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Anyload 808 Series, Technical Manual

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Technical Manual | 808AH V1.2

4

 

INSTALLATION | Anyload Weigh & Measure Inc. @ www.anyload.com 

2. INSTALLATION

2.1 

S

AFETY 

P

RECAUTIONS

 

Please practice safety before conducting any installation, maintenance, or procedure on device. 

The 808AH remote displays are pre-wired AC devices with multi sense voltage.

It is necessary to practice safety checks before any installation or maintenance.

Do not operate this device unless all instructions in this manual have been read.

All installation and maintenance shall be conducted by trained service technicians.

Avoid any alteration or changes to the device other than factory provided options.

Disconnect power source before any installation or maintenance.

Make sure proper grounding is provided at the site.

Make sure device is properly grounded if custom wiring is provided.

Make sure site structure can bear weight of the remote display.

Make sure enough clearance is available around the device for accessibility.

Make sure all warning signs are visible and not damaged or altered.

Follow warning and caution notes in this manual.

Symbol 

Description 

WARNING!  

Make sure the power source is disconnected before any installation 

Make sure the site has proper grounding 

CAUTION!  

Any unauthorized change or alteration in default wiring may void warranty 

Any installation and wiring must be handled by authorized personnel

 

NOTICE! 

Refer to the local electrical code for the wiring color codes 

Refer to the installation section for instructions to how to access to the wiring terminals

 

Summary of Contents for 808 Series

Page 1: ...Technical Manual 808AH V1 2 Technical Manual The 808 Series Industrial Remote Display ...

Page 2: ...er Wiring 9 3 3 Serial Communication Wiring 10 3 4 Multiple Display Wiring 10 3 5 Switch and Relay Wiring 12 4 CONFIGURATION 13 4 1 Function Setup Menu 13 4 2 Operating Modes 13 4 3 Membrane Keypad 14 4 4 F1 Display Setting 16 4 5 F2 Utility Setting 17 4 6 F3 Protocol Setting 18 4 7 F4 Communication Setting 19 4 8 F5 Auxiliary Setting 20 5 TROUBLESHOOTING 21 5 1 Controller Board 21 5 2 Error Codes...

Page 3: ...nformation contained within this publication is to the best of our knowledge complete and accurate at the time of publication II A Is a registered trademark of Anyload Weigh Measure Inc Copyright 2019 Anyload Weigh Measure Inc All rights reserved a III SAFETY A Standard safety practices are required before conducting any installation maintenance or procedure on device It is recommended to read and...

Page 4: ... light Customized software utility programs for truck axle weighing and summation Customized addressable configuration to daisy chain multiple remote displays Up to two decimal places with choice of dot or comma Reverse digits mode for visibility in mirrors Standard wall mount and pole mount kits Standard sun visor and rain shade Indication of GROSS GR or NET NT status by annunciators Indication o...

Page 5: ...ng Protocol Auto learn to detect string protocol and parse incoming string 11 Echo Port 2 independent serial ports for RS232 and RS422 RS485 12 Printer Port 1 independent transmit port for none legal for trade printing applications 13 Digital Output 1 form C relay output rated at 2A 60VDC 14 Digital inputs 2 independent dry contact switch inputs 15 Main Enclosure Mild steel powder coated NEMA 4 IP...

Page 6: ...e any installation or maintenance Make sure proper grounding is provided at the site Make sure device is properly grounded if custom wiring is provided Make sure site structure can bear weight of the remote display Make sure enough clearance is available around the device for accessibility Make sure all warning signs are visible and not damaged or altered Follow warning and caution notes in this m...

Page 7: ... is a hinged design metal enclosure protected by two toggle latches on the sides for easy service The enclosure is a weather proof mild steel powder coated with both standard pole mount and wall mount brackets included in the package All internal parts are installed on a folding metal plate mounted inside of the enclosure ...

Page 8: ...load com 2 3 OPENING ENCLOSURE To open the cover unlatch the two toggle latches on both sides of the enclosure and flip down the hinged front cover To access the electronic components loosen two retention screws on each sides of the electronic plate of the 808AH remote display ...

Page 9: ...ieces can be attached to the main enclosure by six philips type screws 2 5 POLE MOUNTING The 808AH remote displays may be mounted on the poles by standard pole mount kit provided in the package The pole mount kit includes two ear mount pieces connected to the main enclosure by six Philips screws and a pole mount Have the pole mount fixed on the pole first then install the enclosure with the ear mo...

Page 10: ... signals dry contact switch inputs and a relay output Item Protocol Distance 1 RS 232 50 feet 15 m 2 RS 422 RS 485 1000 feet 300 m 3 20mA 500 feet 150 m Symbol Description NOTICE Availability of the options is subject to confirmation by manufacturer and may vary by firmware version Refer to the configuration section for instructions on how to configure the functions of remote display Refer to the ...

Page 11: ...s based on color codes commonly used in North America For other regions the local codes must be obtained and observed Power Cord Power Supply Wire Color Color Wire Neutral White Blue N Live Black Brown L Green Item AC Power Supply Description 1 Input AC 100 240V 1 2A 50 60HZ 2 Output DC 12V 5A 60W 3 Enclosure Encapsulated IP67 4 Protection Short circuit Over load Over voltage 5 Approval Class II U...

Page 12: ...Transmit to Receive Data TXD Transmit Data Communication Indicator 808AH Description Protocol RS 485 RS 422 Function RS 422 Communication RS 485 Communication GND GND Signal Ground TXB RXB Negative Transmit to Negative Receive Data TXA RXA Positive Transmit to Positive Receive Data TXB Negative Transmit Data TXA Positive Transmit Data Communication Indicator 808AH Description Protocol 20mA CL 20 F...

Page 13: ...XD RXD TXA RXA RXA RXA TXB RXB RXB RXB GND GND GND GND GND 808AH Multi Display Indicator 808AH 1 808AH 2 808AH 3 808AH 4 Protocol RS 422 RS 422 RS 422 RS 422 RS 422 RS 422 RS 485 TO RS 422 RS 485 TXA RXA RXA RXA RXA TXB RXB RXB RXB RXB GND GND GND GND GND 808AH Multi Display Indicator 808AH 1 808AH 2 808AH 3 808AH 4 Protocol RS 232 RS 232 RS 232 RS 232 RS 232 RS 232 TO RS 232 TXD RXD TXD RXD TXD R...

Page 14: ...External Traffic Light Switch 2 Switch 1 Display Description Open H Open H None No Message On Display Open H Closed GND Message 1 Message 1 Display is Activated by SW1 Closed GND Open H Message 2 Message 2 Display is Activated by SW2 Closed GND Closed GND None No Message on Display Symbol Description WARNING The switches only accept dry contact as inputs The relay contact is limited to 2A 60VDC Ma...

Page 15: ...OSTIC Advance Diagnostics 4 2 OPERATING MODES Mode Description AUTOMATIC Attempts to learn communication speed baud and parse string format protocol at start up It is set as default and active only at start up Once it is successful it can be switched to other modes Onboard FUNCTION LED will blink fast at four times a second PRESET Sets the functions based on its internal directory of known communi...

Page 16: ...y To change a sub menu value press or keys To exit from setup without saving press and hold TEST button Keypad Key Function Description Short press LEARN Long press TEST LEARN Attempts to learn communication baud and format of an incoming data TEST Advance testing and adjusting the display Short press FX X 0 1 Long press FX X 1 0 LEFT Short Press Decrements subsection categories FX X Long Press De...

Page 17: ...y 1 exit the submenu and go to the root menu Short Press Short Press Long Press Long Press EDITING SUBMENU VALUES Press key to enter the shown submenu and the current setting of that submenu will be displayed Press or keys to change the value of the submenu as required Short Press Short Press SETTING SUBMENU VALUE Press key to accept the selected value and return to the submenu A FX X message show...

Page 18: ...1 light sensor is active and monitors day and night F1 4 Day Time Brightness Setting 100 80 50 20 100 80 50 20 Sets day time brightness level Brightness level is shown in percentage Daytime is monitored by onboard light sensor F1 5 Night Time Brightness Setting 100 80 50 20 100 80 50 20 Sets night time brightness level Brightness level is shown in percentage Nighttime is monitored by onboard light...

Page 19: ... 0 25 0 50 1 00 1 50 0 min 0 25 min 0 5 min 1 min 1 5 min It sets display timeout in minutes if communication is lost It is used for special programs and message modes If set 0 the display holds last showing If none 0 the display shows dashes or blank if is timed out F2 4 Data Timeout Message 0 00 0 25 0 50 1 00 1 50 0 min 0 25 min 0 5 min 1 min 1 5 min It sets display timeout in minutes if commun...

Page 20: ... sets end character in special programs It used for special utility programs available in utility setting Default is CR F3 6 Decimal Point 0 0 0 00 Auto 0 0 0 00 None If set to Auto it detects decimal point from the incoming string as default If set to 0 0 it shows one decimal place If set to 0 00 it shows two decimal places If set to None the decimal point is OFF F3 7 Status Annunciators Auto GR ...

Page 21: ...t sets and shows current communication baud rate If F4 0 set to Auto it shows current baud rate detected If F4 0 set to Manual it shows current baud rate setting F4 3 Wireless Communication Baud Rate 2400 4800 9600 19200 2400 4800 9600 19200 It sets communication baud rate if wireless option is installed Not available with this version Availability of this function is based on firmware release F4 ...

Page 22: ... SW1 current state It is disabled as default Refer to wiring chapter and relay section of this technical manual F5 2 Traffic Light Function 0 Disabled Not available with this version Availability of this function is based on firmware release F5 3 Switch 1 Message 0 1 2 3 4 Disabled It shows predefined messages on display if SW1 is not disabled Refer to the wiring chapter and switch section of the ...

Page 23: ...y is not detected shifted or displaced diagnostic tools can be used to identify the problems A glass type fuse is located on board to protect digit boards It is installed on a socket and is replaceable The fuse is rated at 5A 250V and is slow blow 5 1 CONTROLLER BOARD Symbol Description NOTICE Fuse is rated at 5A 250V slow blow glass type Refer to the troubleshooting diagnostic lights and push but...

Page 24: ...e OCAP for over capacity on scale Set by indicator by sending a special character OVER for out of range weight setting Set by remote display in setup menu LEARN for auto learn baud and protocol Auto learn mode to detect baud rate and protocol SAVED for saving setup information Setup data stored in flash memory TEST for running a display test Display tests segments and brightness 5 4 PUSH BUTTONS B...

Page 25: ...OFF communication has failed If OFF check wiring and indicator Check indicator to be set in continuous mode WIRELESS If ON wireless option is working properly It is OFF if no RF module installed Not available with this version 5 6 ADVANCE DIAGNOSTIC Function Value Setting Description F9 0 Character XXXXXX None Character counter Shows number of ASCII characters received in buffer F9 1 Numeric XXXXX...

Page 26: ...tocol for single remote display application connected to an indicator is illustrated below 5 8 MULTIPLE DISPLAY The 808AH remote display can be configured in a multiple display installations Every remote display has a unique address to receive the string and to display the weight data This is useful in axle weighing programs totalizing indicators and multi scale programmable indicators An example ...

Page 27: ...120 o F Breather vent to avoid condensation 2 dry contact switches and 1 form C relay 565mm X 250mm X 89mm 22 2 X 9 8 X 3 5 H 9 8 250 H1 11 3 288 H2 13 7 348 W1 5 9 149 W 3 5 89 L 22 2 565 L1 8 7 220 L2 5 5 140 L3 23 5 598 L4 25 9 658 C 0 4 10 mm inches DIMENSIONS www anyload com 2019 ANYLOAD V3 dimensions and specifications subject to change without notice L1 H H1 H2 φ C L L3 L4 L2 GR NT lb kg W1...

Page 28: ...Technical Manual 808AH V1 2 Please Contact our Authorized Dealer for Technical Assistance Anyload Weigh Measure Inc North America Toll Free 1 855 ANYLOAD 269 5623 Email info anyload com www anyload com ...

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