 L3 L2 L1 T3 T2 ...

Page 26: ...agram ground current summation CTs L1 L2 L3 L21 L22 L11 L12 L32 L31 GF2 GF1 2 3 1 17971 C 1 Line current transformers 1000 1 2 Ground current input to Power Interface PCB 3 Individual phase inputs to Power Interface PCB Switch settings for summation method NOTE The soft starter will check the switch settings when control power is applied If the switch settings are changed control power must be cyc...

Page 27: ...000 1 2 Individual phase inputs to Power Interface PCB 3 Zero sequence current transformer 1000 1 4 Ground current input to Power Interface PCB Switch settings for zero sequence method NOTE The soft starter will check the switch settings when control power is applied If the switch settings are changed control power must be cycled for the new setting to take effect Line CT ratio Zero sequence CT ra...

Page 28: ...SUPPL Y FAN FAIL INPUT PROT ACTIVEINPUT SUPPL Y FAIL INPUT A4 CTGD CT3 CT2 CT1 C23 A11 C24 C31 C32 C41 C42 A12 VOLTAGE SENSOR INPUTS Tx Rx L32 L31 L22 L21 L12 L11 GF2 GF1 V0 V1 V2 V3 GND FR1 NC1 FR2 NC2 FR 3 NC 3 Tx Rx Wh Gn Gy Ye Pk Bn CABLE 3PR SC 0 75mm 1 2 3 A B C Screen CT1 A1 1 MV OUTPUT CONNECTIONS TO MOTOR S1 P1 S2 P2 CONN ECTIONS ON PHASE ARM 1 CONN ECTIONS ON PHASE ARM 2 VOLTAGE SENSOR O...

Page 29: ...art and stop the motor The line and bypass contactors start the motor DOL All soft starter protections are bypassed The line and bypass contactors are controlled by the start and stop control signals The PFC contactor if used must be controlled by a separate manual switch NOTE This mode allows emergency operation of the motor when there is a major failure of any soft starter component Back up fuse...

Page 30: ...6 Non conduction Tx connector 7 Firing Rx connector A3 Interface PCB 2 Non conduction status LEDs green 3 Firing Tx connectors and Firing status LEDs red 4 Non conduction Rx connectors 5 Connectors to controller Rx Tx and status LEDs green red A4 Controller 8 Connectors to interface PCB Rx Tx and status LEDs green red NOTE The connector sockets for the fixed fibre optic Transmit Tx and Receive Rx ...

Page 31: ...otor is in run state receiving full voltage The motor is starting or stopping Trip The starter has tripped The starter is in warning state Local The starter is in Local control mode If the starter is in remote control mode the Local LED will be off If all LEDs are off the starter is not receiving control voltage NOTE When the Controller is powered up the Ready LED flashes for 5 seconds as part of ...

Page 32: ...d the temperature of the motor as a percentage of total thermal capacity 0A Primary Motor Set M1 000 M2 000 NOTE M2 xxx temperature is not applicable to this product Current monitoring screen The current screen shows real time line current on each phase 0A Phase Currents Gnd Crnt XX XA 000 0A 000 0A 000 0A Motor Power The motor power screen shows motor power kW HP and kVA and power factor 0A 000 0...

Page 33: ...supplier for advice 7 5 Commissioning Menu Tools The Commissioning Menu provides access to commissioning and testing tools Press ALT then TOOLS to open the Tools The Commissioning Menu is protected by the access code The default access code is 0000 To navigate through the Commissioning Menu to scroll to the next or previous item press the or button to open an item for viewing press the button to r...

Page 34: ...es starting The Run LED flashes Run Simulation Starting X XXs STORE to Continue 5 Press The MVE simulates running The Run LED stays on without flashing and the bypass contactor relay closes Run Simulation Running Apply Stop Signal 6 Press STOP or activate the stop input The MVE simulates stopping The Run LED flashes and the bypass contactor relay opens Run Simulation Stopping X XXs STORE to Contin...

Page 35: ... to return to the simulation list Analog Output Simulation The analog output simulation uses the and buttons to change the analog output current at terminals B10 B11 of the controller Analog Output 0 4 mA Attach an external current measuring device to terminals B10 B11 of the controller Use the or button to adjust the percentage value in the lower left hand corner of the display The current measur...

Page 36: ...o the previous screen CAUTION Resetting the motor thermal model will compromise thermal model protection and may compromise motor life Only reset the thermal model in an emergency 7 10 Programming Menu The Programming Menu lets you view and change programmable parameters that control how the MVE operates You can access the Programming Menu at any time including while the soft starter is running An...

Page 37: ...default values until a user file is saved NOTE Load defaults will not reset any changes to parameter group 20 Restricted To load or save settings 1 Open the Programming Menu 2 Scroll to Load Save Settings and press the button 3 Scroll to the required function and press the button Enter the access code when prompted Load Defaults Load Backup Load User Set 1 4 At the confirmation prompt select YES t...

Page 38: ...s to select a trip to view and press to display details 4 Use the and buttons to scroll through available details To close the log and return to the main display press repeatedly Event Log The Event Log stores time stamped details of the starter s 99 most recent events actions warnings and trips including the date and time of the event Event 1 is the most recent and event 99 is the oldest stored e...

Page 39: ...ntroller via remote inputs via a serial communication link The LCL RMT button controls whether the MVE will respond to local control via the controller or remote control via the remote inputs The Local LED on the controller is on when the soft starter is in local control mode and off when the soft starter is in remote control mode Control via the fieldbus communication network is always enabled in...

Page 40: ...oltage to accelerate the load NOTE For multiple motors of the same sizes and or mechanically coupled loads use constant current starting For a timed voltage ramp start the following are typical values and can be adjusted to suit your specific application 1 Add the FLC value of all the connected motors Use this combined value to set parameter 1A MotorFullLoad Current Note that the combined value mu...

Page 41: ...starter s state when the trip occurs Trip while starting bypass contactor not yet closed State Function Not ready Perform system checks Ready Wait for start command Start command received Main contactor closes Pre Start Checks Perform connection checks Starting Ramp up SCR firing angles Trip command Turn SCRs off then open main contactor Tripped Wait for reset command Reset command received Trip c...

Page 42: ...aker to ensure instantaneous overcurrent trip functionality Voltage must not be continuously maintained on the phase arms while the motor is off Short circuit protective equipment must be installed in all cases Motor Overload Protection The MVE offers thermal model motor overload protection which monitors the performance of the motor and calculates its temperature in all states This protection is ...

Page 43: ...Start Stop 3C Auto Stop Type 3D Auto Stop Time 4 Protection 4A Excess StartTime 4C Undercurrent 4D Undercurrent Delay 4E InstantaneousOvercurrent 4F InstantaneousOvercurrentDelay 4G Phase Sequence 6 Inputs 6A InputA Function 6B InputA Name 6C InputA Trip 6D InputA Trip Delay 6E InputA Initial Delay 6F InputB Function 6G InputB Name 6H InputB Trip 6I InputB Trip Delay 6J InputB Initial Delay 7 Outp...

Page 44: ...Motor ServiceFactor 2 Start Stop Modes 1 2A Start Mode 2B StartRamp Time 2C Initial Current 2D CurrentLimit 2E Reserved 2F KickstartTime 2G KickstartLevel 2H Stop Mode 2I Stop Time 3 Auto Start Stop 3A Reserved 3B Reserved 3C Auto Stop Type 3D Auto Stop Time 4 Protection 4A Excess StartTime 4B Excess StartTime 2 4C Undercurrent 4D Undercurrent Delay 4E InstantaneousOvercurrent 4F InstantaneousOver...

Page 45: ...n 6G InputB Name 6H InputB Trip 6I InputB Trip Delay 6J InputB Initial Delay 6K Reserved 6L Reserved 6M RemoteResetLogic 6N Reserved 6O Reserved 6P Reserved 6Q Local Remote 6R Commsin Remote 7 Outputs 7A RelayA Function 7B RelayA On Delay 7C RelayA OffDelay 7D RelayB Function 7E RelayB On Delay 7F RelayB Off Delay 7G RelayC Function 7H RelayC On Delay 7I RelayC OffDelay 7J Reserved 7K Reserved 7L ...

Page 46: ...tment 8M MainsReferenceVoltage 9 Motor Data 2 9A Reserved 9B MotorFLC 2 9C Reserved 9D Reserved 9E Reserved 10 Start Stop Modes 2 10A Start Mode 2 10B StartRamp 2 10C Initial Current 2 10D CurrentLimit 2 10E Reserved 10F KickstartTime 2 10G KickstartLevel 2 10H Stop Mode 2 10I Stop Time 2 11 RTD PT100 Reserved 11A Reserved 12 Slip Ring Motors 12A Motor Data 1Ramp 12B Motor Data 2Ramp 12C Changeove...

Page 47: ...cription Matches the starter to the connected motor s full load current Set to the full load current FLC rating shown on the motor nameplate 1B Locked Rotor Time Range 0 01 2 00 minutes seconds Default 10 seconds Description Sets the maximum length of time the motor can sustain locked rotor current from cold before reaching its maximum temperature Set according to the motor datasheet 1C Locked Rot...

Page 48: ... the mechanical equipment to increased torque levels Ensure the motor load and couplings can handle the additional torque before using this feature 2H Stop Mode Options Coast To Stop default TVR Soft Stop Description Selects the stop mode 2I Stop Time Range 0 00 4 00 minutes seconds Default 0 second Description Sets the time for soft stopping the motor using timed voltage ramp If a main contactor ...

Page 49: ...et as required 4B Excess Start Time 2 Range 0 00 2 00 minutes seconds Default 20 seconds Description Set as required 4C Undercurrent Range 0 100 Default 20 Description Sets the trip point for undercurrent protection as a percentage of motor full load current Set to a level between the motor s normal working range and the motor s magnetising no load current typically 25 to 35 of full load current A...

Page 50: ...n and if the starter will monitor for a frequency trip 4K Frequency Variation Options 2 Hz 5 Hz default 10 Hz 15 Hz Description Selects the soft starter s tolerance for frequency variation 4L Frequency Delay Range 0 01 4 00 minutes seconds Default 5 seconds Description Slows the MVE s response to frequency disturbances avoiding trips due to momentary fluctuations NOTE If the mains frequency drops ...

Page 51: ...ous Overcurrent Stage 2 The MVE has two instantaneous trip functions stage 1 and 2 These protection functions are configured to be complementary Stage 1 must be configured to protect the motor against a locked rotor shearpin situation during run mode Stage 1 should trigger at lower current higher time values than Stage 2 Stage 2 must be configured to protect the main switching device When Stage 2 ...

Page 52: ...rip externalupstreambreaker 8 Fuse 9 SCR 10 Thermalmodelcurve 11 Motoroperation shaded area of graph Example CircuitBreaker Time 1 3 2 6 7 5 4 1 8 9 10 07249 D Current 1 Instantaneous Overcurrent Delay Stage1 4F 2 Motorstart time 3 Instantaneous Overcurrent Delay Stage2 4V 4 FLC 5 Motorstart time 6 Instantaneous Overcurrent Stage 1 4E 7 Instantaneous Overcurrent Stage 2 4U totrip mainbreaker 8 SCR...

Page 53: ...t A to select between local and remote control parameter 6Q must be set to LCL RMT Anytime or LCL RMT When Off Emergency Run In emergency run the soft starter continues to run until stopped ignoring all trips and warnings refer to parameter 15C for details Closing the circuit across C53 C54 activates emergency run Opening the circuit ends emergency run and the MVE stops the motor Starter Disable T...

Page 54: ...r future use 6Q Local Remote Options LCL RMT Anytime default LCL RMT button is always enabled LCL RMT When Off LCL RMT button is enabled when the starter is off Local Control Only The LCL RMT button and remote start stop inputs are disabled Remote Control Only The START and LCL RMT buttons are disabled Description Selects when the LCL RMT button can be used to switch between local and remote contr...

Page 55: ...balance Undercurrent The relay closes when the starter trips on Undercurrent Instantaneous overcurrent The relay closes when the starter trips on Instantaneous Overcurrent Frequency The relay closes when the starter trips on Frequency Ground Fault The relay closes when the starter trips on Ground Fault Heatsink Overtemperature Not applicable Phase Loss The relay closes when the starter trips on Ph...

Page 56: ... of abnormal operation The flag can indicate that the motor is operating above its normal operating temperature but lower than the overload limit The flag can signal the situation to external equipment via one of the programmable outputs Range 0 160 Default 80 Description Sets the level at which the motor temperature flag operates as a percentage of the motor s thermal capacity 7P 7Q 7R 7S Analog ...

Page 57: ...r kW Description Selects whether the MVE will display current amperes or motor kilowatts on the main monitoring screen 8E 8F 8G 8H User Programmable Screen Options Blank Displays no data in the selected area allowing long messages to be shown without overlapping Starter State The starter s operating state starting running stopping or tripped Only available for top left and bottom left positions on...

Page 58: ...nformation the graph will display Parameter 8J Graph Timebase Options 10 seconds 10 minutes 30 seconds 30 minutes 1 minute default 1 hour 5 minutes Description Sets the graph time scale The graph will progressively replace the old data with new data Parameter 8K Graph Maximum Adjustment Range 0 600 Default 400 Description Adjusts the upper limit of the performance graph Parameter 8L Graph Minimum ...

Page 59: ...00 Default 400 Description Sets the initial start current level for current ramp starting as a percentage of motor full load current Set so that the motor begins to accelerate immediately after a start is initiated If current ramp starting is not required set the initial current equal to the current limit Parameter 10D CurrentLimit 2 Range 50 600 FLC Default 400 Description Sets the current limit ...

Page 60: ...o Changeover Contactor 12D Slip Ring Retard Range 10 90 Default 50 Description Sets the level of conduction after the rotor resistance contactor closes as a percentage of full conduction Set so that no current pulse occurs but the motor retains enough speed to start correctly 15 Advanced 15A Access Code Range 0000 9999 Default 0000 Description Sets the access code to control access to restricted s...

Page 61: ...on for all protections is to trip the soft starter CAUTION Defeating the protection may compromise the starter and motor and should only be done in the case of emergency 16A 16W Protection Actions Options Trip Starter default Warn and Log Log Only Description Selects the soft starter s response to each protection 16A MotorOverload 16B Excess StartTime 16C Undercurrent 16D InstantaneousOvercurrent ...

Page 62: ...a fit state for commissioning including safety precautions and adequate isolation between the low voltage and medium voltage compartments 1 Check that all agreed components have been installed into the enclosure and have been fitted correctly with adequate insulation and tight connections power circuit as per electrical drawing including terminations etc cable connections earth bonding isolator ea...

Page 63: ... connected correctly to associated equipment 1 Disconnect the soft starter from the mains supply 2 Set the date and time and all necessary parameters 3 Operate the Run Simulation using the keypad on the controller see RunSimulation on page 33 1 Check that the relays on the power interface PCB operate and activate the MV contactors Also ensure that the firing signals are received at the gate drive ...

Page 64: ...ound grading resistor refer to illustrations 2 Clip the other end of the assembly to the steel bracket behind the grading resistor on the other side of the phase arm V02 V04 V06 MVE 0070 0540 V11 V13 1 Clip one end of the resistor assembly to the bolt on the non conduction PCB The non conduction PCB is located at the back right corner of the phase arm 2 Clip the other end of the assembly to the bu...

Page 65: ...one LV motor test resistor assembly to each phase arm 3 Connect T1 T2 T3 of the soft starter to a three phase motor with full load current 5 A Connect L1 L2 L3 of the soft starter to three phase mains supply with voltage less than 500 VAC frequency 50 Hz or 60 Hz 4 Set parameter 1AMotorFull LoadCurrentto the value shown on the motor name plate 5 Switch on control and mains supply and use the MVE t...

Page 66: ...hat the rotation meets the site requirements with quick start stop 6 Stop the motor 7 Connect the MV motor to the load and use the soft starter to operate the motor 8 Monitor parameters such as Voltage Current and Power Calibrate the voltage and current readouts as required 9 Once calibration is completed record all parameter settings in Parameter Defaultson page 73 10 Use the Load Save Settings m...

Page 67: ...tection events Response actions Protection response setting LED Trip Trip relay output parameter 7A 7D 7G Trip Write to event log Write to trip log Trip Starter On Yes Yes Yes Warn and Log Flashing No Yes No Log Only Off No Yes No 9 2 Trip Messages This table lists soft starter s protection mechanisms and the probable cause of the trip Some of these can be adjusted using parameter group 4 Protecti...

Page 68: ...has been set greater than the setting for 4A Excess StartTime setting The motor may have experienced an abnormal increase in loading or might be jammed Related parameters 1A 2A 2D 4A 16B Feeder Prot This is a name selected for a programmable input Refer to Input A trip Field Trip This is a name selected for a programmable input Refer to Input A trip Frequency The mains frequency has gone beyond th...

Page 69: ...adjustable Internal fault 105 The power interface board is faulty or damaged Replace the board This trip is not adjustable Internal fault 106 The selected configuration for the CT ratio selection switches on the power interface board is not valid Check the DIP switch settings on the interface PCB Refer to CTCurrentMeasurement This trip is not adjustable Internal fault 107 Mains voltage has been ap...

Page 70: ... Temp This is a name selected for a programmable input Refer to Input A trip Motor thermistor The external resistance across the motor thermistor input terminals B4 B5 has exceeded 2 4 kΩ If the starter tripped at power up no thermistor is present at terminals B4 B5 If you are not using a thermistor you must attach a link across terminals B4 B5 If the starter tripped during operation the temperatu...

Page 71: ...ot trip or give a warning Symptom Probable Cause The soft starter does not respond to the START or RESET button on the controller The soft starter may be in Remote control mode When the soft starter is in Remote control mode the Local LED on the starter is off Press the LCL RMT button once to change to Local control The soft starter does not respond to commands from the control inputs The soft sta...

Page 72: ...ave limited effect Remote start stop command is overriding Auto Stop settings when using remote two wire control Auto Stop should only be used in remote mode with three wire or four wire control Parameter settings cannot be stored Make sure you are saving the new value by pressing the STORE button after adjusting a parameter setting If you press EXIT the change will not be saved Check that the adj...

Page 73: ...include more frequent maintenance In certain environmental conditions such as dusty or humid environments increase the frequency of maintenance to every year Part Instructions Timing Filters Check and clean Every 3 months every 6 weeks in dusty environments Control terminals Check tightness Every 2 years Earthing terminals Check tightness Every 2 years Cable lugs Check tightness Every 2 years Gene...

Page 74: ...o Stop 2I Stop Time 00m 00s 3 Auto Start Stop 3A Reserved 3B Reserved 3C Auto Stop Type Off 3D Auto Stop Time 00h 01m 4 Protection Settings 4A Excess StartTime 00m 20s 4B Excess StartTime 2 00m 20s 4C Undercurrent 20 FLC 4D Undercurrent Delay 00m 05s 4E InstantaneousOvercurrent 400 FLC 4F InstantaneousOvercurrentDelay 00m 00s 4G Phase Sequence Positive Only 4H CurrentImbalance 30 4I CurrentImbalan...

Page 75: ...d N C 6N Reserved 6O Reserved 6P Reserved 6Q Local Remote LCL RMT Anytime 6R Commsin Remote Enable Control in RMT 7 Outputs 7A RelayA Function Main Contactor 7B RelayA On Delay 00m 00s 7C RelayA OffDelay 00m 00s 7D RelayB Function Run 7E RelayB On Delay 00m 00s 7F RelayB Off Delay 00m 00s 7G RelayC Function Trip 7H RelayC On Delay 00m 00s 7I RelayC OffDelay 00m 00s 7J Reserved 7K Reserved 7L Reser...

Page 76: ...eferenceVoltage 400 V 9 Motor Data 2 9A Reserved 9B MotorFLC 2 100 A 9C Reserved 9D Reserved 9E Reserved 10 Start Stop Modes 2 10A Start Mode 2 Constant Current 10B StartRamp 2 00m 01s 10C Initial Current 2 400 FLC 10D CurrentLimit 2 400 FLC 10E Reserved 10F KickstartTime 2 0 ms 10G KickstartLevel 2 500 FLC 10H Stop Mode 2 Coast To Stop 10I Stop Time 2 00m 00s 11 RTD PT100 Reserved 11A Reserved 12...

Page 77: ... 16F Frequency Trip Starter 16G InputA Trip Trip Starter 16H InputB Trip Trip Starter 16I MotorThermistor Trip Starter 16J StarterCommunication Trip Starter 16K Network Communication Warn and Log 16L Reserved 16M Battery Clock Warn and Log 16N Ground Fault Trip Starter 16O Reserved 16P Reserved 16Q Reserved 16R Reserved 16S Reserved 16T Reserved 16U Reserved 16V Undervoltage Trip Starter 16W Overv...

Page 78: ...C23 C24 Control Input Start K2 Bypass contactor C31 C32 Control Input Stop 2 Motor C41 C42 Control Input Reset R1 Slip ring rotor resistance C53 C54 Control Input Programmable input A K3 Changeover contactor C63 C64 Control Input Programmable input B A2 Control voltage terminals 6 Programmable outputs 3 Control supply 43 44 Relay output A 7A Changeover contactor A3 Power interface board 51 52 54 R...

Page 79: ...hangeoverTime Default setting is 150 milliseconds Set this to a value just greater than the changeover contactor K3 pole closing time Parameter 12D Slip Ring Retard Default setting is 50 Set this parameter to a value which is high enough to cause the motor to instantly accelerate once the rotor resistance R1 has been bridged out and low enough to avoid a motor current pulse 2 Start the motor under...

Page 80: ...7074 00G 79 Speed 3 Time 1 R1 constant speed 2 First ramp 3 Second ramp 4 Run mode I 120 FLC 5 Parameter 7B 6 K3 closes 7 Parameter 12C NOTE To use the secondary motor settings parameter 12B MotorData 2Ramp must be set to Dual Ramp ...

Page 81: ...APPENDIX 80 MVE UserManual 710 17074 00G ...

Page 82: ...02 China T 86 21 5877 5178 F 86 21 5877 6378 Germany Borsigstraße 6 48324 Sendenhorst Germany T 49 2526 93880 0 F 49 2526 93880 100 Middle East 10th Floor Jumeirah Lakes Towers Dubai UAE T 971 4279 8349 F 971 4279 8399 North America 2528 Lovi Road Building 2 2A Freedom PA 15042 USA T 855 928 2666 855 AUCOM NA 1 724 987 4952 F 1 724 510 3005 http my aucom com ...

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