3-46
5. Apply grease to the O-ring (A); then install the pin
(B), spring (C), and oil pump chain tensioner bolt
(D) and tighten to 2.5 kg-m (18 ft-lb).
ATV2095
6. Install new O-rings (A) on the oil pipe fittings;
then apply clean engine oil and install on the
crankcase tightening the oil pipe cap screws to 0.9
kg-m (78 in.-lb).
KX353
7. Install the pick-up coil (A) and stator (C) and
tighten cap screws (B) to 1.3 kg-m (9.5 ft-lb); then
install the lead grommets (D) in the alternator
cover.
KX354
8. Install the one-way clutch so the flange (A) fits on
the recess (B) of the race; then install on the
rotor/flywheel and attach with the cap screws.
Coat threads with blue Loctite #242 and tighten to
3.5 kg-m (25 ft-lb).
KX355
9. Install the starter clutch gear (C) and torque limiter
(A); then wipe the crankshaft and rotor/flywheel
mating surfaces clean and install the
rotor/flywheel (B) while turning the starter clutch
gear.
KX356
10. Ensure that the alignment pins (A) are installed;
then install the bearing (B).
KX357
11. Apply grease to the alternator cover oil seal; then
install the cover (B), cover cap screws (A), and
clamps (C). Tighten the cap screws to 0.9 kg-m
(78 in.-lb).
Summary of Contents for 2004 650
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