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CHAPTER E - GENERAL OPERATION AND DESIGN

E-1. General

All diagrams and

information disclosed in this chapter is

proprietary

E-2. Troubleshooting

The AMPTEC RESEARCH 601ES Explosive

Safety DMM Igniter Tester is shown in block
diagram form in Figure E-1.

and is included in order to make

troubleshooting to component level possible.

The AMPTEC 601ES Explosive Safety DMM

Series uses modern solid-state semiconductors

exclusively and digital CMOS circuits exten-
sively to minimize power requirements and

make battery operation useful and practical.

AMPTEC RESEARCH also maintains a spare

parts inventory of all components found in the
601ES Explosive Safety DMM tester and it’s

customer service department can also provide

additional assistance in the trouble shooting
process.

Since the AMPTEC 601ES Explosive Safety

DMM Igniter Tester is used to test potential
deadly explosive force detonators and warheads

of missiles etc.,

.

Apparent AMPTEC 601ES

alfunctions can sometimes be the result

of bad test lead/connection wiring, wrong
connections, misinterpretation of specifications,

low battery levels and in rare cases due to an

incomplete understanding of the instrument and
how to use it. A thorough review of the operat-

ing instructions for this instrument is recom-
mended prior to any component replacement.

Check to be sure that cables and other test

equipment are in good working order before
attempting to troubleshoot the

601ES

series.

the AMPTEC 601ES Explosive

Safety DMM

,

it may indicate the batteries need changing.

personnel that are not qualified

to make such electrical repairs on the 601ES
Explosive Safety DMM should not even

attempt to remove the calibration access screws

or open the main panel or effect any repair
whatsoever

If you turn on

display does not come on

Explosive Safety

DMM m

AMPTEC

Explosive Safety DMM

and the

If the AMPTEC 601ES Explosive

Safety DMM exhibits problems

that cannot be eliminated by
reviewing Chapters B and D, the following

guidelines have been established to help solve

the problem.

The key to successful troubleshooting is to

localize the problem to a general electronic

parameter as much as possible before trying to
pin the problem down to a specific component.

Certain questions should be asked such as "Does

the problem occur on all ranges or on a specific
range only?" If the AMPTEC 601ES Explosive

Safety DMM does not come "on" when powered
up, did you check the obvious items such as

dead batteries? Is there 5 mA of test current

coming out of the units 20 ohm range? The
power supplies for both the current source and

the digital voltmeter electronics are also one of

the first things that should be tested.

Explosive Safety

DMM

as corrosion of

components leads and PCB etch loss can occur.

E-3. Localizing the Problem

As it is not possible to anticipate all possible
failure modes of the AMPTEC 601ES Explosive

Safety DMM series igniter tester, service

personnel should become familiar with this
section to gain a complete understanding of the

internal workings of this safety meter.

If the malfunction is a faulty component, the
accuracy of the AMPTEC 601

igniter tester

and the

following precautions are taken:

Use only the specified component or its exact

equivalent. Spare parts can be ordered from
AMPTEC RESEARCH by referring to the

AMPTEC Stock Number listed in the Parts Lists

section at the back of this manual.

The highest quality 63/37 grade rosin core

electronic grade solder with a 50W or lower
maximum power soldering iron should be used.

E-4. Component Replacement

can be maintained only if

the

601ES is re-calibrated following

component replacement

AMPTEC

a

(repair)

Never use an acid core solder

16

Summary of Contents for 601ES

Page 1: ...RESEARCH AMPTEC CALIBRATED MODEL SER NO DATE DUE Tamper ProofSeal Sticker Calibrationvoidifremoved 601ES 601ES 503 05APR2005 05APR2006 I press hold 2 0 KOHM 20 OHM 200 OHM 2 0 OHM 20 KOHM FUNCTION RA...

Page 2: ...cifications C 1 Available Accessories and Options D 1 General D 2 Front Panel Features and Operation D 3 Complete 601ES Explosive Safety DMM Front Panel Diagram D 4 4 Wire Resistance Measurement 601ES...

Page 3: ...Procedure F 3 1 Zero Offset Adjustment F 3 2 Full Scale Adjustment F 3 3 2 0 Ohm Range Adjustments F 3 4 Verification of Each Ranges Accuracy F 3 5 AC DC Voltage Adjustments F 3 6 AC DC Current Adjust...

Page 4: ...osive Safety Igniter Circuit Test industry must be held down for 2 seconds The AMPTEC 601ES DMM Safety Meter has a circuit that indicates when it is time To replace the batteries They can be replaced...

Page 5: ...ince Nickel Metal Hydrides are re chargeable they offer a battery life cycle a hundred times greater than any alkaline Be sure to charge the Nickel Metal Hydride batteries when taken out of their orig...

Page 6: ...around the battery holder and secure Cut excess plastic Next wrap the black and red wire around the battery holder and place the holder into the compartment Lastly replace lid and screw in screws to...

Page 7: ...ange Accuracy 0 50 of range DC or AC RMS range Accuracy 0 50 of range DC or AC RMS range Accuracy 0 50 of range 2 0 Amperes DC or AC RMS range Accuracy 0 50 of range 2 0 Ohm Range thru 20 KOhm ranges...

Page 8: ...e point of the probe tip connection eliminating 98 of the cable resistance Gold plated tips and banana jack ends provide an optimal low thermal emf connection gold plated single points gold plated gol...

Page 9: ...banana plugs at one end The other end is terminated with an alligator clip red and black These alligator clips will measure 2 wire method properly with either upper or lower jaw connected to the condu...

Page 10: ...once the access screws have been removed for calibration These handles are for carrying the 601ES DMM around when the lid is removed They are strictly for calibration access he main Power switch to tu...

Page 11: ...M is factory set using internal PCB jumpers to automatically turn off after 30 minutes of inactivity no range or function change to conserve battery power 5 Automatic Turn Off Protection Fuse Stray Cu...

Page 12: ...g the zero knob past the stops will severely damage the precision of the instrument and violate the instruments warranty 2 20 and 200 ohm ranges 10 Case Chassis Ground Jack not tied to earth ground A...

Page 13: ...s go in continuous decades from 2 0 Ohms to 20 Kilo Ohms The selection of the 2 0 Ohm lowest resistance range is accomplished by rotating the range knob Align indicator mark on knob with the desired r...

Page 14: ...ck to the AMPTEC 601ES DMM through the jack Depending upon the magnitude of the resistance offset some of the offset may be corrected zero ed out for in the AMPTEC 601ES DMM by adjusting the zero knob...

Page 15: ...g Circuitry fatigued adapter wire plug wire splice loose the fewer the connections the fewer the problems The LCD display will indicate when it is time to replace the batteries LO BAT LO BAT The The A...

Page 16: ...atsoever If you turn on display does not come on Explosive Safety DMM m AMPTEC Explosive Safety DMM and the If the AMPTEC 601ES Explosive Safety DMM exhibits problems that cannot be eliminated by revi...

Page 17: ...only when the integrator is de integrating At the end of a conversion the data remaining in the results counter is latched decoded and multiplexed to the liquid crystal display The analog section blo...

Page 18: ...n also turn the unit off the same way after a certain time period has elapsed This is to save battery life See FIG H 1 The micro can turn on TR201 TR209 using IC201 and I 202 These fets are used to se...

Page 19: ...y Out of Specification Section B No adjustments are needed Verify each function and range with the appropriate calibration standards to determine if the AMPTEC 601ES DMM meets its published accuracy s...

Page 20: ...PCB then later verify 3 4 5 6 7 8 A B C D F 3 6 AC DC Current Adjustments 1 the battery compartment When adjusting RV405 which is indicated as a negative sign Select the 20 Kohm range Connect the Kel...

Page 21: ...press to measure button and Adjust RV502 and repeat this step 5 dual button press operation until the AMPTEC 601ES reads 0050 A 5 milliamperes Return both the and the s to their standoff PCB mounts Re...

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