3-29
3
38. If removed, install the spark plugs. Tighten to 11
ft-lb.
Left-Side Components
NOTE: For efficiency, it is preferable to remove
and disassemble only those components which
need to be addressed and to service only those
components. The technician should use discretion
and sound judgment.
NOTE: The engine/transmission does not have to
be removed from the frame for this procedure.
Removing Left-Side
Components
A. Magneto Cover/Stator Coils
B. Water Pump
C. Shifter Assembly
D. Rotor/Flywheel/Starter Clutch
E. Speed Sensor/Trigger Assembly
1. Remove the cap screws securing the magneto
cover to the crankcase; then remove the magneto
cover. Account for the gasket.
GZ212A
2. Remove the starter motor, starter driven gear (A),
starter countershaft bushing (B), and starter coun-
tershaft gear (C); then remove the starter gear
shafts (D) noting that the longer shaft is nearest the
starter.
GZ224A
NOTE: The starter is not serviceable and must
be replaced as a complete assembly.
3. Remove the rotor/flywheel nut; then install the
appropriate crankshaft protector into the crank-
shaft.
MD1365
4. Install Magneto Rotor Remover and loosen the
rotor/flywheel; then remove the crankshaft protec-
tor and rotor/flywheel from the crankshaft.
Account for the flywheel key.
GZ216
NOTE: The puller has left-hand threads.
AT THIS POINT
To service any one specific component, only limited
disassembly of components may be necessary. Note
the AT THIS POINT information in each sub-section.
AT THIS POINT
To replace stator coils/crankshaft position sensor, see
Section 5.
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