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Array electronic AF-10MR-A2, User Manual

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Array electronic AF-10MR-A2 User Manual Download Page 59

FAB2 Intelligent Controller

     When FAB2 is used for the above control, it is very simple both in the 
connection of the external line and in editing the program. When QUICK 
II programming software is used for editing the control program, it is only 
necessary to set two time switch blocks.

The set of FB is as follows:

The set of FB is as follows:

B01

D/W

B02

D/W

58

Summary of Contents for AF-10MR-A2

Page 1: ......

Page 2: ...ange of applications It can be used for the automation of an extensive range of electrical and mechanical equipments flow control building automation and many other fields To some degree FAB2 really m...

Page 3: ...The above way is wrong and the correct way is as follows Safety Guide This manual contains the precautions necessary for ensuring your personal safety as well as for protection of the products and the...

Page 4: ...suitably qualified personnels are allowed to operate and debug the products Qualified personnels are specified as those persons who carry out commissioning grounding and apply the appropriate identif...

Page 5: ...15 2 1 2 Dimensions unit mm 15 2 2 Wiring of FAB2 16 2 2 1 Connection of power supply 16 2 2 2 FAB2 input connection 17 2 2 3 FAB2 output connection 18 Chapter III General Descriptions for Function Bl...

Page 6: ...onfirming 44 4 3 Function Interface 44 4 3 1 FAB2 Rom Interface 45 4 3 1 1 Analog Calibration Interface 45 4 3 1 2 Rom FAB2 Program Interface 47 4 3 1 3 FAB2_Addr address interface 49 4 3 2 Setting in...

Page 7: ...Application of FAB2 in a voltage diode counting and packing assembly line 65 Chapter I Installation and unloading 1 1 Installation of Quick II 68 1 2 unloading 71 Chapter II Brief Introduction to Quic...

Page 8: ...83 3 3 Block Library 84 3 3 1 Block Library Operation 86 3 3 2 Block classification 86 3 3 3 Setup of block attributes 86 3 3 3 1 General Property 86 3 3 3 2 Setup of Special Properties 87 Chapter IV...

Page 9: ...eatures 109 1 3 Using Methods Taking SP 24AL as example 110 1 4 Specification 113 I Functional comparison 114 II Technical Parameters 2 1 General technical parameters 116 2 2 AF 10MR A2 AF 20MR A2 117...

Page 10: ...incidents of personal injury damage or some loss of property will be caused Note It indicates that particular attention is required to all published information related to the use or disposal of produ...

Page 11: ...FAB2 Intelligent Controller MEMO 10...

Page 12: ...d other functions through the LCD panel which greatly reduces the user s cost investment and for the operation It brings great convenience The volume of FAB2 series products follows the old FAB s smal...

Page 13: ...A2 AC100V 240V 12 points AC digital input 8 points relay output 8 AF 20MR E2 AC14 20V DC12 24V 12 points AC DC digital input 8 points relay output 9 AF 20MT E2 DC12 24V 12 points DC digital input 8 p...

Page 14: ...of the program to realize and several functional blocks are connected in a certain way to complete more complicated control functions The FAB2 can accommodate up to 127 function block programs There...

Page 15: ...When the AF HMI panel enters the function interface it must enter the correct password and protect it with the symbol 8 Power indicator FAB2 adds red power indicator to facilitate the customer to visu...

Page 16: ...ing FAB2 as shown in Fig 2 1 2 Use the screw mounting holes on FAB2 for direct mounting Do not remove the AF HMI while it is powered on Otherwise it may cause mechanical damage and even endanger the s...

Page 17: ...2 1 5mm2 2 2 1 Connection of power supply 1 For FAB2s like AF 10MR A2 and AF 20MR A2 its applicable power supply is 100 240VAC 50 60Hz The grid voltage fluctuation range is about 10 2 For FAB2s like A...

Page 18: ...3 wire system 4 wire Note 1 Analog can be input into analog receivable FAB2s like AF 10 20MR D2 AF 10 20MT D2 AF 10 20MT GD2 through all the input ports I1 I6 I1 IC As long as the analog related funct...

Page 19: ...ay s contact to the power and input is isolated AF 10MT D2 AF 20MT D2 AF 10MT GD2 AF 20MT GD2 AF 10MT E2 AF 20MT E2 type FAB2 is the transistor output 1 Requirements for the relay outputs Various load...

Page 20: ...e The load connected to FAB2 must have the following characteristics When the switch is ON Q 1 the maximum current is 2A 1 Type D connection is shown in Fig 2 10 Fig 2 10 Transistor Output D type 1 M...

Page 21: ...s shown in Fig2 11 Fig 2 11 Transistor Output GD type 1 L line should be connected to L of FAB2 power supply and the load should be directly connected the M of the load power 2 The load voltage should...

Page 22: ...with function blocks is simpler and better appreciated than the conventional PLC instruction programming The following types of operator for FAB2 function blocks are available for options 1 Options of...

Page 23: ...is called AND because only when all of I1 I2 and I3 are in status 1 the status of Output Q will be 1 i e the output is closed I1 I2 I3 Q 0 0 0 0 0 0 1 0 0 1 0 0 0 1 1 0 1 0 0 0 1 0 1 0 1 1 0 0 1 1 1...

Page 24: ...1 1 1 1 3 1 3 NOT This function block is called NOT because the input status is 0 Output Q is 1 and vice versa In other words NOT is the phase inverter for the input point I1 The phase inverter is ind...

Page 25: ...and I3 are in status 1 i e close its Output Q is in status 0 Logical frame of NAND I1 I2 I3 Q 0 0 0 1 0 0 1 1 0 1 0 1 0 1 1 1 1 0 0 1 1 0 1 1 1 1 0 1 1 1 1 0 The electrical line diagram for parallel...

Page 26: ...open status 0 Logical frame of NOR I1 I2 I3 Q 0 0 0 1 0 0 1 0 0 1 0 0 0 1 1 0 1 0 0 0 1 0 1 0 1 1 0 0 1 1 1 0 3 1 6 XOR I1 I2 The electrical line diagram for parallel connection of a certain number o...

Page 27: ...me the output status of XOR is 0 Logical frame of XOR I1 I2 Q 0 0 0 0 1 1 1 0 1 1 1 0 3 2 Special function blocks SF Function Representation Graphic DPR ON time delay DDR OFF time delay PLR Pulse rela...

Page 28: ...B2 Pin Description input TRG After TRG is triggered the time delay timer starts timing If TRG stops triggering during the timing of timer the timer will terminate the timing Parameter T After time T t...

Page 29: ...otor delayed turning on of lights etc 4 The assigned range for T is 0 01 99 99 and the time units can be set respectively to hour H minute M and second S Its time accuracy can reach 0 5 3 2 2 DDR Line...

Page 30: ...efore the set time T is over the timer and output can be reset via R Reset input 4 This function is applicable to the lighting of staircase the control of barriers in a car park the control of water t...

Page 31: ...0 via Input R 3 This function can be applied to the lighting of corridors and staircases and the start stop of a motor with a single push button etc 3 2 4 CW FAB2 has clock switches for 127 time inte...

Page 32: ...d off are set the output is on only in this period that s time from on to off Before the time the output maintains the former status while after the off time the output is off 2 The range of T1 On tim...

Page 33: ...y ON time or OFF time is set the changes of output status are as follows Setting condition Time Output status only ON time Below ON time Keeping the original status Greater than or equal to ON time ON...

Page 34: ...from Monday to Friday TH Thursday MO SA every day from Monday to Saturday FR Friday FR SU every day from Friday to Saturday SA Saturday SA SU every day from Saturday to Sunday SU Sunday In case only...

Page 35: ...nd Off is set at 9 00 from Monday to Thursday MO TH then FR SR and SU will maintain their former status that s the original ON status will keep ON while the original OFF status will keep OFF 7 During...

Page 36: ...the output OFF at the OFF time unless it has already been OFF status 10 Accuracy of a RTC Real Time Clock The accuracy of a RTC can reach 1s Only one FB Function Block is needed to do the work with d...

Page 37: ...Pin Description Input EN Make the CPG ON or OFF via Input EN Enable Input R Make Output Q be 0 via Input R Reset Parameter T T is the time length of output from ON to OFF Output Q Every time EN change...

Page 38: ...apses and this cycle operation continues until Input EN Enable is 0 Then the CPG stops operation and Output Q is 0 3 This function is applicable to generate pulse automatically and to switch ON OFF au...

Page 39: ...assignment range for T is 0 01 99 99 and the time units can be set respectively to hour H minute M and second S Its time accuracy can reach 0 5 3 2 8 UCN Line diagram symbol in FAB2 Pin Description I...

Page 40: ...r other inputs When R inputs a reset signal the counter is reset to 0 and output Q resets simultaneously Input CNT When CNT counting is input the counter will only count the leading edge triggering th...

Page 41: ...is output Input R Reset the single pulse time relay When R is 1 Output Q becomes 0 Parameter T The assignment range of the pulse duration setting is 0 01 99 99 second minute hour The time accuracy ca...

Page 42: ...0MT GD2 AF 20MR D2 AF 20MT D2 and AF 20MT GD2 have this function which is used in the input function block for analog quantity Instructions for the comparison function of analog quantity The compariso...

Page 43: ...FAB2 Intelligent Controller MEMO 42...

Page 44: ...he FAB2 status display interface Take 10 points as an example as shown in Fig 4 2 The I listed above is input the status of 6 input ports The following Q is output status of 4 output ports indicate ON...

Page 45: ...will enter the panel function interface If the user password is not entered correctly it will stay on the input password interface Four digit password every time you enter a digit to enter the next d...

Page 46: ...m FAB2 Read FAB2 program FAB2_Addr View or set the FAB2 address default address 000 MODEM System Reserved FAB2 is not enabled for this feature 4 3 1 1 Analog Calibration Interface The analog channel c...

Page 47: ...e screen will prompt succeed The Vmin and Vmax inputs must be between 0V and 10V The maximum calibration value of the value must be greater than the minimum calibration value Fig 4 7 3 After successfu...

Page 48: ...function block Time unit Unit Unit 1 hour 2 minute 4 second Int Integer bit M Decimal places As shown in Fig 4 8 B002 function block is MPLR single pulse function block The parameter is 30 3 seconds I...

Page 49: ...fy the parameter you could remove the cursor to the modified bit you need then set up the parameter via key Fig 4 10 Week type For example as shown in Fig 4 11 B008 function block is SCHD clock switch...

Page 50: ...e keys Fig 4 12 4 3 2 Setting interface When the user enters the Set setting interface on the FAB2 function interface as shown in Fig 4 13 When the user enters the Set setting interface under the FAB2...

Page 51: ...blocks according to rule 2 and rule 3 Rule 2 The input of circuit is always from input to output with the cause first and result next The block sequence number of the cause block must be smaller than...

Page 52: ...ohibited except for CW block 4 4 2 Middle relay In FAB2 programming the middle relay is a very important bridge in FAB2 programming The intermediate relay of FAB2 is similar to that in the relay contr...

Page 53: ...ontroller Fig 4 15 In the above figure the output status of B01 can be registered by M01 in addition to iuput of the B02 module and then used as the input of the B03 module 52 MEMO I1 I2 I3 I4 I5 Q1 M...

Page 54: ...B2 front view is 485 interface as shown in Fig 5 1 Fig 5 1 5 1 FAB2 download port The user could communicate with FAB2 PLC and QUICKII directly through AF C232 2 and AF DUSB 2 so as to realize read an...

Page 55: ...5 2 2 FAB2 A2B2 interface The A2B2 interface is used for communication between our SH300 text display His related parameters are as follows Item content SH300 Communication port 9 pin communication po...

Page 56: ...parameter values of function blocks in FAB2 programs Register I 1 12 Read Reading input analog value B Corresponding block number in the FAB2 program 1 128 Read Reading parameter values of function bl...

Page 57: ...FAB2 Intelligent Controller 56 MEMO...

Page 58: ...to 12 00 00 AM and 14 00 00 to 17 00 00 PM the bell shall ring once every hour for 10 seconds Saturday and Sunday During 8 00 00 to 12 00 00 AM and 13 00 00 to 17 00 00 PM the bell shall ring once ev...

Page 59: ...simple both in the connection of the external line and in editing the program When QUICK II programming software is used for editing the control program it is only necessary to set two time switch blo...

Page 60: ...8 30 and off at AM 6 30 every day The program diagram is as below Description I1 connected to the button switch Q1 connected to the illumination lamp 6 3 Automatic gate control Control requirements 1...

Page 61: ...tion system Control requirements The ventilation system shall be able to send fresh air into the room and to exhaust the waste gas out of the room 1 Waste gas exhaust unit and fresh air forced draft u...

Page 62: ...onnected to the waste gas flow monitor I4 connected to the fresh air flow monitor Q1 connected to the waste gas exhaust equipment Q2 connected to the fresh air forced draft equipment Q3 connected to t...

Page 63: ...tector in case of a rainy day it shall be switched off automatically 5 Over under voltage detector it will be automatically switched off when its operating voltage is too high or too low 3 Input outpu...

Page 64: ...lighting equipment Close the additional lighting and the lighting for non display period b The strong lighting Open the basic lighting equipment and additional lighting equipment Close the non display...

Page 65: ...l requirements 1 Automatic reading of various meters the watt hour meter water meter and gas meter can be read automatically 2 Fire protection and anti burglar functions can be realized 3 Start and st...

Page 66: ...counting assembly line to be completed by FAB2_1 1 I5 is used for counting the diodes entering the assembly line automatically giving the sum of the diodes to be tested 2 I6 is used for counting of di...

Page 67: ...screen and saved on PC as well PC can acquired FAB2 data on the screen and can provide data storage and inquiry functions to allow prompt analysis of the counting of different withstand voltage diode...

Page 68: ...amming and simulation on PC It can not only perform edit of control program FBD for FAB2 but also simulate program and display clearly the running results in order to determine the accuracy Besides QU...

Page 69: ...tomatically and you will complete the installation smoothly on your PC The main steps are as follows 1 Insert the CD ROM with Quick II into the CD Drive and Installation Guidance will appear automatic...

Page 70: ...m If you click CANCEL the installation program will be terminated Fig 1 3 3 Enter the next frame which can set the installing route in fig 1 4 you can click browse button to change the installing rout...

Page 71: ...u will return to the previous installation screen as shown in Figure 1 4 Click the Install button with the left mouse button you will enter the installation interface as shown in Figure 1 6 Fig 1 5 5...

Page 72: ...ically if quit setup click cancel button Fig 1 8 1 2 unloading There are two ways to unload QUICK II 1 Removed from the program Under the Windows screen pls kindly use the left mouse button to click t...

Page 73: ...ile Double click the Control Panel button with the left mouse button to open the control panel screen Double click Add Remove Programs with the left mouse button on the control panel content screen an...

Page 74: ...FAB2 Intelligent Controller MEMO 73 Fig 1 11 The semoval screen of Quick II...

Page 75: ...chapter forward make a comprehensive introduction to Quick II with the help of visual pictures 2 1 Operating interface The operating interface of Quick II is friendly and all of its operations can be...

Page 76: ...use you can finish creation and writing simulation running and monitoring of a FAB2 program very quickly 2 2 Editing windows of logical diagram for FAB2 When click New button editing window of logical...

Page 77: ...tely new off line test function through which you can test the correctness of your program without installing the controller on site so that many inconveniences of on line test is avoided 2 3 3 Real t...

Page 78: ...FAB2 Intelligent Controller 77 MEMO...

Page 79: ...QUICK II is characterized by flexibility and variation according to the main selection so that you can operate conveniently 3 1 1 File The instruction is mainly used for file management including New...

Page 80: ...isconnect if communicated without PC click this option to stop communication 3 1 4 Display After setting new file the pull down menu display is shown as follows Fig 3 4 Instruction name Function Stand...

Page 81: ...alid grid color Set Frame Windows BK colour Setup Window background colour Set Line Mode Setup block line types Change FAB2 Time Modify FAB2 time Change FAB2 Address Modify FAB2 address Set Password S...

Page 82: ...us graphic components Select all Select all the contents in the current window Change block number change block number Change line number change line number Property the property of selected block 3 1...

Page 83: ...Diagnosis of FAB2 detect the status of FAB2 Simulation simulate program Drive FAB2 start stop FAB2 3 1 10 Windows This instruction is mainly used for the arranging of multiple opening windows When mor...

Page 84: ...e them you can edit and draw faster and better 3 2 1 Standard Tool Bar Standard Tool Bar New Copy Open Paste Save Print Read Program from FAB2 Block Link Block Library Start Simulation Cut 3 2 2 Contr...

Page 85: ...clicked IN represents the input blocks which will be displayed when clicked OUT represents the output blocks which will be displayed when clicked This library has all of the Basic Special Function Bl...

Page 86: ...he input blocks which will be displayed when the button is clicked OUT represents the output blocks which will be displayed when the button is clicked The graphs of I O library are only for you to sel...

Page 87: ...es Logical Block Function Block Input Block and Output Block The Input and Output blocks are only used to graphically represent the input and output ends of FAB without any actual functions The key pa...

Page 88: ...rminal and its status is always at high level When the input is LO this terminal allows connection with no lead from any other block and its status is always at low level 3 3 3 2 Setup of Special Prop...

Page 89: ...alogue box is as shown in fig 3 16 Fig 3 16 Count value set count value its range is from 1 999999 Other setup is referred to setup of the general block 3 Properties of RS relay The dialogue box of RS...

Page 90: ...e style and Week style are provided to meet the particular requirements of users Fig 3 18 If week style is selected and click set time button the frame of setting time will be on and you can set up to...

Page 91: ...fig 3 20 Fig 3 20 Delete When you want to delete a time put the cursor on the said time record and click Delete When the confirm DEL frame appears click OK to delete the said time record Modify When y...

Page 92: ...te and state ON OFF and set the switch time Then click OK and a time record is added Fig 3 22 It should be pointed out that Quick II provides you with the best date setting method You will have a perm...

Page 93: ...d is modified Print When you want to print your set time on paper then click PRINT Notes 1 The time is arranged in an order from earlier to later and the time sequence shall be considered for adding o...

Page 94: ...d port can be connected to Input port If LM has been selected it means that this said port can be set to a fixed digital value Please refer to 3 to know how to set the value 3 setup Fixed Value The ra...

Page 95: ...a Logical Function Diagram Moreover in order to find out if your set program can achieve your expected control effects Quick II provides the special function simulation you can run it on the Function...

Page 96: ...the icon in the Tool Bar as shown in Fig 4 1 Fig 4 1 2 Now a dialogue box will appear as shown in Fig 4 2 Fig 4 2 In the above figure the left box is the option of controller type you can click your r...

Page 97: ...s shown in Fig 4 5 you can select save path or select Cancel Function Editing Box will appear as shown in Fig 4 3 Fig 4 3 4 1 2 Open the existing file Operation method 1 Click Open under the File menu...

Page 98: ...gical relation Step 1 Place blocks Step 2 Edit the attributes of blocks Step 3 link 4 2 1 Place blocks The desired block can be directly selected from the left block library window and place on the Ed...

Page 99: ...Fig 4 7 4 2 2 Edit block properties Different blocks have different properties which may be set by control requirements Operating methods 1 Select a function block and click by right key a new menu w...

Page 100: ...Click OK button 4 Repeat the above operation set properties of all blocks Note Different blocks have different properties setup especially the special function blocks Please refer to chapter III sect...

Page 101: ...m is complete as shown in Fig 4 11 Fig 4 11 a With automatic link as the mouse is moved to I O ports of the blocks its shape will change into a indicating that an link port by click click it and move...

Page 102: ...e mouse into your desired place and click as shown in Fig 4 13 Fig 4 13 At the ends of the lines there will appear mark numbers such as L5 L6 If you define that a line is from L5 to L6 so modified met...

Page 103: ...e to so many crisscrossing lines you can move some of the links or blocks to make tidy and easier Operating methods 1 Click the link or block to be moved and it will turn to a red color 2 Move it to t...

Page 104: ...shown in Fig 4 16 or directly click icon in the Tool Bar Now you can see the result of program running through I O status in the frame as shown in Fig 4 17 Fig 4 16 2 Please observe that your program...

Page 105: ...4 18 or click icon in the tool bar 2 A new dialogue box appears as shown in Fig 4 19 in which you can set the path and file name of save 3 Click Save or Save as and save is completed Fig 4 18 Fig 4 19...

Page 106: ...control requirement the Com Port of the computer can be connected with FAB2 directly through the programming interface or through the interface In this way communication between the computer and FAB2...

Page 107: ...e main menu as shown in Fig 4 22 Fig 4 22 2 A dialogue box appears as shown in Fig 4 23 Fig 4 23 3 Fill in the FAB2 address 4 Select COM port 5 Click OK 6 Write Read 1 Click FAB2 PC FAB2 or FAB2 PC on...

Page 108: ...communication between PC and FAB2 is played so as to complete read write program 2 When writing the program into FAB2 if Run after write at once is selected FAB2 will run immediately otherwise need to...

Page 109: ...eing mini sized light weight high efficiency good reliability and so on In special it has the remote control and UPS function SP AS Series SP 05AS 5V 6A SP 12AS 12V 3A SP 24AS 24V 1 5A 71mm 106mm 62 5...

Page 110: ...e load adjusting potentio meter A 10 Effective 75 11 Insulation voltage endurance 1 5KV 12 Power supply output with the LED indicator 13 Ripple 150mVp p 14 Have the short circuit and over load protect...

Page 111: ...be 24VDC 5 Connect the load in the output terminal pay attention to the straight polarity and the negative polarity and that the maximum working current must be 3A b Remote Control Attn Externally Con...

Page 112: ...c Using UPS Function Attn If the load can provide with UPS voltage methods then you can use this function Attn the connection of the positive and negative pole Fig 3 3 UPS application L N V A BATT DC...

Page 113: ...positive pole and negative pole marked on the crust 7 Connect the power 100 240VAC 140 340VDC If the battery voltage is over 24V you need to adjust potentiometer V to make it over battery voltage the...

Page 114: ...e 5V 12V 24V 5V 12V 24V Current 6A 3A 1 5A 10A 6A 3A Dimension W H D 71mmx106mmx65mm 126mmx106mmx65mm Gamut voltage 100 240VAC 140 340VDC Ripple voltage tolerance range 85 264VAC 120 370VDC Input freq...

Page 115: ...oice module None without voice module Panel parameters queried modified queried modified Panel programming Yes None The function of Automatic Startup None Yes 0 5 second after Power on or download the...

Page 116: ...FAB2 Intelligent Controller MEMO 115...

Page 117: ...m3 4 days H2S 1cm3 m3 4 days Mechanical environment Protection type IP20 Vibration 2 IEC68 2 6 10 57Hz constant amplitude 0 15mm 57 150Hz constant acceleration 2g Impact IEC68 2 27 18 impacts semi si...

Page 118: ...owable main frequency AC85 260V AC85 260V 47 63Hz Power consumption AC220V AF 10MR A2 6W AF 20MR A2 10W Digit input Input voltage L1 Signal 0 Signal 1 AC0 40V AC80 240V Input Current of signal 1 Typic...

Page 119: ...A Short Circuit Protection cos0 5 0 7 Power Supply ProtectionB16 900A Output Relay Protection Max 20A FeatureB16 Switch Frequency Machine 10Hz Resistor Load Lamp Load 2Hz Induced Load 0 5Hz 2 3 AF 10M...

Page 120: ...the rated value No even in the whole temperature range 2 4 AF 10MR D2 AF 20MR D2 Power Supply The rated Voltage of power supply DC12 24V Allowable range of the rated input voltage DC10 28V Power Consu...

Page 121: ...r Supply Protection B16 600A Short Circuit Protection cos0 5 0 7 Power Supply Protection B16 900A Output Relay Protection Not allowed Switch Frequency Max 20A FeatureB16 Machine Resistor Load Lamp Loa...

Page 122: ...Power Consumption AC DC24V Output full load AF 10MR E2 3W AF 20MR E2 5W Digital Input Signal 0 Signal 1 AC DC4 5V AC DC10 24V Input current of Signal 1 Typical 2mA Input section analog input Typical 5...

Page 123: ...on DC24V Output full load DC10V 28V Typical 80mA Typical 2W Input section digit input Signal 0 Signal 1 DC4 5V DC7 5 24V Input current of signal 1 2 5mA Input section analog input Signal 0 Signal 1 DC...

Page 124: ...FAB2 Intelligent Controller MEMO 123...

Page 125: ...specifications and has not been misused it shall be delivered to a service centre which ARRAY authorizes for free repair ARRAY reserves the right to repair or replace the product in accordance with it...

Page 126: ...FAB2 Intelligent Controller MEMO 125...

Page 127: ...then could perform the upload and download between AF2 and PC 4 If the communication is failed pls kindly operate as below A Pls kindly detect the communication port my computer property firmware Devi...

Page 128: ...FAB2 Intelligent Controller 127...

Page 129: ......

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