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30

Exhaust filter stuck

Clean or replace the filter

Pump temperature

high when running

Pump oil full or less

check and adjust the oil level

Radiating not good

clean bad fins, improved

ventilation environment

Abnormal

noise

pump operation

Transmission parts badly worn or
loose

identify defective parts

repaired in time

running in the wrong direction

Correct direction

(three-phase power)

Smoke or exhaust
vents droplets

Pump too much oil

Take out more oil

Exhaust filter install not in
position or broken

Install again or replacement

Exhaust filter stuck

Cleaning or replacement

3).the solenoid valve Troubles

Problem status

Caused by reason

Solutions

Seal defective

sealing area is soiled

Clear

Sealing surface damage

repair or replacement

Sealing rubber damaged

Replacement

Solenoid valve

cannot open and

close or open and

close inflexibly

Control fuse burn broken

Replacement

Connect wire not well

Repair

Rectifier diode breakdown

Replacement

coil burned

Replacement

Armature lift dirt

Replacement

Spring Rusty stuck or broken

Replacement

low voltage

Check the power supply

4).Sealing problem and solutions

Problem status

Caused by reason

Solutions

Can’t sealing

Sealing time not choose

Choose suitable sealing

temp.

Sealing time too long or too short Short or extend sealing time

Vacuum degree not reach and

start sealing

Checking vacuum degree

can’t more than 0.06Mpa

Heating wire damaged

Replacement

Heating transformer damaged

Replacement

Sealing contactor fault

Repair or replacement

Sealing solenoid valve failure

Repair or replacement

Heat seal stuck

Repair

Sealing not well

Silicone strip broken or dirty

Clean or replacement

High temp. Tape broken or dirty

Clean or replacement

Bag inside not clean

Clean bag inside

Heating wire loose

Tighten it

Cooling time too short

Extend it

Temperature choose not right

Setting suitable temp.

Summary of Contents for DZ SERIES

Page 1: ...DZ SERIES VACUUM PACKAGING MACHINE OPERATION MANUAL ...

Page 2: ...ton packaging 10 2 Equipped with wooden packaging 10 4 Installation 1 Installation condition 11 2 Installation Environment 12 3 Filling Oil 12 4 Electrical connection 13 5 Connection inflation system 14 6 Connecting vacuum system 15 5 Start up Debugger 1 control panel 15 2 Turn on the power 16 3 Check the pump motor rotation direction 16 6 Standard operation and parameter settings 1 Standard opera...

Page 3: ...readily accessible place for easy reference If you have any questions please contact the manufacturer or supplier Responsibility This specification is carefully edited for any problem or misunderstanding among the consequences of the manufacturer does not assume any responsibility Manufacturer is not responsible for any damage or problems not adopted the provisions of parts caused The manufacturer...

Page 4: ...flated and cover open Sealing temperature can be controlled by the adjustment time and suit for different materials of bags Emergency stop button is on the control panel such as find abnormal situation process press the emergency stop button to interrupt the packaging process 3 Work Principle Put the bag into the vacuum chamber pressure the vacuum chamber lid start the machine run the vacuum pump ...

Page 5: ... set button to setting enter into the cooling time setting state cooling indicator light press the button to select the cooling time range 0 99 seconds 6 after the cooling time selected press set then the panel display ED means the temperature setting state 7 Press the temperature selection button and choose the appropriate temperature the corresponding temperature indicator light temperature high...

Page 6: ...cuum Pressure 1KPa No of Sealing Bars for Each Chamber 2pcs Chamber Dimension L W H 420X435X70mm Sealing Length 400mm Sealing Width 10mm Vacuum Pump Rate 20m3 h Material for Vacuum Chamber Stainless steel External Dimension L W H 540x490x950mm Net Weight 110kgs Distance of Two Sealing Bars 340mm Model DZ 500 2E Voltage AC 220V 50Hz 110V 60Hz Motor Power 1000W Sealing Power 750W Ultimate Vacuum Pre...

Page 7: ... Parameter settings vacuum time setting heating time setting cooling time setting Press ENVERLOP sealing selection button display as follows cooling time setting the current setting value 20s press ADD increase to increase press the DEL reduction to reduce after completing press ENVERLOP sealing selection button to confirm save 4 System language selection Press SET press ADD increase to add to the...

Page 8: ...lay as follows firmware version V3 04 press ENVERLOP sealing selection button or SET to exit Model DZ 600 2E Voltage AC 220V 50Hz 110V 60Hz Motor Power 1000W Sealing Power 1000W Ultimate Vacuum Pressure 1KPa No of Sealing Bars for Each Chamber 2pcs Chamber Dimension L W H 630X630X100mm Sealing Length 600mm Sealing Width 10mm Vacuum Pump Rate 20m3 h Material for Vacuum Chamber Stainless steel Exter...

Page 9: ...acuum Pressure 1KPa No of Sealing Bars for Each Chamber 2pcs Chamber Dimension L W H 550X520X100mm Sealing Length 500mm Sealing Width 10mm Vacuum Pump Rate 40m3 h Material for Vacuum Chamber Stainless steel External Dimension L W H 1200x570x920mm Net Weight 230kgs Distance of Two Sealing Bars 420mm Model DZ 500 2SB Voltage AC 380V 50Hz 220V 50Hz Motor Power 2000W Sealing Power 1200W Ultimate Vacuu...

Page 10: ...Vacuum Pressure 1KPa No of Sealing Bars for Each Chamber 2pcs Chamber Dimension L W H 670X540X40mm Sealing Length 600mm Sealing Width 10mm Vacuum Pump Rate 40m3 h Material for Vacuum Chamber Stainless steel External Dimension L W H 1450x650x980mm Net Weight 285kgs Distance of Two Sealing Bars 440mm Model DZ 600 4SC Voltage AC 380V 50Hz220V 50Hz Motor Power 3000W Sealing Power 2300W Ultimate Vacuum...

Page 11: ... when it is not used Do not use in corrosive big powder place Do not arbitrarily replace parts on the machine Please keep the machine clean inside and outside as well as the removal of the vacuum chamber adhesive material When the machine is not in use should be cut off the power Please change the vacuum pump oil in time Save them for future reference The product according to the latest technical ...

Page 12: ...ive ambient temperature is above 33 or below 5 please contact the manufacturer or supplier This product is in operation the vacuum pump oil can be separated to the maximum extent but not complete separation Be careful Harmful to health Vacuum residual oil will be present in the air Long term inhalation of gases harmful to health Use of this product room must have good ventilation 3 Handling equipm...

Page 13: ...ilt filled with oil vacuum pump will result in a large amount of oil into the pump chamber Start vacuum pump if the pump cavity of excess oil may damage the vacuum pump After vacuum oiling and can no longer handle Note Before transporting the machine make sure that the vacuum pump oil drained 4 Installation Before operation please read this manual carefully With this manual book learn how to insta...

Page 14: ...y machine running To ensure cooling must be sufficient space around the machine can be well ventilated at least10cm interval Do not expose the machine to direct heat or steam device such as a steamer or stove Ensure there is enough space to change the vacuum pump oil replacement of wearing parts 3 Filling Oil Be careful Damage to the machine New machine does not contain vacuum pump oil Running oil...

Page 15: ...l level in the oil level between 1 2 to 3 4 of the mirror install the machine cover 4 Electrical connection Danger Electric shock dangerous Make sure that your outlet has a protective ground wire Be careful Power does not match the damage to the machine Please check the power parameters of the machine refer to the machine nameplate Observe the accident prevention measures and safe handling guideli...

Page 16: ...he power switch less press the vacuum lid run the vacuum pump motor Refer to Start section If possible check the vacuum fan motor and determine the direction of rotation when the fan is downwards If you cannot check the direction of rotation of vacuum pump motor rotation carefully listen to the operation sound of vacuum pump vacuum operated in reverse will be issued a buzzing noise and to check va...

Page 17: ...ill damage the machine Inflatable tubular threaded joint diameter machine is 8mm Connector is located on the side or back of the machine For cylinders used in case of doubt please contact the manufacturer or supplier Note If you make too many pneumatic vacuum of 0 06Mpa above began sealing function the sealing function may not be completed properly 6 Connect the vacuum system for external vacuum p...

Page 18: ...eter settings a digital display Standby Display _ Deflated display state Program run is completed the display Ed B Emergency Stop Press it machine stop work immediately and turn to loose air function vacuum cover auto jump up C Temp adjust Press 1time low temp Press 2time medium temp press3 time high temp Press 4time stop heat D Up adjust Press the button once to adjust the parameters of the selec...

Page 19: ... Even after cooling the surface still has a high temperature Harmful to health Vacuum reside exhaust gas there Long term inhalation of gases harmful to health Use of this product room must have good ventilation 6 Standard operation parameter setting Be careful Injured Please refer to this manual to operate the machine Shall not remove necessary protection covers or housing Do not use this machine ...

Page 20: ...hamber lid the machine will automatically complete all the set procedures including vacuum inflatable if have sealing and cooling When gas is released the vacuum chamber lid opens automatically After the cycle removing packaged product from the machine You can press the emergency stop button to stop the machine when necessary After pressing the emergency stop button the machine will stop all work ...

Page 21: ...with the outside world then the vacuum chamber lid will open their own vacuum meter pointer to move sharply to the right 7 Complete vacuum meter pointer back to the right to reach the 0 vacuum chamber lid open automatically all the time relay indication light off product has been packaged No Process Description 1 Close vacuum chamber lid Machine starts running Work indicator light on 2 Vacuum proc...

Page 22: ...onable parameter setting may cause damage or shorten the life of the machine 3 parameter settings Unreasonable parameter setting may cause damage or shorten the life of the machine Unreasonable parameter settings may not complete all the correct procedures or proper seal If you have questions about the operations and functions of the machine have questions please contact the manufacturer or suppli...

Page 23: ...Second Inflatable 0 9 9 0 1 Second Sealing 0 6 0 1 Second Cooling 0 6 0 1 Second Select temperature setting No Sample Operate Display 1 Power on Show or Ed Show or Ed 2 Press one time the display right indicator show high medium low temperature Show or Ed 3 When using the temperature selector button to select a certain temperature the corresponding temperature indicator light red If the high mediu...

Page 24: ...o spillage Liquid will arrive boiling point when the temperature is higher or it reaches a low pressure the high temperature of the liquid product will soon reach boiling point when packed and thus the degree of vacuum may be lower We recommend to cool the liquid products before packing to ensure the best vacuum effect of the product 6 the best packaging use the correct style and good quality vacu...

Page 25: ... the Periodic Table Cycle time Maintain the content Day With a damp cloth to clean the vacuum chamber vacuum chamber lid and chassis per day it is possible to remove the foreign matter adhered to the heating plate The cut material using a high pressure cleaner Week Check the vacuum pump oil level and oil such as oil is low or bad the oil should be refueled or changed Check the heating plate is dam...

Page 26: ...ed white substance after precipitation it shows that oils contain foreign material and it must be replaced Life of vacuum pump oil Vacuum pump oil service life depends on the work environment extracting clean dry gas generally every 500 operating hours or every six months the vacuum pump oil should be replaced Check at least once a week the oil level and oil volume Can be viewed via the oil level ...

Page 27: ... machine The correct type of oil and oil volume is very important for the vacuum pump Using the wrong vacuum pump oil or adding too much oil will damage the pump New machine must fill oil when the oil level low or take out old oil need to fill the oil Must use the correct size wrench to remove the filler plug Injected about the right amount of the right pump for oil vacuum pump oil refer to specif...

Page 28: ...ist filter too Oil mist filter normal maintenance cycle is 6 12 months Replacing the oil mist filter Open the casing back cover find a vacuum pump Unscrew the four screws on the filter cover remove the filter cover and the spring removed the old oil mist filter replaced with a new oil mist filter Replace the spring and the filter cover The cover back onto the chassis Oil mist filter should be disc...

Page 29: ...xing pins remove the heating plate assembly folded down linoleum plate Remove the cloth of heating panel If you only need to replace the cloth wipe the oil on the heating plate then glue the new linoleum to the heating plate Loosen the locking screw on the block of heating plate Pull out of the heated strip gasket Extraction electric heating wire Epoxy ring ends the same way removed Remove the old...

Page 30: ...elect the desired side of silicone to use 6 Replace the seals Seal ring is to seal the vacuum chamber during operation this is very important for vacuum degree Due to different pressures seals wear out and must be replaced regularly Check the seals at least once a week to see if there is wear or damage The average maintenance cycle of the sealing ring at least once every six months Seal is stuck i...

Page 31: ...t Choose suitable heating time Silicon strip broken or dirty Cleaning or replacement Tape broken or dirty Cleaning or replacement Bag inside not clean Cleaning bag Can t fill air or fill air not good if have Filling air time too short or too long Reduce or extend filling air time Air tank empty or limited to empty Replacement air tank Air tank not open Open air tank Filling air parameter setting w...

Page 32: ... and close inflexibly Control fuse burn broken Replacement Connect wire not well Repair Rectifier diode breakdown Replacement coil burned Replacement Armature lift dirt Replacement Spring Rusty stuck or broken Replacement low voltage Check the power supply 4 Sealing problem and solutions Problem status Caused by reason Solutions Can t sealing Sealing time not choose Choose suitable sealing temp Se...

Page 33: ...il If bad storage conditions such as corrosive environments high temperature or frequent temperature changes protective oil can be used If you have any questions please contact the manufacturer or supplier Turn off the power switch unplug the power and put power line away Close the lid of the vacuum chamber Put a plastic bag to prevent dust If possible keep the original packaging If you need trans...

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