APV PS 120 M1 Operating Manual Download

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PNEUMATIC SEEDER
PS 120 M1 – PS 500 M2

OPERATING MANUAL

PLEASE READ CAREFULLY BEFORE INITIAL OPERATION!

Translation of the original operating instructions

Version: 5.0 EN; item number: 00602-3-578

Summary of Contents for PS 120 M1

Page 1: ...PNEUMATIC SEEDER PS 120 M1 PS 500 M2 OPERATING MANUAL PLEASE READ CAREFULLY BEFORE INITIAL OPERATION Translation of the original operating instructions Version 5 0 EN item number 00602 3 578...

Page 2: ...6 4 3 Installing the dispersion plates on the soil tillage implement 17 4 4 Connecting the hoses 18 4 5 Removing the swell air plate 19 4 6 Connecting the hydraulic fan HF 20 4 7 Connecting the electr...

Page 3: ...36 9 APPENDIX 36 9 1 Accessories 36 9 1 1 Filling level sensor 36 9 1 2 Cable extension 6 pin 36 9 1 3 Top link mounting kit for PS 120 500 36 9 1 4 Electric fan PLUS conversion kit 37 9 2 Connection...

Page 4: ...lutely necessary to have read and understood the Basic safety instructions section on page 9 before handling the implement Copyright The copyright for this operating manual remains with the manufactur...

Page 5: ...s If you still have questions regarding the handling of the seed drill despite the information provided in this operating manual For spare parts orders To order maintenance and repair work Service add...

Page 6: ...fety of machinery Guards ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction ISO 13857 Safety of machinery Safety distances 2 DESCRIPTION This section provid...

Page 7: ...eading of seeds the following process takes place Phase Description 1 The operator sets the implement up for operation and fills the seed hopper with seed 2 The operator activates the seed drill using...

Page 8: ...ning material 4 4 Hexagonal bar 5 1 Hose roll 25 m 6 1 Calibration bag 7 1 Calibration scale 8 1 Hexagon key fastened on the steel rack The pneumatic seeder PS is available in different versions These...

Page 9: ...ith a 40 A safety fuse In case of replacement an equivalent fuse must be used under no circumstances may it have a higher tripping current Hydraulic data Values for supply from the hydraulic fan Size...

Page 10: ...Only persons who fulfil the requirements defined in this operating manual may handle the seed drill Do not use the implement if you are tired or under the influence of drugs alcohol or medication Onl...

Page 11: ...PERSONNEL REQUIREMENTS The owner is responsible for ensuring that the implement only be used maintained and repaired by persons who have relevant experience and were instructed on the risks This must...

Page 12: ...ction against reaching into the running agitator Purpose Warning signs on the seed drill warn about danger points The warning signs must always be present and legible Overview The table shows all warn...

Page 13: ...ntain a safe distance from hot surfaces Risk of injury due to rotating parts Maintain a safe distance from rotating parts Risk of injury due to rotating parts When the implement is running keep the gu...

Page 14: ...parts when the implement is accidentally switched on When the agitator is activated which must be done with the seeding shaft cover removed Make sure that the implement is disconnected from the power...

Page 15: ...ill learn which work steps must be performed for the installation and commissioning of the seed drill and what must be done and observed 4 1 ATTACHING THE SEED DRILL TO A SOIL TILLAGE IMPLEMENT Purpos...

Page 16: ...ached directly to a tractor Requirements The following requirement must be fulfilled for this work step The implement is disconnected from the power source see Disconnecting the seed drill from the po...

Page 17: ...lamp the seeder onto the tractor linkage drawbar 4 3 INSTALLING THE DISPERSION PLATES ON THE SOIL TILLAGE IMPLEMENT Purpose The dispersion plates serve to fix the hoses through which the spreading mat...

Page 18: ...ipped with the dispersion plates onto the soil tillage implement at a distance of 40 cm from the ground 6 Connect the hoses to the dispersion plates see Connecting the hoses on page 18 for more inform...

Page 19: ...1 Insert the ends of the hose through the openings in the large tab 3 of the dispersion plate and slide the fastening clip 4 onto the hose 2 Push the end of the hose through the opening in the small...

Page 20: ...remove the swell air plate 4 4 6 CONNECTING THE HYDRAULIC FAN HF Purpose The hydraulic fan is used for operation with working widths up to 12 m or for higher spread rates of e g wheat Requirements The...

Page 21: ...used for operation with working widths up to 12 m or for higher spread rates of e g wheat Requirements The following requirements must be fulfilled for this work step Use of the electric fan PLUS wit...

Page 22: ...current that carries the seed through the hoses to the dispersion plates The required air pressure and air quantity depend strongly on the seed type and weight the spread rate working width and speed...

Page 23: ...mpletely close the flow control valve on the tractor set the oil quantity to zero 3 Start up the fan and run up to the desired fan speed slowly increase the oil quantity Setting table for the flow con...

Page 24: ...the brush pressure see Setting the brush pressure on page 29 for more information Adjustment of the working width see Installing dispersion plates on the soil tillage implement on page 17 for more inf...

Page 25: ...n the control box 7 Start the calibration program of the seed drill refer to the control box operating manual for more information 5 4 SELECTING THE RIGHT SEEDING SHAFT Purpose By selecting the right...

Page 26: ...Vetch Fertilizer Clover Cress CAUTION It is important to select the combination of seed wheels such that the seeding shaft settings on the control box are ideally between 20 and 80 This ensures good r...

Page 27: ...g components tools and materials are required Hexagon key Overview Access to the agitator drive and the required tool No Designation 1 Bearing cover 2 Hexagon key holder 3 Lid nuts 4 Drive belt 5 Bear...

Page 28: ...cover on the two threaded rods and tighten the lid nuts with the hexagon key 14 Check the seeding shaft for ease of motion see Checking the ease of motion of the shaft on page 28 for more information...

Page 29: ...materials None Overview No Designation 1 Brush adjustment lever 2 Setting scale Procedure This is how to set the brush pressure Step Description 1 Pull the brush adjustment lever 1 out of the setting...

Page 30: ...close the seed hopper turn the lid 1 clockwise 5 9 DEACTIVATING THE AGITATOR Purpose Use of the agitator is only required for seed types that tend towards bridging or for very light seed e g for grass...

Page 31: ...bearing cover 1 To do so loosen the cover nuts 3 with the hexagon key 2 Release the drive belt 7 from the seeding shaft driving wheel 8 and the agitator driving wheel 6 and put it aside 3 Close the be...

Page 32: ...ror message 2 Check the display on the motor module 3 Eliminate the respective fault according to Point 6 6 FAULT INDICATIONS In this section you will find information for eliminating faults that may...

Page 33: ...earn how to clean and maintain the seed drill and what to do in case of damage or failure of the implement 7 1 DISCONNECTING THE SEED DRILL FROM THE POWER SUPPLY Purpose Any opening of the hopper lid...

Page 34: ...ls are required None Procedure This is how to empty the seed hopper Step Description Explanation 1 Loosen the hexagonal bolt 2 on the calibration slide 1 NOTE The bolts are connected to the calibratio...

Page 35: ...rved may be regulated by regional laws and regulations According to DIN 20066 all hydraulic hoses must be replaced after 6 years at the latest 7 5 REPAIRS AND SERVICE In case of failure or damage to t...

Page 36: ...EVEL SENSOR This sensor can be retrofitted on the PS 120 200 300 M1 Operation with a control box 1 2 5 2 or 6 2 is required It measures how much seed is still left in the hopper and triggers an alarm...

Page 37: ...PLUS CONVERSION KIT With this conversion kit you can convert the electric or hydraulic fan on a PS to an electric fan PLUS Order number Item no 04000 2 882 9 2 CONNECTION DIAGRAM 9 2 1 GENERAL Electr...

Page 38: ...able Brown 4 3 3 3 Implement cable Blue 2 5 3 4 Seeding shaft motor Red 1 5 4 4 1 1 Fan PLUS Grey 0 5 4 1 2 Fill level sensor Blue 0 34 4 2 1 Fill level sensor Blue 0 34 4 2 2 Fan speed sensor Blue 0...

Page 39: ...39 9 2 2 PS WITH ISOBUS Electric fan Hydraulic fan...

Page 40: ...Motor module Grey 0 5 5 2 2 Fan speed sensor Blue 0 34 5 3 Fill level sensor Blue 0 34 5 4 Encoder Black 0 34 6 1 Implement cable Brown 0 75 Electric fan PWM 6 2 Motor module Brown 0 5 7 1 Implement c...

Page 41: ...out lubrication Dimensions Preload force Fu N Tightening torque MA Nm Coefficient of friction tot 0 20 8 8 10 9 12 9 8 8 10 9 12 9 M 4 3450 5050 5900 3 6 5 3 6 1 M 5 5650 8250 9650 7 1 10 0 12 0 M 6 7...

Page 42: ...05 90 9 23 13 12 7 40 16 59 2 54 4 67 10 17 95 9 86 13 93 7 80 17 51 2 67 10 73 100 10 48 14 75 8 20 18 42 2 81 11 30 Buckwheat Fagopyrum Canola Brassica Napus Rate kg min kg min kg min kg min kg min...

Page 43: ...3 5 80 13 84 15 14 100 0 31 10 23 5 90 14 73 18 10 Vetch Vicia White mustard Sinapis Alba Lucerne Medicago Sativa Blue lupine Lupinus angutifolius Rate kg min kg min kg min kg min kg min kg min kg min...

Page 44: ...34 2 52 6 99 16 50 0 90 100 2 46 10 94 2 62 7 34 17 34 0 94 Horse gram Macrotyloma uniflorum Chia WHITE Florex Force NACKAS bulk Rate kg min kg min kg min kg min kg min kg min kg min Seeding shaft fb...

Page 45: ...0 3 82 1 43 3 15 3 05 0 41 0 46 1 45 20 6 90 2 45 5 35 6 25 0 71 0 78 2 51 30 10 08 3 46 7 55 9 16 1 02 1 10 3 56 40 13 11 4 48 9 75 12 02 1 32 1 41 4 61 50 16 15 5 49 11 95 14 67 1 63 1 73 5 66 60 18...

Page 46: ...f Conformity 5 Emptying the seed hopper 27 28 34 35 Fault indications 32 Fault overview 32 Filling the seed hopper 29 General 4 Hydraulic diagram 41 Identification of the implement 4 Installing the di...

Page 47: ...47 NOTES...

Page 48: ...APV Technische Produkte GmbH Zentrale Dallein 15 AT 3753 H tzelsdorf Tel 43 2913 8001 office apv at www apv at...

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