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Astoria 2GR, Use And Maintenance Manual

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ASTORIA MACCHINE PER CAFFÈ S.R.L.

Via Condotti Bardini, 1 - 31058 SUSEGANA (TV) - ITALY  -  Tel. +39.0438.6615  -  Fax +39.0438.60657  -  www.astoria.com  -  [email protected]

2006/42/CE   Machinery Directive

SAEP

EN

ESPRESSO COFFEE MACHINE

Use and Maintenance Manual. TECHNICIANS' Instructions.

ORIGINAL INSTRUCTIONS

Summary of Contents for 2GR

Page 1: ...otti Bardini 1 31058 SUSEGANA TV ITALY Tel 39 0438 6615 Fax 39 0438 60657 www astoria com info astoria com 2006 42 CE Machinery Directive SAEP EN ESPRESSO COFFEE MACHINE Use and Maintenance Manual TECHNICIANS Instructions ORIGINAL INSTRUCTIONS ...

Page 2: ...facturer of the Machine Liability We are constantly committed to improving the accuracy of the information published in every Manual some inac curacies however may occur We assume no responsibility for any errors or omissions or for damages resulting from the use of this document WARNING APPLICABLE TO US CUSTOMERS Consuming beverages that have been prepared in this espresso machine will expose you...

Page 3: ...hemachineisprovidedwith all safety devices required to eliminate possible risks for the Maintenance Technician there are still certain residual risks These so called residual risks are related to machine parts that may pose a risk to the Maintenance Technician if used improperly evaluated or deactivated incorrectly because the prescriptions contained in this Manual were circumvented The machine is...

Page 4: ...ut The packaging material must not be left within the reach of children since it is a potential source of danger I IV INSTALLATION Electrical hazard Equipotential hazard High temperature hazard Do not perform maintenance on moving components Installationmustalwaysandexclusive ly be performed by Maintenance Techni cian and in compliance with the current health and safety regulations The appliance s...

Page 5: ...MMISSIONING Electrical hazard High temperature hazard When using the electrical appliance several safety standards must be ob served Do not touch the appliance with wet or damp hands or feet Do not use the appliance barefooted Do not pull the power cord to discon nect the appliance Some parts of the machine can reach high temperatures Avoid contact with the dispensing group water spouts and steam ...

Page 6: ... hot Avoid contact with the dispensing group water spouts and steam noz zles Donotplaceyourhandsorotherbody partsnearthesteam hotwaterormilk dispensing nozzle tips Only perform the maintenance and cleaning operations indicated in this manual If the problem cannot be resolved switch off the machine and contact the Manufacturer All maintenance operations must be carried out when the power supply has...

Page 7: ...ramming menu 36 8 3 Maintenance 37 8 4 Service parameters 45 8 5 Washes 46 8 6 View delivery 47 8 7 Coffee temperatures 48 8 8 Language 48 8 9 Recipe library 49 8 10 Water filters 52 8 11 Parameter list 53 8 12 Energy saving cloud 54 8 13 SOFTWARE 55 8 14 Menu calibration FRC 56 9 WI FI CONNECTION 57 10 MAINTENANCE AND CLEANING 58 10 1 Safety precautions 58 10 2 PPE features 58 10 3 Maintenance 58...

Page 8: ...ines for reading the Manual This Manual is divided into separate chapters The chapter order is linked to the temporal logic of the life of the machine Terms abbreviations and pictograms are used to facilitate the immediate understanding of the text This Manual consists of cover index and a series of chapters Each chapter is sequentially numbered The page number is shown in the footer The machine i...

Page 9: ...l or in part without prior authorisation The Maintenance Technicians are responsible for complying with the instructions contained in this Manual Should any incident occur as a result of incorrect use of these recommendations the Manufacturer declines any liability This manual is also available on the manufacturer s website 1 4 Recipients This Manual is intended for the MaintenanceTechni cians to ...

Page 10: ...e machine s safety devices Residual risk Risks that remain despite adopting the protective measures integrated into the machine s design and despite the guards and complementary protective mea sures that have been adopted Safety component required to perform a safety function whose failure and or malfunction endangers the safety of persons 1 5 2 PICTOGRAMS PICTOGRAM DESCRIPTION Electrical hazard E...

Page 11: ...tedtoahydraulicandelectricalnet work and placed so as to be sheltered from atmospheric agents 2 3 Customer service 2 4 Intended use The espresso coffee machine has been designed to professionally prepare hot drinks such as tea cappuccinos and weak strong and espresso coffee etc The appliance is not intended for do mestic use it is intended for professional purposes only The machine can be used und...

Page 12: ... not working INCORRECT USE OFTHE MACHINE Thetypeofapplicationandperformance that this machine has been designed for requires a number of operations and pro cedures that cannot be changed unless previously agreed with the Manufacturer Only operations discussed in this docu ment are allowed any operation not listed and described herein is to be considered improper and therefore hazardous IMPROPER US...

Page 13: ...1 Cup warmer shelf 12 Machine on indicator light 13 Manual dispensing button 14 Coffee dispensing lever FRC version 15 USB port To access the USB socket it is necessary to remove the side TheUSBstickexclusivelyprovidedtotheMaintenanceTechnicians is the only stick that can be used in the USB port 11 Do not connect external devices iPhones iPads PCs etc to the USB port because it could create seriou...

Page 14: ... heating element 3 Steam heating unit 4 Internal motor pump 5 Coffee heating unit pressure switch 6 Discharge conveyor 7 Dispensing group 8 Volumetric dosing device 9 Coffee heating unit 10 Electronic control unit 11 Coffee heating unit resistance 12 Pressure transducer 13 Remote switch 2 1 3 4 6 7 9 8 10 11 5 12 13 ...

Page 15: ...election buttons Beverage selection buttons Control access START STOP button Machine alarms EXIT key pressure value steam pressure value water main MONDAY Logo back light Warning indication Cup warmer Operation mode set up Work surface light Parameter menu Manual Scheduled Automatic Manual standby Beverages served over the course of the day Manual shutdown User Configuration Technician configurati...

Page 16: ... his own responsibility that the unit is safe for people and property The CE nameplate which provides the identification data is affixed to the base of the frame under the drain tray Below is an example of a nameplate MONDAY INFO panel button software version VER 338 REV 013 13 01 04 2016 base software version VER 396 REV 13 14 18 03 2016 Serial number NNNNNN WIFI Enter the Menu section see instru...

Page 17: ... stabilises the water temperature in side the coffee heating unit The safety thermostat 4 intervenes in the event of a heating system malfunction If the temperature reaches 150 C the safety thermostat intervenes by dis abling the heating element and reporting the problem on the display 2 9 2 Service heating unit 4 3 2 1 The totally insulated steel services heating unit 5 is used to produce steam f...

Page 18: ...el of the heating unit It consists of A level probe short 1 and safety probe long 2 inserted in the heating unit composed of a stainless steel rod An electronic control unit A hydraulic circuit with a motor pump and solenoid valve which are controlled by the electronic control unit If the water level drops while the machine is operat ing normally the level probe 1 sends a signal to the electronic ...

Page 19: ...e pressure into an electrical signal that can be managed remotely e g from the display 2 9 12 Pre infusion solenoid valve The pre infusion solenoid valve al lows hot water to reach the coffee at low pressure before the pressure of the pump arrives 2 9 13 Expansion check valve check valve the check valve is placed in series with the hydraulic circuit that feeds the water coffee boilers It is used t...

Page 20: ... the waterfiltermustbereplacedatthefre quencyspecifiedbythemanufacturer To use and maintain the water filter follow the instructions provided in para 9 4 on page 20 2 9 17 Water softener The resin softener can be used as an alternative to the water filter This component has the property of retaining the calcium contained in the water For this reason the resins become saturatedafteracertainperiodan...

Page 21: ...e air pump 2 whichiscontrolledbythecontrolunit Theregulation ofmilkfoamingcanbemadebychangingtheamount of air intake operating the valve 3 after passing through the non return valve 4 the air mixes with the steam in the Mixing interface leakage of steam from the nozzle 5 the probe 6 connected to the electronic unit of the machinedetectsthetemperatureoftheheatingmilk Once the set temperature of the...

Page 22: ...fetymargins which are required by current standards 3 5 Unpacking the machine Only remove the machine from its packaging when it is ready to be installed in order to prevent accidental collisions which could damage it Open the pack aging taking care nottodamagethe machine Remove and take out the machine guards and equip ment inside the packaging Remove the ma chine Dispose of the p a c k a g i n g...

Page 23: ...be lifted by a solid grip of its legs or feet Handling the machine by using other parts steam nozzles filter holders drain pan etc can lead to damage and or breakage of the components may cause the machine to fall YES NO SOLLEVAMENTO MACCHINA MACHINE LIFTING Cod 02000822 03 2018 ...

Page 24: ...machine s components Typical examples Room temperature premature degrading of the motors Relative humidity premature degrading of seals and electronics If the environmental features are significantly different from those listed contact the MANUFACTURER before they become a source of problems Beforestartingthemachineupafterithasbeenplacedinstorage the equipment must be fully inspected 5 INSTALLATIO...

Page 25: ... electrical system must comply with current regulations 5 5 Support base To ensure a sufficient degree of ergonomics and ma chine safety a support base with the following features must be made available reference drawings on the next page Ensure that there is sufficient space for the machine to be positioned and used correctly The worktop 1 must be comfortable and able to withstand the machine s w...

Page 26: ...Adjustable feet of the machine 8 Electrical mains switch 9 Water filter inlet 10 Water filter outlet 11 Water mains tap 12 Water mains check valve 13 Drawer for depositing used coffee grounds 14 Support for knocking out the grounds in the filter holder 15 Theminimumheightofthemachinetopfrom the floor must be 150 cm 16 Box cover disk 17 Box 15 5 7 8 9 13 14 10 4 2 1 3 12 11 8 4 16 17 7 ...

Page 27: ...taller must verify if they are suitable for comingintocontactwithwaterused for human consumption 5 7 3 Hydraulic connections The installer must carry out the hydraulicconnectionsinaccordance with the hygiene norms and the hydraulic safety norms for environ mental protection in force in the place of installation 1 Addataptothewatersupplyin order to stop water from flow ing to the machine 2 In order...

Page 28: ... near the spiral repeat the operation with the box so as to position it near the cover disk in the lower part of the machine arrange the spiral in order to connect it to the machine exit and to the box entrance close the box with the cover disk using the latches by passing it from underneath insert the larger drain pipe through the side slot of the box and fix it through the threaded sleeve to the...

Page 29: ...time Thisfunctionpreventswaterfromflowingoutoftheheatingunit s valve flooding and keeps the motor pump from overheating FORTHEEUROPEANCOMMUNITY whenconnectingtoawatermains or an external tank a non return valve 12 must be positioned upstreamfromthemachine assetforthbytheEN1717standard FOR THE USA The water connections and drains must be made in accordance with the 2003 International Plumbing Code ...

Page 30: ...ign the basin to the work surface using the 2 supports fixed under it 2 STORM 4000 2GR REGOLAZIONE SUPPORTI BACINELLA 2 1 6 COMMISSIONING 6 1 Safety precautions Carefully read the instructions provided in chapter I SAFETY PRECAUTIONS on page 3 6 2 Preparing the filter holders 6 2 1 Filter holders Place the filter holding spring 2 in the housing of the filter holder 4 Take the one cup 1 or two cup ...

Page 31: ...es until the green colour of the steam icon appears on the display 1 The green steam icon indicates that the machine is at the programmed pressure and that steam is ready to be dispensed Steam not available Coffee dispensing not available Before using the machine run deliveries dry with the filter holder attached This procedure allows releasing any air inside the circuit and in turn allow the disp...

Page 32: ...ntinuously release steam for at least 1 minute from each steam dispensing point If the machine remains inactive for longer than a week the MaintenanceTechnicianmustrenew100 ofthewaterinsidethe hydraulic circuits as indicated above Before using the machine carry out some empty dispensing cycles with the filter holders attached for several seconds in ordertoreleaseanyairinsidethecircuitandinturn all...

Page 33: ...lf learning mode the system automatically manages energysavingbyloweringthetemperaturebasedonthe cycles performed in previous days and weeks To enable the Energy Saving system press the button and select the desired mode Manual Self learning Scheduled mode set select select To programme the Energy Saving system see para 8 12 on page 54 6 8 Autosteamer 6 8 1 Temperature adjustment To program the te...

Page 34: ...arious machine functions can be set All these operations are carried out via the touch screen display 8 1 Access The user can access programming in two ways with the USB pen drive via the password SomeoftheUSBfeaturescannotbeperformedifyouaccessviathe password such as updates or uploading and saving data 11 INFO panel button software version VER 338 REV 013 13 01 04 2016 base software version VER ...

Page 35: ...ters Menu calibration TheUSBstickexclusivelyprovidedtotheMaintenanceTechnicians is the only stick that can be used in the USB port Do not connect externaldevices iPhones iPads PCs etc totheUSBportbecause it could create serious machine software problems 8 1 2 Access via the Password Select the button Select the menu button Select the service settings button Type login and password login tech passw...

Page 36: ... Restore parameters restore user parameters load restore technician parameters load restore manufacturer parameters load SERVICE SETTINGS Maintenance View delivery Recipe library Software Washes Language Parameter list Energy saving cloud Service parameters Coffee temperatures Water filters Menu calibration SERVICE PARAMETERS heating unit pressure set bar heating unit temperature in energy saving ...

Page 37: ...ther select the button SERVICE SETTINGS Maintenance View delivery Recipe library Software Washes Language Parameter list Energy saving cloud Service parameters Coffee temperatures Water filters Menu calibration MAINTENANCE Inspections Maintenance threshold Heating unit efficiency Change serial number actuator tests Restore parameters Maintenance report Warning history Counters User buttons activat...

Page 38: ... be reset MAINTENANCE Inspections Maintenance threshold Heating unit efficiency Change serial number actuator tests Restore parameters Maintenance report Warning history Counters User buttons activation 12 13 COUNTER LIST Total number of single short coffees group 4 Total number of single normal coffees group 4 Total number of single long coffees group 4 Total number of double short coffees group ...

Page 39: ...story Counters User buttons activation SERVICE SETTINGS Maintenance View delivery Recipe library Software Washes Language Parameter list Energy saving cloud Service parameters Coffee temperatures Water filters Menu calibration USER BUTTON ACTIVATION Enabling the Dose programming button 1 1 1 1 Enabling the Last dispensed beverage graph button Parameter button activation Enabling the Set time date ...

Page 40: ...meter list Energy saving cloud Service parameters Coffee temperatures Water filters Menu calibration 2 5 MAINTENANCE THRESHOLD type A maintenance threshold 2000 Cy cycles remaining to threshold A 1993 Date of next threshold A maint 20 07 2018 type B maintenance threshold 0 Cy 4 5 MAINTENANCE THRESHOLD long dose 0 g short double dose 0 g normal double dose 0 g long double dose 0 g type A maintenanc...

Page 41: ...ed date To go from one page to another select the button MAINTENANCE Inspections Maintenance threshold Heating unit efficiency Change serial number actuator tests Restore parameters Maintenance report Warning history Counters User buttons activation Reset data SERVICE SETTINGS Maintenance View delivery Recipe library Software Washes Language Parameter list Energy saving cloud Service parameters Co...

Page 42: ...NGS Maintenance View delivery Recipe library Software Washes Language Parameter list Energy saving cloud Service parameters Coffee temperatures Water filters Menu calibration 1 12 ALARMS RECORD WARNING Initial self test WARNING Date not set WARNING NTC group probe failure sort by date sort by type sort by date sort by type sort by date sort by type 1 1 ALARMS RECORD 1 1 ALARMS RECORD MAINTENANCE I...

Page 43: ... Menu calibration 1 2 HEATING UNIT EFFICIENCY Group 1 Boiler efficient at Group 2 Boiler efficient at Group 3 Boiler efficient at Group 4 Boiler efficient at 100 100 100 100 test test test test 2 2 HEATING UNIT EFFICIENCY Services Boiler efficient at 100 test 8 3 8 Parameter restore In this section you can restore the initial program ming data To activate the restore procedure select the desired b...

Page 44: ...ion drain 1 OFF OFF OFF OFF 4 8 ACTUATORS TEST Heater cup warmer Heater boiler services 1 Heater boiler services 2 Heater boiler group 1 OFF OFF OFF OFF 5 8 ACTUATORS TEST Heater group 1 Heater boiler group 2 Heater group 2 Heater boiler group 3 OFF OFF OFF OFF 6 8 ACTUATORS TEST Heater group 3 Heater boiler group 4 Heater group 4 Relay pump OFF OFF OFF OFF 7 8 ACTUATORS TEST PUMP air PUMP mixture...

Page 45: ...used to edit the information SERVICE SETTINGS Maintenance View delivery Recipe library Software Washes Language Parameter list Energy saving cloud Service parameters Coffee temperatures Water filters Menu calibration 1 2 SERVICE PARAMETERS heating unit pressure 12 bar heating unit temperature in 80 0 C energy saving cup warmer temperature 80 0 C boiler pressure 0 0 1 2 1 4 bar ok heating unit temp...

Page 46: ...elect the button 0 Function disabled 1 Function enabled Reset data SERVICE SETTINGS Maintenance View delivery Recipe library Software Washes Language Parameter list Energy saving cloud Service parameters Coffee temperatures Water filters Menu calibration 1 3 WASHING date of last wash enable automatic wash wash at each start up 2 3 WASHING number of wash cycles Rinse duration Minimum interval betwe...

Page 47: ...spensing pressure The graph shows the exact trend of pre infusion pressure only if only a single supply is in progress In the case of two or more concurrent deliveries the graph on the otherdisplayswillnotindicatetherealpre infusionpressurevalue buttheinstantaneouspressurevalue sincethepumpisalreadyin operation SERVICE SETTINGS Maintenance View delivery Recipe library Software Washes Language Para...

Page 48: ...Parameter list Energy saving cloud Service parameters Coffee temperatures Water filters Menu calibration The group setting 60 0 93 0 105 0 C ok group heating unit setpoint 60 0 93 0 110 0 C ok 1 1 COFFEE PARAMETERS group setpoint 93 0 C group heating unit setpoint 93 0 C 8 8 Language In this section the language used on the machine s display can be set To set the desired language select the corres...

Page 49: ...you can access page 2 By typing in DOSE PROGRAMMING you will be sent to the ap propriate page Select the cup icon for the dose to be pro grammed for example You then access the menu to select the pro gramming to be carried out SERVICE SETTINGS Maintenance View delivery Recipe library Software Washes Language Parameter list Energy saving cloud Service parameters Coffee temperatures Water filters Me...

Page 50: ...OSE PROGRAMING PROGRAMMING STANDARD DOSES SAVE PROGRAMMING WITH LEVER VOID DOSE PROGRAMING parameters lever Which setting do you want to use for subsequent payments 8 9 2 Lever dosing programming FRC The FRC model differs from thestandard modelduetothe presence of the delivery lever 14 Itusesaparticularoperat ing mode that can memorise thecoffeeextractioncurveob tained through the lever This extra...

Page 51: ...tination dose which will be highlighted in red confirm by pressing the button Once all the doses have been programmed exit the DOSEPROGRAMMING menu Xkey andonceyouhave returned to the EDIT RECIPE screen press the SAVE key Theprogrammeddosesrefertothecurrentlyselectedrecipe The recipeyouareusingisdisplayedonthecoffeedosesselectionpage Ifnoprescriptionisdisplayed thestandardrecipewillbemodified Do n...

Page 52: ... the display key board to set the value If the value is set to 0 the warning system will not be active SERVICE SETTINGS Maintenance View delivery Recipe library Software Washes Language Parameter list Energy saving cloud Service parameters Coffee temperatures Water filters Menu calibration 1 1 FILTERS Regeneration threshold 0 l water consumption 0 l 1 1 FILTERS Regeneration threshold 0 l water con...

Page 53: ...tivation 2 11 PARAMETER LIST SERVICE SETTINGS Maintenance View delivery Recipe library Software Washes Language Parameter list Energy saving cloud Service parameters Coffee temperatures Water filters Menu calibration temperature unit of measure 0 1 1 ok Enable automatic wash 0 1 1 ok number of groups 0 1 1 ok initial wash activation 0 1 1 ok cup warmer operation activation 0 1 1 ok activate connec...

Page 54: ... reawaken from rest mode touch the display heating unit temperature in standby Rest mode 0 E Saving 1 OFF 65 0 C ENERGY SAVING SETTINGS CLOSE WITHOUT SAVING CONFIRM AND SAVE settings energy saving cloud settings 1 1 ENERGY SAVING CLOUD SERVICE SETTINGS Maintenance View delivery Recipe library Software Washes Language Parameter list Energy saving cloud Service parameters Coffee temperatures Water f...

Page 55: ...N on page 34 SERVICE SETTINGS Maintenance View delivery Recipe library Software Washes Language Parameter list Energy saving cloud Service parameters Coffee temperatures Water filters Menu calibration LOAD SLIDES IMPORT PARAMETERS SAVE PARAMETERS IMPORT LANGUAGES available slides slides loaded parameter list parameter list kByte ric kByte tot 9 0 0 0 0 0 0 0 0 97 start UPDATE BASE 0 0 start start ...

Page 56: ...The value shown during calibration does not impact normal operation 8 14 2 Group pump calibration Proceed as follows Insert the special filter holder Select the START button Wait for the calibration procedure to complete The calibration of the pump must be carried out using the group display save 523 LEVER CALIBRATION SERVICE SETTINGS Maintenance View delivery Recipe library Software Washes Langua...

Page 57: ...to set the netmask Set gateway to set the network gateway IP ad dress Enter the IP address of a DNS server in the set DNS menu e g 8 8 8 8 Specify the cloud server to which the machine must be connected specifying its IP address in the URL Cloud menu e g 52 17 80 13 and the port in the Port menu e g 80 Press the SAVE button Check if the machine is connected Record the ma chine number example Storm...

Page 58: ...out the regeneration as instructed by the manufacturer Take care in areas where the water is very hard The water will need to be regener ated more frequently especially if the machine is used intensively X GRINDER DISPENSER Check the ground coffee dose around 7 grams each time and check the degree of grinding The grinders must always have sharp cutting edges There will be too much powder in the gr...

Page 59: ...IN Check for any leaks on the water mains and sewer connections Check the condition of the drain tray and the drain connection tube X DISPENSING GROUP Check the efficiency of the dispensing group s solenoid valve X WATER and STEAM NOZZLES Check the condition of the nozzles and clean the sprayer X ELECTRIC SYSTEM VOLUMETRIC DOSING DEVICE Check and clean the volumetric dosing device by removing any ...

Page 60: ... is important to carry out the following checks Remove the machine s upper grille Use pliers to pull the valve pin 3 upwards If the pin will not budge it probably means that the valve is encrusted with limestone and must be replaced Ifanymalfunctionsaredetected thevalvemustbereplaced Only use the Manufacturer s original SafetyValves 10 3 6 CHECK VALVE inspection The non return drain valve is an im...

Page 61: ...ration Depending on the hardness of the water adjust the bypass of the water filter as shown in the table below Example 9 dKH water hardness Bypass adjustment 2 Water hard ness dKH Bypass Adjust Filter capacity litres V M L XL 4 3 6 250 9 500 13 000 17 000 5 3 5 000 7 600 10 400 13 600 6 3 4 165 6 330 8 665 11 330 7 3 3 570 5 425 7 425 9 710 8 2 3 125 4 750 6 500 8 500 9 2 2 775 4 220 5 775 7 555 ...

Page 62: ...cket mm 420 475 500 500 Total height B with bracket mm 445 500 530 530 Connection C height mm 370 425 450 450 Distance from the floor D mm 65 65 65 65 Filter head width E mm 125 125 125 125 Filter cartridge diameter F mm 115 130 145 145 Weight kg empty with water 2 1 3 2 2 4 4 2 3 4 5 9 3 8 6 0 Replace the water filter cartridge at the frequency indicated by the manufacturer E F B C D A For water ...

Page 63: ... initial position Thebuild upoflimescaleinthehydrauliccircuitandheatingunit inhibits thermal exchange which prevents the machine from working properly Heavy incrustations in the heating unit may cause long machine shutdowns and in any case invalidate any guarantee becausethissymptomindicatesthatregenerationhas been neglected In order to keep the water softener and hence the machine in perfect oper...

Page 64: ... is faulty The temperature probe is faulty The nozzle sprayer is clogged The safety thermostat is deactivated or faulty Turn on the machine Replace the electrical heating element Replace the temperature probe Clean the steam nozzle sprayer Reactivate the thermostat or replace it WATER OR STEAM MIXEDWITHWATER COMES OUT OFTHE STEAM NOZZLES Theleveloftheheatingunitistoohighduetothelevel probe being i...

Page 65: ...p is clogged The filter holder is dirty Adjust the coffee grinder Replace the injector Check and clean the dispensing group Clean and replace the filters if necessary THE COFFEE DOSE IS NOT BEING MET The volumetric dosing device connection is faulty The electronic control unit connection is faulty The volumetric dosing device connector is wet The volumetric dosing device is faulty the LED does not...

Page 66: ...the nozzle clean at all times using a cloth dampened in lukewarm water Check and clean the nozzle tips by clearing the steam outlet holes with a small needle Wash these on a weekly basis as indicated in para 10 7 6 on page 68 X X Dispensing group Wash the dispensing group as described in par 10 7 2 on page 66 and 10 7 3 on page 67 Performcleaningoperationsdailyasindicatedinparagraph 10 7 5 on page...

Page 67: ...washing stage all the coffee selections of that group are disabled If the wash is interrupted because the machine was switched off thewashingwillbereactivatedautomaticallywhenthemachine restarts Ifitwasprogrammed P15withvalue2 itispossibletoperforma briefrinsingofthegroup about3seconds bypressingthemanual key or the START STOP key of the display If a certain number of cycles has been programmed an...

Page 68: ... residues Use the special toothbrush supplied see spare parts catalog 10 7 6 Cleaning the steam nozzle Clean the steam nozzle on a weekly basis as follows Insert the steam wand into a jug with water and a specific cleaner in accordance with the manufac turer s instructions Heat the solution with the steam nozzle Let the nozzle cool down whilst keeping it immersed in the solution for at least 5 min...

Page 69: ...ulty Bad motherboard Check service boiler heating circuit replace burnt or faulty components if necessary E011 WARNING Steam heating unit safety level The water in the steam heating unit has dropped below the minimum level Switch the machine off and back on again Check that the probe is not clogged with limescale Checkthattheminimumlevelprobehasbeen connected correctly Checkthatwaterispassingthrou...

Page 70: ...ng device filter Check the 1 mm group nozzle Checkthe0 5mminletnozzleofthevolumetric dosing device E055 GR 2 E071 GR 3 E087 GR 4 E043 GR 1 WARNING No water in the group No water in the coffee heating unit Switch the machine off and back on again Check that there is water in the water mains Check the solenoid valve pump filter Check the inlet water nozzle E059 GR 2 E075 GR 3 E091 GR 4 E044 GR 1 WAR...

Page 71: ...M077 WARNING It is advisable to manually empty the steam heating unit The water in the heating unit needs to be regenerated Perform the relative procedure M100 WARNING Release water and steam Release water and steam from the group to remove any air in the coffee heating unit Wait for the process to finish 10 seconds M101 WARNING Steam outlet Release steam from the tea spout to remove any air in th...

Page 72: ...L on page 72 15 DISPOSAL 15 1 Disposal information For the European Union and the European Economic Area only This symbol indicates that the product cannot be dis posedofwithhouseholdwaste pursuanttotheWEEEDi rective 2012 19 EC the Battery Directive 2006 66 EC and or the national laws implementing those Directives The product should be handed over to a designated collection point for example the d...

Page 73: ...ine refer to the data plate see example shown in para 2 8 CNB1 LEDS AUX POWER IN RS485 AUX RS485 AUX SSR USB NTC 2 ON ON ON CNB2 CNB3 CNB4 CNB5 CNB6 CNB7 CNB8 CNB9 CNB20 CNB10 CNB11 CNB12 CNB13 CNB14 CNB15 CNB16 CNB17 CNB18 CNB22 LEVEL RS232 REGISTER CONNECTOR KEYBOARD SOLENOID VALVES SOLENOID VALVES NT GROUPS DOSING DEVICES GROUP PRESSURE TRANSDUCER PRESS ...

Page 74: ...2 CNB13 CNB14 CNB15 CNB16 CNB17 CNB18 CNB22 BL RD WT BL RD RD GN WT BN RD RD GN OR OR RD GN RD BK RD OR BK BK BK BK BL BN BL WT BK WT BN WT BL OR GN BK WT BL BK BK BN YL GN BK YL GN WT BN BK WT BK WT BK YL WT BL WT BN BN WT BK RD RD BK VT OR OR GN GN OR YL GN OR YL VT BN WT BL WT BK WT BN WT BL YL OR GN GY GN WT BL WT BN WT BL VT WT YL WT VT YL ...

Page 75: ...T10A F4 FuseT6 3A F5 FuseT10A F6 Fuse F4A F7 FuseT1 6A FS Circuit board FuseT6 3A IG Main switch LA Switch light ON MP Motor pump PR Steamheatingunitsafetypressureswitch RCS Services boiler heating element RC1 Heating unit resistor GR1 RC2 Heating unit resistor GR2 RC3 Heating unit resistor GR3 RG1 Group 1 resistor RG2 Group 2 resistor RG3 Group 3 resistor RST Cup warmer heating element SR1 Static...

Page 76: ...ndserviceheatingstaticrelay3 SWC 24Vdc switching power supply TC1 Safety thermostat for heating unit GR1 TC2 Safety thermostat for heating unit GR2 TC3 Safety thermostat for heating unit GR3 TG1 GR1 safety thermostat protection TG2 GR2 safety thermostat protection TG3 GR3 safety thermostat protection TSS Services heating unit safety thermostat TG Remote switch VE Fan 24Vcc L1 T1 L2 T2 L3 T3 L4 T4 ...

Page 77: ...T10A F2 FuseT10A F3 FuseT10A F4 FuseT6 3A F5 FuseT10A F6 Fuse F4A F7 FuseT1 6A FS Circuit board FuseT6 3A IG Main switch LA Switch light ON MP Motor pump PR Steamheatingunitsafetypressureswitch RCS Services boiler heating element RC1 Heating unit resistor GR1 RC2 Heating unit resistor GR2 RC3 Heating unit resistor GR3 RG1 Group 1 resistor RG2 Group 2 resistor RG3 Group 3 resistor RST Cup warmer he...

Page 78: ...rd FuseT6 3A IG Main switch LA Switch light ON PR Steamheatingunitsafetypressureswitch RCS Services boiler heating element RC1 Heating unit resistor GR1 RC2 Heating unit resistor GR2 RC3 Heating unit resistor GR3 RG1 Group 1 resistor RG2 Group 2 resistor RG3 Group 3 resistor RST Cup warmer heating element SR1 Static relay GR1 SR2 Static relay GR2 SR3 Static relay GR3 SRP Motor pump static relay SR...

Page 79: ...EL V BOILER EL V PREBREW GR2 EL V WATER 2 EL V WATER MIX GND OUT 5V GND NTC BOILER GND OUT 5V GND EL V GR4 EL V GR3 EL V GR1 EL V GR2 OUT 5V PRESSURE SWITCH BOILER PRESSURE SWITCH WATER OUT 5V HUMIDITY SENSOR CNB9 GND NTC GR4 GND NTC GR3 GND NTC GR2 NTC GR1 PT1000 BOILER GR4 PT1000 BOILER GR3 GND GND GND GND PT1000 BOILER GR2 PT1000 BOILER GR1 GND 1 2 3 4 2 1 1 2 3 9 10 11 4 5 6 12 13 14 4 3 2 1 7...

Page 80: ...L CAN1_H CAN2_L CAN2_H CNB18 GND SAFETY LEVEL PROBE PT1000 SENSOR 2 PT1000 SENSOR 1 CNB20 CNB22 GND GND OUT 24V EL V DRAINAGE 1 EL V DRAINAGE 2 CNB10 NTC CUP HEATING GND CNB11 CNB12 NTC AUTOSTEAMER GND GND OUT 24V OUT 24V FLOW FLOW GR4 FLOW GR3 FLOW GR2 FLOW GR1 CNB13 GND GND GND GND PRESSURE SWITCH GR4 PRESSURE SWITCH GR3 PRESSURE SWITCH GR2 PRESSURE SWITCH GR1 1 2 1 2 1 2 3 5 6 7 1 2 3 4 1 2 3 4...

Page 81: ...B16 PUMP GR 1 1 2 3 12 11 10 4 5 6 9 8 7 CN3 CN3 PUMP GR 2 CN4 CN4 PUMP GR 3 BL RD 24Vdc YL BK 24Vdc OR RD 24Vdc YL BK 24Vdc GN RD 24Vdc YL BK 24Vdc GN WT BK VT BK YL VT BK GN VT VT BK VT OR BK 5Vcc 5Vcc JOINT NEGATIVE JOINT NEGATIVE BOILER PRESS SENSOR 1 BOILER PRESS SENSOR 2 5Vcc NEGATIVE BOILER PRESS SENSOR 4 5Vcc NEGATIVE BOILER PRESS SENSOR 3 ...

Page 82: ...AULIC DIAGRAM 17 1 Standard version 7 34 42 34 14 9 19 6 7 3 5 1 9 31 32 37 33 41 30 15 18 28 29 22 43 43 35 38 39 40 36 8 2 3 4 E S S S S S S S 28 29 S 28 29 S 26 27 25 20 16 18 23 7 3 24 26 27 25 21 7 13 12 13 11 13 10 3 17 18 26 27 25 ...

Page 83: ...R1 coffee HEATING UNIT 20 GR2 coffee HEATING UNIT 21 GR3 coffee HEATING UNIT 22 GR1 dispensing GROUP 23 GR2 dispensing GROUP 24 GR3 dispensing GROUP 25 Group FILTER 26 Group SOLENOIDVALVE 27 Group GIGLEUR 28 ExpansionVALVE 29 Coffee heating unit PRESSURE SWITCH 30 Steam unit SOLENOIDVALVE 31 Heating unit water inletTAP 32 Heating unit water outletTAP 33 Steam HEATING UNIT 34 Steam output SOLENOIDV...

Page 84: ...ICIANS manual 17 2 FRC version 30 39 30 16 11 3 11 27 28 33 29 38 10 12 6 9 7 8 15 25 26 19 34 34 31 35 36 37 32 E 1 3 2 4 S S S S S S S 25 26 S 25 26 S 23 24 22 17 13 15 20 11 3 21 23 24 22 18 11 5 3 14 15 23 24 22 ...

Page 85: ...IT 19 GR1 dispensing GROUP 20 GR2 dispensing GROUP 21 GR3 dispensing GROUP 22 Group FILTER 23 Group SOLENOIDVALVE 24 Group GIGLEUR 25 ExpansionVALVE 26 Coffee heating unit PRESSURE SWITCH 27 Heating unit water inletTAP 28 Heating unit water outletTAP 29 Steam HEATING UNIT 30 Steam output SOLENOIDVALVE 31 Heating unit level PROBE 32 Heating unit safety PROBE 33 Steam heating unit safetyVALVE 34 Ste...

Page 86: ...meter P14 1 set the enable parameter P312 3 ThetillmanagementsoftwareandthestandardCSserialcable is not the responsibility of the manufacturer 18 1 1 Communication protocol Description of the operating principle with reference to the diagram shown below 1 Order the beverage at the till 2 Select the ordered dose on the coffee machine 3 The code that corresponds to the selection is sent to the till ...

Page 87: ...e enable parameter P312 2 ThetillmanagementsoftwareandthestandardCSserialcable is not the responsibility of the manufacturer 18 2 1 Communication protocol Description of the operating principle with reference to the diagram shown below 1 Select the desired dose on the coffee machine 2 The code that corresponds to the selection is sent to the till see the code table 3 The till replies with ACK 1H t...

Page 88: ...G PRE BREWING 0 Disabled 1 Enabled 11 ENABLING AUTO STEAMER 0 Disabled 1 Enabled 12 ENABLING AUTOMATIC WASH 0 Disabled 1 Enabled 13 ENABLING INITIAL WASH 0 Disabled 1 Enabled 14 ENABLING CONNECTION TO REGISTER 0 Not connected to register 1 Pay first mode Credit Debit 2 Dispense first mode Debit Credit 15 MANUAL KEY 0 disabled 1 continuous 2 purge 16 AUTOMATIC DAYLIGHT SAVING TIME MANAGEMENT 0 Disa...

Page 89: ...BLE Last dispensed beverage graph 0 Disabled 1 Enabled 180 KEY ENABLE Service parameters 0 Disabled 1 Enabled 181 KEY ENABLE Set time date 0 Disabled 1 Enabled 182 KEY ENABLE Washes 0 Disabled 1 Enabled 183 KEY ENABLE Blend selection 0 Disabled 1 Enabled 184 KEY ENABLE Theme 0 Disabled 1 Enabled 185 KEY ENABLE Screensaver 0 Disabled 1 Enabled 186 KEY ENABLE Counter list 0 Disabled 1 Enabled 187 KE...

Page 90: ...ction 27 I Instruction Manual Update 9 Intended use 11 Internal battery 72 Internal components 14 M Machine disposal 72 Machine identification 11 Machine inactivity 72 Machine installation 24 Machine storage 24 Machine transport 22 Maintenance 58 Malfunctions and solutions 64 Materials to be used 27 Motor pump 18 O Overflow device 19 P Parameter programming 34 Pictograms 10 PPE features 24 Push bu...

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Page 92: ...ASTORIA MACCHINE PER CAFFÈ S R L Via Condotti Bardini 1 31058 SUSEGANA TV ITALY Tel 39 0438 6615 Fax 39 0438 60657 www astoria com info astoria com Cod 02000851 Rev 06 09 2019 ...

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