AMI 415, Operation Manual, Page: 4 / 53

Model 415
Operation Manual
Document No. 740084
Revision N
iii
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
SECTION I INTRODUCTION
1.0 Introduction 1
1.1 Safety Precautions 1
1.2 Operational Precautions 3
1.3 RF and EMI emissions 4
1.4 Shock Hazard Warning 5
SECTION II SPECIFICATIONS
2.0 Electrical 6
2.1 Physical Construction 7
2.2 Current Output 8
2.3 Arc Voltage and Arc Voltage Control Servo 8
2.4 Travel Servo 8
2.5 Wire Feed Servo 8
2.6 Torch Oscillation and Cross-seam Steering Servo 9
2.7 Timing Functions 9
2.8 Arc Starting 9
2.9 Torch Cooling Unit 10
SECTION III INSTALLATION
3.0 Installation, General 11
3.1 Training 11
3.2 Inspection 11
3.3 Torch Cooling System Preparation 12
3.4 Primary Power Connection 13
3.5 Operators Pendant Connection 16
3.6 Inert Gas Connection 16
3.7 Weld Head Installation 16
3.8 Initial Turn On 17
SECTION IV SYSTEM FUNCTIONS
4.0 Introduction 21
4.1 Multi-Level Functions and Modes 21
4.2 Single Level Functions and Modes 22
4.3 Miscellaneous Non-Programmable Functions 22
4.4 Sensors and Faults 23
4.5 Pendant Controls 23
4.6 Other System Features 24
4.7 Weld Sequence 25