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1. Important safety notes

This manual must be available at the installation place of the gate controller at all time.
Any person assigned with the installation, operation and maintenance of the gate controller must read and follow this manual.

Basic condition for safety-related handling and the failure-free operation of the gate controller is the knowledge of the fundamental
safety guidelines and the safety regulations of the European standards and the professional associations.

This manual, in particular the safety guidelines, are to be considered from all persons who works on the gate controller

For safety reasons the electrical installation is only to accomplished from a qualified electrical personnel according to the locally
valid regulations for the prevention of accidents.

The opening of the gate-controller is only permitted with switched off power supply. For the disconnection of the power supply a
main power switch or the use of a CEE plug is to be planned. The main power switch or the power supply plug must be easily
accessible.

Before performing any work on the gate controller, the voltage must be disconnected and verified that there is no live voltage.

If the potential free contacts of the relay outputs are connected to a dangerous voltage, it is also necessary to switch off these voltages
before working on the gate controller.

The operation of the control with an opened enclosure is not permitted.

Switching on and/or operation of a dewed gate controller is not permitted and can destroy the controller.

The used stage nipple cable insertion may only cut to the stage, so that the insertion of the cable corresponds to the IP 54
protection against water and foreign objects.

Damaged stage nipples must be exchanged immediately against intact.

The intended use of the safety controller is the use at gates and doors. A different, or beyond this, use is not intended. The
manufacturers do not assume liability for damages and malfunctions caused by not intended use.

The manufacturer must permit the use in special applications.

Faults, which can affects the safety, must be eliminated immediately.

With the use of the gate in the manual mode operation it is to be guaranteed that the gate range can be seen by the operator.

At the start-up operation and at the annually prescribed maintenance the parameter settings and the correct function of the safety
device must be examined.

The settings of the parameters and the maintenance of the gate situation may only checked by a qualified personnel. The results must
be documented in such a way that it can be viewed and understood at any time.

Never allow that children operate the gate controller. Take care that children don't play in the near or with the gate. Keep radio remote
controllers in a place which is inaccessible to children.

The manufacturer and the user of the gate, at which the controller is used, are responsible for the compliance with all valid safety
regulations.

The gate controller guarantees for itself a functional safety, however not the complete safety of the gate. Therefore, a safety
consideration for the complete gate, according to the machinery directive 98/37 EC or to the appropriate product standard, is necessary
before using this gate controller.

The gate controller contains no user-serviceable parts. Any unauthorised modifications and/or repairs of the gate controller will
terminate any guarantee and claim against the manufacturer.

The ATC 100 gate controller must be regarded as a component.
It lies in the responsibility of the gate manufacturer and/or gate operator to ensure that its gate
meets all relevant regulations and standards (machinery directive, EMC guideline etc.).

Technical and operating relevant changes to the products and devices specified in this documentation
are reserved at any time also without advance notice.

Summary of Contents for 302030

Page 1: ...Gate Controller ATC 100 Installation and Operating Manual Antriebs und Steuerungstechnik Am Grarock 8 D 33154 Salzkotten Tel 0 52 58 93 27 0 Fax 0 52 58 34 48 www asogmbh de e mail info asogmbh de ...

Page 2: ...ol switches 4 5 Light barrier inputs 4 6 Safety contact edge connection 4 7 Limit switches inputs 4 8 Power supply 24V 5 Plug on modules 5 1 Control modules 5 2 Auxiliary modules 5 2 1 Inductive safety controller ISK 70 75 5 2 2 Time switch ZU3 5 2 3 Radio controller 6 Program settings 6 1 Automatic 6 2 Manual mode 6 3 Input 6 4 Diagnosis 7 Jumper settings 8 Article numbers 9 Enclosure 9 1 Mountin...

Page 3: ...s the use at gates and doors A different or beyond this use is not intended The manufacturers do not assume liability for damages and malfunctions caused by not intended use The manufacturer must permit the use in special applications Faults which can affects the safety must be eliminated immediately With the use of the gate in the manual mode operation it is to be guaranteed that the gate range c...

Page 4: ...mbly ALL IN ONE solution for the gate automation 2 General The free parametrizable gate controller ATC 100 is developed for controlling 400V three phase current and 230V one phase current motors on sliding gates roller doors roller grills and sectional doors in industrial commercial and private use As a result of the large flexibility the variety of connection possibilities and the combination wit...

Page 5: ...ocket for radio controller Socket for timer Socket for timer looped Socket for inductive safety system ISK 70 75 Led indicator for selftest Led indicators contactors 14 15 16 17 18 19 20 21 Week timer radio controller Inductive safety system ISK 70 75 22 23 24 U V W M F1 2AT ISK LS STOP Open Closed Impuls Closing Direction ISK Coil Core Limit Switch CL Time Switch L2 L3 N 1 2 3 4 5 6 7 8 9 J1 J2 A...

Page 6: ...ction switched LED 3 Contactor for CLOSING direction switched LED 4 lights if the safety contact edge s for the OPENING direction is are OK LED 5 lights if the safety contact edge s for the CLOSING direction is are OK LED 6 Self test failing LED 7 Performing self test step1 OPENING direction LED 8 Performing self test step2 OPENING direction LED 9 Performing self test step1 CLOSING direction LED 1...

Page 7: ...he individual wires the clamps 5 to 24 are pluggable The used stage nipple cable insertion may only cut to the stage so that the insertion of the cable corresponds to the IP 54 protection against water and foreign objects Damaged stage nipples must be exchanged immediately against intact Overview connectors U V W M F1 2AT ISK L1 L2 L3 N 1 2 3 4 5 ATC 100 Supply Voltage 3 x 400 V 50 Hz A2 A1 Light ...

Page 8: ...5 6 7 8 22 21 20 19 18 17 16 15 8 2kΩ 8 2kΩ 14 LS STOP Open Closed Impuls Closing Direction OUT 24V GND SKL SKL ISK Coil Core Opening Direction Closing Direction 24V GND Limit Switch OP CL 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 23 23 24 STOP Com Com L1 L2 L3 N U V W Supply Voltage 3 x 400 V 50 Hz F1 2AT ISK L1 L2 L3 N 1 2 3 4 5 ATC 100 Supply Voltage 3 x 400 V 50 Hz Light Radio Contro...

Page 9: ...Open Closed Impuls Closing Direction OUT 24V GND SKL SKL ISK Coil Core Opening Direction Closing Direction 24V GND Limit Switch OP CL 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 23 23 24 STOP Com Com L1 L2 L3 N U V W Supply Voltage 230 V AC 50 Hz F1 2AT ISK L1 L2 L3 N 1 2 3 4 5 ATC 100 Supply Voltage 3 x 400 V 50 Hz Light Radio Control 13 12 11 10 9 5 6 7 8 22 21 20 19 18 17 16 15 8 2kΩ 8 ...

Page 10: ...ND Limit Switch OP CL 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 23 23 24 STOP Com Com L1 L2 L3 N U V W A2 A1 A4 A3 Licht U V W M F1 2AT ISK 1 2 3 4 5 ATC 100 Supply Voltage 3 x 400 V 50 Hz Radio Control 13 12 11 10 9 5 6 7 8 22 21 20 19 18 17 16 15 8 2kΩ 8 2kΩ 14 LS STOP Open Closed Impuls Closing Direction OUT 24V GND SKL SKL ISK Coil Core Opening Direction Closing Direction 24V GND Lim...

Page 11: ...not used the inputs 14 15 are to be bridged accordingly With activation of the secondary time the function for quick closing after crossing the light barrier can be realized in the automatic mode Instead of the adjusted open time the adjusted secondary time is used as a new open time after crossing the light barrier 4 3 STOP inputs The STOP inputs are inputs without a safety related function They ...

Page 12: ... contact edges takes place directly on the ATC 100 The contact edges working against the driving direction have no influence to the program sequence If the automatic closing is activated an actuating of the contact edges will reset the automatic closing till the next start up signal Not used inputs must be terminated with a 8 2 kΩ resistor Travelling safety contact edges Thedirectiondependingmonit...

Page 13: ...llation on a sliding gate application without ISK system may only be used on gate systems which have their own and to the latest standards confirming safety devices Gate systems without safety devices may only operated in manual mode to prevent severe injuries The liability of the manufacturer is terminated with neglect or deliberate abuse 5 2 2 Time switch ZU 3 With the integration of the pluggab...

Page 14: ...c Pre setting 120 sec In order to protect drive and gate mechanics the run time is monitored during the opening and closing phase If the appropriate limit switch is not reached in the programmed time the controller stops If this happens the control module displays ERROR run time The adjusted run time should be selected 10 sec longer than the maximum gate run time OPEN TIME 0 up to 600 sec Pre sett...

Page 15: ...n EDGE OP Safety contact edge opening direction MOD 1 or 2 Pre setting MOD 1 This parameter specifies the reaction of the controller if the safety contact edge is activated in the opening movement MOD 1 STOP plus short reversion 1 5 sec MOD 2 STOP plus full reversion LIGHT B CL Light barrier closing movement MOD 1 or 2 Pre setting MOD 2 This parameter specifies the reaction of the controller if th...

Page 16: ...CL Off Passage light barrier not installed or light beam is not interrupted LIMIT SW OP limit switch for opened gate Displays the operating conditions of the limit switch for opened gate position LIMIT SW OP On Limit switch wired correctly and is not operated LIMIT SW OP Off Limit switch is not wired correctly or is operated LIMIT SW CL limit switch for closed gate Displays the operating condition...

Page 17: ... the cable glands point downwards The weight of the controller of approx 1 8kg should be absolutely considered with the choice of the mounting 9 2 Enclosure dimensions 228 240 Mounting holes 4x 4 2 mm 275 130 160 75 90 15 7 Jumper settings With the 2 jumpers on the board general functions can be adjusted Jumper J1 automatic closing J1 open automatic closing deactivated J1 bridged automatic closing...

Page 18: ...V DC 15 IOutmax24V 250 mA POutmax24V 6 W To guarantee the correct function of the controller the listed maximum values may not be exceeded in any case Motor reversing contactor PSmax230V 2 2 KW max contactor output with 230 V one phase drives PSmax400V 4KW with 400 V three phase drives Relays UREL 250 V max switching voltage IREL 2 5 A max switching current Switching times Safety device TA 25 ms S...

Page 19: ...19 ...

Page 20: ...nd Steuerungstechnik Am Grarock 8 D 33154 Salzkotten Tel 0 52 58 93 27 0 Fax 0 52 58 34 48 www asogmbh de e mail info asogmbh de Technical Data Version 1 5 Stand 26 08 2005 Subject to change without prior notice ...

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