3-44
32. To prepare the intermediate shaft chain tensioner
(A) for installation, release the stopper (B); then
push the rod (C) into the housing and secure with a
piece of wire (D).
KX343
33. Secure the chain tensioner assembly (A) to the
crankcase with cap screws (B); then tighten to 0.9
kg-m (78 in.-lb) and remove the wire (C).
KX344
34. Apply grease to the O-ring (A); then install the
cover (B) into the right side of the crankcase with
the tapped hole (C) directed outward.
KX345
Installing Right Side
Components
1. Install the driven pulley on the transmission driven
shaft (A) being careful not to jam the splines (B)
with the splines in the pulley (C).
KX346
KX347A
2. Install the two bevel washers (A) with the concave
side directed towards the driven pulley; then use
the pulley holder (B) to hold the driven pulley and
tighten the nut (C) to 9.5 kg-m (69 ft-lb).
ATV2093
! CAUTION
Make sure tension is kept on the front and rear
cam chains whenever the crankshaft is rotated.
Damage to the crankcase could occur.
Summary of Contents for 2004 650
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