Arctic Cat 2004 650, Service Manual

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CD047
2. Place the driven pulley assembly onto the
compressor tool base engaging the dowel pins into
appropriate holes in the fixed face of the assembly.
3. Tighten the nut against Spring Holder (p/n
0444-162) (C) to compress the springs; then using
a circlip pliers (B), remove the circlip (A).
KX280
4. Relax the spring by removing the nut and spring
holder; then remove the spring seats (A), spring
(B), and thrust plate (C).
KX281
5. Make matching marks (A) and (B) on the movable
sheave (C) and stationary sheave (D) to allow
installation in the same position.
KX282
6. Wipe out excessive grease; then using a standard
tip screwdriver (B), dislodge the four guide pins
(A).
KX283
7. Remove the spacers; then thoroughly clean all
parts in a high flash-point solvent.
Inspecting
1. Inspect the pulley faces for wear, galling, or
grooving.
2. Inspect the O-rings on the movable face for nicks,
tears, or swelling.
CD057
3. Inspect two grease seals in the movable face for
nicks, cuts, or damage.