Arctic Cat 2004 650, Service Manual

Page: 7 / 54

3-7
3
3. Remove the V-belt cover (See Removing
Right-Side Components); then remove the three
clutch cover bolts (B) noting the arrow (D) and
attach the clutch holding tool (A).
KX236A
4. Hold the clutch stationary while (from the
opposite side) loosening the rotor/flywheel cap
screw (A); then remove the cap screw and the
starter cup (B). Account for the O-ring.
KX237
5. Install two 6 mm cap screws (B) into the collar (A)
and remove the collar; then place an oil pan under
the left side of the engine.
KX238
6. Disconnect the alternator and pick-up coil lead
connectors; then remove the alternator cover cap
screws (A), alternator cover (B), and the two
clamps (C).
KX239
7. Remove the ball bearing; then thread the flywheel
puller (A) into the rotor/flywheel.
KX240
8. Hold the puller with a suitable wrench and turn the
puller screw in to remove the rotor/flywheel.
Account for the key.
9. Remove the starter torque limiter (A).
KX241
10. Remove the oil pump drive chain tensioner bolt
(A); then remove the chain guide bolts (B) and
collar and the chain guides (C).
! CAUTION
If the rotor is difficult to remove, turn the screw
while tapping on the end of the puller screw. Do
not strike the rotor/flywheel as a sharp blow can
cause magnets to lose strength.